A.J.Antunes HCT-5H User Manual Download Page 20

HCT-5H BUN TOASTER

20

A.J. Antunes & Co.

P/N 1011256 Rev. B 03/15 

McDonald’s

 Item  Part No. 

Description 

Qty.

 Item  Part No. 

Description 

Qty.

REPLACEMENT PARTS (continued)

0013035  Adj. Platen Assembly 

1

0021725

  Weldment, Bearing  

 

 

Bracket & Spring Guide - LH 

0022000

  Weldment, Idler Roller Front Top 

1

0022001

  Weldment, Idler Roller Rear Top 

1

0022002

  Weldment, Drive Roller Front Bottom  1

0022003

  Weldment, Drive Roller Rear Bottom  1

0022020  Weldment, Top Frame 

1

0022035  Weldment, Bottom Frame 

1

0022054  Front Bearing Plate Weldment 

1

10  0022134  Weldment, Thermocouple Tube 

2

11  0100286  Platen, Main 208 Vac, 3600W 

1

12  0200332  Control Hsg Mica Insulation 

1

13  0400119  Bushing, Shorty 5/8” 

2

14 

0400290

  Insulator, Electrical 

2

15  0400438  Spacer, 1.25Od X .03Thk, Nomex 

2

16  0400445  Main Platen, Insulation 

2

17  0502199 Spacer 

2

18 

0504320

  Spacer 0.781 X 1.125 X 0.06” 

4

19 

0506144

  Plate, Tensioner Rh 

2

20 

0506163

  Bracket, Tensioner 

2

21  0506972  Plate, Insulation 

1

22  0507151  Bracket, Bearing Retainer, Bottom 

1

23  0507153  Retainer, Chain Tensioner Sprocket 

1

24 

0600150

  Spring, Roller Tension 

1

25 

2100334

  Thrust Strip, Teflon 

4

26  2120118  Washer, Flat 

1

27  2120253  Spacer,Upper Locking Plate,  

 

 

Control Side 

28  2120254  Spacer,Upper Locking Plate,  

 

 

End Side 

29  2120255  Spacer,Upper Locking Plate, 

 

 

 Control Side 

30 

2150193

  Sprocket, 25B24 1/2” Bore 

1

31 

2150250

  Bearing, Flanged 

1

32 

2150251

  Sprocket, 25B14 3/8” Bore 

1

33 

2150285

  Bearing, Single Groove S/S 

7

35 

2150380

  Chain, Drive (64 Links) 

1

36  2150386  Cam Shaft 

1

37 

2150392

  Sprocket, 25B12 1/2” Bore 

1

38 

3000123*

  Ring, Retaining, External 

1

39  303P115*  Cotter Pin-1/16” 

1

40  303P133*  Pin, Clevis 

1

41 

308P127*

  Screw, Mach. #8-32 X 5/16” 

1

42 

308P143*

  Nut, Hex ‘Keps’ #8-32 

1

43 

308P143*

  Nut, Hex ‘Keps’ #8-32 

1

44  308P341*  #8-32 X 1.5” Lg Truss Head Screw 

1

45 

310P187*

  Screw Set, #10-32 X 3/8  

 

 

Hex Socket-Cone Point 

46  310P207  Hex Socket Shoulder Screw,  

 

 

#10-32 X 1” Lg 

47 

325P174*

  Screw, Machine Hex Hd 1/4-20 X 3/8  8

48  325P176*  Screw, Flange Hex Head Cap 

2

49  325P193*  Screw, Hex Head, 

 

 

 #1/4-20 X 1.375”, S.S. 

1

50 

331P101*

  Nut, Hex 5/16 - 18 

1

51 

3310103

  Shoulder Bolt 3/8” X 1” 

1

52 

331P106*

  Lock Washer 

1

53  3380117  Washer, 3/8” Ptfe 

2

54 

4050214

  Thermocouple Type “K” (Open End) 

1

55 

4051022

  Thermocouple Type “K”  

 

 

(Open End), 52” Lg 

56 

4051023

  Thermocouple Type “K”  

 

 

(Open End), 32” Lg 

57  2150347  Cam  

2

* Available in packages of ten (10).

Summary of Contents for HCT-5H

Page 1: ...reserves the right to make changes in design or add improvements on any products The right is always reserved to modify Equipment because of factors beyond our control and government regulation Change...

Page 2: ...ent Warranty Information Please read the full text of the Limited Warranty in this manual If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packin...

Page 3: ...l codes and any other applicable codes 34 19 868 5 mm 11 41 289 8 mm 17 75 450 8 mm Dimensions Electrical Specifications Plug Configuration Model Mfg No Volt Watts Hz Plug Description Plug Configurati...

Page 4: ...rned off an LED light flashes to indicate that the power cord is plugged in WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH El...

Page 5: ...o an appropriate power outlet Unpacking 1 Open the large box It contains HCT 5H toaster Accessories box 2 Remove the accessories box from the large box 3 With the help of another person carefully remo...

Page 6: ...facing down Toasted product drops into the Bun Buffer OPERATION Figure 2 HCT 5H Bun Feeder Control Panel Bun Buffer Bun Buffer Frame Language Selection Follow these steps to set the language option fo...

Page 7: ...adjusted The table below describe platen and motor settings depending on the Compression Knob setting When using recommended Compression Setting of 4 A Platen 540 F 282 C B Platen 545 F 285 C C Plate...

Page 8: ...discol ored missing snaps or damaged in any way NOTE The conveyors continue to turn during the cool down period allowing you to clean the entire Belt 8 If the Belts are all in good condition spray a c...

Page 9: ...placed NOTE Belts should be removed ONLY during Belt Replacement or when required in a service situa tion NOTE We recommend that Belts be replaced every quarter INSPECTING BELTS Inspect all belt wraps...

Page 10: ...the Top Roller in towards the toaster so the roller slides DOWN and locks into place 8 Push the Bottom Roller in towards the toaster so the roller slides DOWN and locks into place 9 Remove and discard...

Page 11: ...e rear top roller and rear bottom roller Repeat this step for the club heel belt and the second crown belt NOTE Make sure the belt lines up properly on the rollers The snaps on the belts should face t...

Page 12: ...s Call AJA Technical Support 877 392 7854 for assistance Display Reads Motor Running Slow A Mechanical Obstruction has occurred that is slowing down the conveyor motor Display Reads Motor Slow Display...

Page 13: ...play Reads Heater B Fail The Platen Heater B heater did not reach set point temperature Display Reads Sensor B Fail Platen Thermocouple B sensor has failed Display Reads Overtemp C Platen C heater is...

Page 14: ...ssion 4 Call AJA Technical Support 877 392 7854 for assistance Mechanical problem within conveyor system Call AJA Technical Support 877 392 7854 for assistance Buns are toasting too light Incorrect te...

Page 15: ...7854 for assistance The black belts are tearing prematurely The 4 main rollers are not being cleaned of crumb seeds buildup during belts dur ing the quarterly belt replacement Clean all 4 roller of a...

Page 16: ...0021724 Weldment Bearing 2 Brkt Spring Guide Rh 12 0022046 Weldment Bun Feeder 1 13 0022047 Weldment Bun Stopper 1 14 0022048 Weldment Top Cover 1 15 0022108 Weldment Back Cover 1 Item Part No Descri...

Page 17: ...X 3 8 1 13 4000132 Fan Blower 1 14 7001043 Display Board Kit 1 15 7001042 Main Board Kit 1 16 0506156 Heat Sink Relay 1 17 308P157 Screw Tap 8 32 X 3 8 Lg 4 Item Part No Description Qty Item Part No D...

Page 18: ...5 McDonald s REPLACEMENT PARTS continued 19 25 2 52 42 86 37 41 17 31 32 24 46 39 22 23 40 42 38 16 15 15 24 42 51 6 30 30 35 43 4 34 15 15 9 50 52 26 38 47 49 29 57 45 53 27 27 56 13 12 13 48 42 20 3...

Page 19: ...HCT 5H BUN TOASTER 19 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s 36 53 28 49 8 10 54 1 11 7 16 16 14 14 21 44 55 4 3 5 6 REPLACEMENT PARTS continued NOTE See Page 20 for Parts List...

Page 20: ...pring Roller Tension 1 25 2100334 Thrust Strip Teflon 4 26 2120118 Washer Flat 1 27 2120253 Spacer Upper Locking Plate 2 Control Side 28 2120254 Spacer Upper Locking Plate 4 End Side 29 2120255 Spacer...

Page 21: ...HCT 5H BUN TOASTER 21 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s WIRING DIAGRAM...

Page 22: ...HCT 5H BUN TOASTER 22 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s NOTES...

Page 23: ...HCT 5H BUN TOASTER 23 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s NOTES continued...

Page 24: ......

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