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HCT-5H BUN TOASTER

11

A.J. Antunes & Co.

P/N 1011256 Rev. B 03/15 

McDonald’s

MAINTENANCE (continued)

INSTALLING BELTS

  1.  Follow the steps for 

Removing Belts

.

  2.  Wipe both sides of the new Belts with a clean, 

sanitized towel sprayed with an approved sanitizer 

and allow to air dry.

 3. 

CLEAN ROLLERS:

 Wipe all four rollers with a 

clean towel sprayed with sanitizer. Make sure to 

remove all debris from the rollers so they are as 

clean as possible.

NOTE: It is VERY important to clean all four rollers 

whenever the belts are removed or replaced.

  4.  Slide the new Top Belt gently over the top rollers. 

NOTE: Make sure the belt lines up properly on the 

rollers. The snaps on the belts should face the 

inside of the top rollers. 

  5.  Slide the first crown belt over the rear top roller 

and rear bottom roller. Repeat this step for the 

club/ heel belt and the second crown belt. 

NOTE: Make sure the belt lines up properly on the 

rollers. The snaps on the belts should face the 

inside of the bottom rollers.

  6.  Return the Top and Bottom Belt Rollers to full ten-

sion:

•  Pull the Top Roller UP so it can slide out 

towards the front of the toaster into operating 

position. 

•  Push the Bottom Roller UP so it can slide out 

towards the front of the toaster into operating 

position.

  7.  Close the Belt Frame Lock firmly into place 

(Figure 5) and press the latch in Figure 5 down.

  8.  Close and latch the Side Panel.

NOTE: Inform the Store Manager after any Belt 

Replacement so new Belts can be ordered. 

  9.  Set the Compression Knob to 4.
 10.  Re-install the Bun Feeder, Crumb Tray, and Bun 

Buffer Frame. 

  11.  Plug the power cord into the appropriate outlet. 

Turn the toaster on. 

Figure 4. HCT-5H Components

Bun Buffer Frame

Bun Feeder

Crumb Tray

Fan

Summary of Contents for HCT-5H

Page 1: ...reserves the right to make changes in design or add improvements on any products The right is always reserved to modify Equipment because of factors beyond our control and government regulation Change...

Page 2: ...ent Warranty Information Please read the full text of the Limited Warranty in this manual If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packin...

Page 3: ...l codes and any other applicable codes 34 19 868 5 mm 11 41 289 8 mm 17 75 450 8 mm Dimensions Electrical Specifications Plug Configuration Model Mfg No Volt Watts Hz Plug Description Plug Configurati...

Page 4: ...rned off an LED light flashes to indicate that the power cord is plugged in WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH El...

Page 5: ...o an appropriate power outlet Unpacking 1 Open the large box It contains HCT 5H toaster Accessories box 2 Remove the accessories box from the large box 3 With the help of another person carefully remo...

Page 6: ...facing down Toasted product drops into the Bun Buffer OPERATION Figure 2 HCT 5H Bun Feeder Control Panel Bun Buffer Bun Buffer Frame Language Selection Follow these steps to set the language option fo...

Page 7: ...adjusted The table below describe platen and motor settings depending on the Compression Knob setting When using recommended Compression Setting of 4 A Platen 540 F 282 C B Platen 545 F 285 C C Plate...

Page 8: ...discol ored missing snaps or damaged in any way NOTE The conveyors continue to turn during the cool down period allowing you to clean the entire Belt 8 If the Belts are all in good condition spray a c...

Page 9: ...placed NOTE Belts should be removed ONLY during Belt Replacement or when required in a service situa tion NOTE We recommend that Belts be replaced every quarter INSPECTING BELTS Inspect all belt wraps...

Page 10: ...the Top Roller in towards the toaster so the roller slides DOWN and locks into place 8 Push the Bottom Roller in towards the toaster so the roller slides DOWN and locks into place 9 Remove and discard...

Page 11: ...e rear top roller and rear bottom roller Repeat this step for the club heel belt and the second crown belt NOTE Make sure the belt lines up properly on the rollers The snaps on the belts should face t...

Page 12: ...s Call AJA Technical Support 877 392 7854 for assistance Display Reads Motor Running Slow A Mechanical Obstruction has occurred that is slowing down the conveyor motor Display Reads Motor Slow Display...

Page 13: ...play Reads Heater B Fail The Platen Heater B heater did not reach set point temperature Display Reads Sensor B Fail Platen Thermocouple B sensor has failed Display Reads Overtemp C Platen C heater is...

Page 14: ...ssion 4 Call AJA Technical Support 877 392 7854 for assistance Mechanical problem within conveyor system Call AJA Technical Support 877 392 7854 for assistance Buns are toasting too light Incorrect te...

Page 15: ...7854 for assistance The black belts are tearing prematurely The 4 main rollers are not being cleaned of crumb seeds buildup during belts dur ing the quarterly belt replacement Clean all 4 roller of a...

Page 16: ...0021724 Weldment Bearing 2 Brkt Spring Guide Rh 12 0022046 Weldment Bun Feeder 1 13 0022047 Weldment Bun Stopper 1 14 0022048 Weldment Top Cover 1 15 0022108 Weldment Back Cover 1 Item Part No Descri...

Page 17: ...X 3 8 1 13 4000132 Fan Blower 1 14 7001043 Display Board Kit 1 15 7001042 Main Board Kit 1 16 0506156 Heat Sink Relay 1 17 308P157 Screw Tap 8 32 X 3 8 Lg 4 Item Part No Description Qty Item Part No D...

Page 18: ...5 McDonald s REPLACEMENT PARTS continued 19 25 2 52 42 86 37 41 17 31 32 24 46 39 22 23 40 42 38 16 15 15 24 42 51 6 30 30 35 43 4 34 15 15 9 50 52 26 38 47 49 29 57 45 53 27 27 56 13 12 13 48 42 20 3...

Page 19: ...HCT 5H BUN TOASTER 19 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s 36 53 28 49 8 10 54 1 11 7 16 16 14 14 21 44 55 4 3 5 6 REPLACEMENT PARTS continued NOTE See Page 20 for Parts List...

Page 20: ...pring Roller Tension 1 25 2100334 Thrust Strip Teflon 4 26 2120118 Washer Flat 1 27 2120253 Spacer Upper Locking Plate 2 Control Side 28 2120254 Spacer Upper Locking Plate 4 End Side 29 2120255 Spacer...

Page 21: ...HCT 5H BUN TOASTER 21 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s WIRING DIAGRAM...

Page 22: ...HCT 5H BUN TOASTER 22 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s NOTES...

Page 23: ...HCT 5H BUN TOASTER 23 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s NOTES continued...

Page 24: ......

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