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EGG STATION (ES-600 & ES-1200)

12

P/N 1010883 08/05 Rev. A 

TROUBLESHOOTING (continued)

Control Board LEDs

The control Board has three on board LEDs (Figure 

5) to determine the status of the unit and to assist in 

troubleshooting.

Green  (Diagnostic)

: This LED should be off in normal 

operation, if any of the 5 potential faults are detected by 

the Control Board, this LED will repeatedly blink either 1 

through 5 times with a 2 second pause in between (see 

the 

Green LED Blink Codes

 section below).

Yellow (Audio):

 When lit, this LED indicates that the 

Control Board is supplying approximately 10-15 VDC to 

the audio signal.  The audio signal should sound with 

this LED is lit.

Red (Heat):

 When lit, this LED indicates that the 

Control Board is calling for heat by supplying VDC to 

terminals 3(+)4(-) of the Solid State Relay.  When off, 

this LED indicates that the grill platen is up to operating 

temperature and satisfied.

NOTE: During heat mode, this Red LED is very dim, 

so it may be difficult to verify if the Control Board 

is or is not calling for heat.  It is recommended 

that you observe the small round green LED on the 

Solid State Relay (Figure 6) for mode and diagnos-

tic purposes.  When the green LED on the Solid 

State Relay is on, it means that the Control Board is 

calling for heat. When off, it means that the Control 

Board is NOT calling for heat.  Typically, the VDC at 

the Solid State Relay will be less than 1.0 VDC when 

measured, but may vary because of different quality 

VOMs.  Therefore, it is recommended that you DO 

NOT attempt to measure the VDC at the Solid State 

Relay for diagnostic purposes.

Green LED Blink Codes

Number of Blinks

Cause(s)

Unit’s State and Resolution

The Green LED blinks 

on and off 1 time, paus-

es for 2 seconds, and 

repeats

The EEPROM memory on the Control 

Board is corrupted.

In this state, the unit turns off the control Signal to the Solid 

State Relay and disables all front buttons and lights.  The 

unit will not heat up.  This continues until the defaults are 

reloaded into memory.  To reload defaults, turn the unit 

off, press and hold the Time 2 button, turn the unit on, and 

release the button.

The Green LED blinks 

on and off 2 times, 

pauses for 2 seconds, 

and repeats.

The ambient temperature within the 

control compartment has exceeded 

155º F (68º C).  Verify that there is 

proper air ventilation all around the unit 

and that it is not near a significant heat 

source.

In this state, the unit turns off the control signal to the Solid 

State Relay and disables all front buttons and lights. The 

unit will not heat up.  This continues until the ambient tem-

perature within the electrical compartment drops below 140 

F (60 C) and the unit is turned off and back on.

The Green LED blinks 

on and off 3 times, 

pauses for 2 seconds, 

and repeats.

Open or disconnected Thermocouple.

In this state, the unit turns off the control signal to the Solid 

State Relay and disables all front buttons and lights.  The 

unit will not heat up.  This continues until the Thermocouple 

is reconnected or replaced, and the unit is turned off and 

back on.

The Green LED blinks 

on and off 4 times, 

pauses for 2 seconds, 

and repeats.

The supply voltage to the unit is below 

160 VAC or above 265 VAC.

In this state, the unit turns off the control signal to the Solid 

State Relay and disables all front buttons and lights.  The 

unit will not heat up.  This continues until the supply voltage 

is within the proper limits and the unit has been turned off 

and back on.

The Green LED blinks 

on and off 5 times, 

pauses for 2 seconds, 

and repeats.

The 50/60 Hz signal has been lost 

due to a disconnected or an open 

wire harness/wiring on the AC Isolator 

Board, or from the AC Isolator Board to 

the Control Board.

In this state, the unit turns off the control signal to the Solid 

State Relay and disables all front buttons and lights.  The 

unit will not heat up.  This continues until the 50/60 Hz sig-

nal is reapplied and the unit is turned off and back on.

YELL

HEAT

RED

GRN

B

U

Z

Z

STATUS

C

R

4

C

R

6

C

R

5

Green

Yellow

Red

Figure 5. Control Board 

LEDs

Figure 6. Solid State 

Relay

R

PRODUCT SERVICE

TUV

.

gapruit

Bauart

Crouzet

GN

84137220

4/A2-

3-32 VDC

+3/A1

1/L1

2/T1

50 AMP 24-280 VAC

Solid State 

Relay 

LED

Summary of Contents for roundup ES-600

Page 1: ...P N 1010883 08 05 Rev A EGG STATION Model ES 600 ES 604 ES 1200 Owner s Manual MANUFACTURING NUMBERS 9300530 9300532 9300574 A S D L I S T E CM O I N NIT A T C T I S L US E D ES 600 ES 1200...

Page 2: ...ty OWNER INFORMATION TABLE OF CONTENTS IMPORTANT Keep these instructions for future reference If the unit changes owner ship be sure this manual accompanies the equipment The warranty does not extend...

Page 3: ...h the installation or operation of your unit contact your local Roundup Authorized Service Agency They can be found in the service agency directory packaged with the equipment Fill in the information...

Page 4: ...roper rating All electrical connections must be in accor dance with local electrical codes and any other applicable codes WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RES...

Page 5: ...VAC Non Locking assembly only Model Number Mfg Number Volts Watts Amp Hertz ES 600CV 9300530 230 2900 12 6 50 60 ES 604CV 9300574 230 2900 12 6 50 60 ES 1200CV 9300532 230 2900 12 6 50 60 WARNING ELEC...

Page 6: ...READY COOKING BACON 1 2 7 9 32 16 5 8 422 mm 185 mm 462 mm 430 mm 157 mm 227 mm 6 3 16 8 15 16 16 15 16 18 3 16 Net Weight ES 600 41 lbs 18 6 kg ES 604 ES 1200 43 lbs 19 5 kg SPECIFICATIONS continued...

Page 7: ...f the unit with a hot damp cloth NOTE Do not use a dripping wet cloth Wring it out before use 5 Clean the Egg Rings Egg Rack cover and ser vice pans in hot soapy water Rinse in clear water and allow t...

Page 8: ...2 Figure 1 Operating Controls Figure 2 Cover Assembly 12 and 6 Egg START STOP POWER 2 00 2 30 READY COOKING BACON 1 2 3 Break the egg yolks if desired 4 Close the cover 5 Fill the trough Figure 2 on t...

Page 9: ...soap and water Hard water spots should be sponged using a vinegar solution CAUTION Do not use a sanitizing solution or abrasive mate rials The use of these may cause damage to the stainless steel fin...

Page 10: ...g times Time 1 Button 2 minute cooking time Time 2 Button 2 minutes and 30 seconds cooking time Checking Cycle Times Monthly CAUTION Grill surfaces will be hot Care should be taken when operating this...

Page 11: ...time selector switch to 2 30 when using refrigerated eggs Time selector switch is set for 2 30 eggs overcooked Set time selector switch to 2 00 when using room temperature eggs Incorrect amount of wa...

Page 12: ...oaded into memory To reload defaults turn the unit off press and hold the Time 2 button turn the unit on and release the button The Green LED blinks on and off 2 times pauses for 2 seconds and repeats...

Page 13: ...POWER WHT BLU BLK BRN GRN YEL GRN HEATER NOTE ALL WIRES TO BE 14 GA TFE 200 C 22 GA TFE 200 C UNLESS OTHERWISE SPECIFIED 18 GA TFE 200 C T3 T4 COUPLE THERMO SWITCH BOARD 230VAC 12VAC TRANSFORMER GRN...

Page 14: ...0 14 P N 1010883 08 05 Rev A REPLACEMENT PARTS 18 21 11 3 14 27 18 31 13 28 65 16 25 51 53 59 61 60 24 19 5 55 4 58 14a 27 31 13a 28 65 45 45 48 48 66 54 63 52 62 57 69 2 7 26 29 15 1 12 12a 64 14b 31...

Page 15: ...2 Nut Speed 8 32 U 1 37 306P113 Screw Mach 2 6 32 x 7 8 Sltrshd 38 306P123 Screw Mach 4 6 32 x 5 8 Sltrshd 2 39 306P130 Nut Hex KEPS 6 32 6 40 308P102 Washer Int Tooth 8 1 41 308P104 Scr Mach 1 8 32 x...

Page 16: ...pay travel mileage or any other charges for an authorized service agency to reach the equipment location 2 Roundup reserves the right to make changes in design or add any improvements on any product...

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