A.J.Antunes HCT-5H User Manual Download Page 17

HCT-5H BUN TOASTER

17

A.J. Antunes & Co.

P/N 1011256 Rev. B 03/15 

McDonald’s

REPLACEMENT PARTS (continued)

45

2150295

SPROCKET, 25B28 .395" BORE

1

46

3060104

SCREW, MACH. #6-32 X 1/4"

1

47

3100199

SCR, #10-32 X 3/8 LG SOCKET HD CAP

4

48

4000208

GEARMOTOR, 1/75TH HP, 230V

1

49

4070196

MOTOR BOARD

1

50

0013042

COVER ASSEMBLY - CONTROL SIDE

1

51

0022055

WELDMENT, COVER SIDE, CONTROL HSG 

1

52

1001434

LABEL, THERMOCOUPLE

1

53

1001569

LABEL, CONTROL

1

54

1001573

WIRING DIAGRAM

1

55

3040105

NUT, HEX 'KEPS' #4-40

4

56

3040117

HEX SPACER, MALE-FEMALE 4-40 X 3/4"LG

4

101

0022035

WELDMENT, BOTTOM FRAME

1

102

0022046

WELDMENT, BUN FEEDER

1

103

0022047

WELDMENT, BUN STOPPER

1

104

0022048

WELDMENT, TOP COVER

1

105

0022108

WELDMENT, BACK COVER

1

106

0022134

WELDMENT, THERMOCOUPLE TUBE

2

107

0100286

PLATEN, MAIN 208 VAC, 3600W

1

108

0200331

MICA, SPACER FRONT

2

109

0200332

CONTROL HSG MICA INSULATION

1

110

0400119

BUSHING, SHORTY 5/8"

2

111

0400290

INSULATOR, ELECTRICAL

2

112

0400438

SPACER, 1.25OD X .03THK, NOMEX

4

157

4030352

THERMOSTAT, HI-LIMIT 700ĀF

2

158

4050214

THERMOCOUPLE TYPE "K" (OPEN END)

1

159

4050236

CONTACTOR, 2 POLE NO

1

160

4051022

THERMOCOUPLE TYPE "K" (OPEN END), 52" LG

1

161

4051023

THERMOCOUPLE TYPE "K" (OPEN END), 32" LG

1

162

4060450

CAP, USB W/LANYARD

1

163

4060451

USB, A-F PNL MOUNT/A-M SHIELD

1

164

4070198

SNUBBER BOARD

1

165

4070221

VARISTOR BOARD

1

166

7000799

HEBT, BELT, KIT

1

167

LARGE CAM LF SONIC

REF: 2150347

2

26

5

8

13

6

2

3

4

7

33

28

28

20

25

22

25

29

31

10

15

11

14

8

9

12

1

27

25

16

19

18

17

24

23

30

33

3080157  Screw, Tap 8-32 X 3/8”Lg 

11

0506961  Plate, Motor Mounting 

1

21000-0046

   Standoff, 1/4” Locking Pcb 

4

2150295

  Sprocket, 25B28 .395” Bore 

1

3100199  Scr, #10-32 X 3/8 Lg Socket Hd Cap  4

7001041

  Drive Motor Kit 

1

7001040

  Motor Board Kit 

1

0022055  Weldment, Cover Side, Control Hsg   1

1001569

  Label, Control 

1

10 

304P105*

  Nut, Hex ‘Keps’ #4-40 

1

11  304P117*  Hex Spacer, Male-Female  

 

 

4-40 X 3/4”Lg 

12 

310P109*

  Screw, Mach. #10-32 X 3/8” 

1

13 

4000132

  Fan, Blower 

1

14 

7001043

  Display Board Kit 

1

15 

7001042

  Main Board Kit 

1

16  0506156  Heat Sink, Relay 

1

17 

308P157*

  Screw, Tap 8-32 X 3/8”Lg 

4

 Item  Part No. 

Description 

Qty.

 Item  Part No. 

Description 

Qty.

18 

4050240

  Relay, Solid State Dual Pole  

  

W/Conn-Recept 

19 

4051010

  Relay, Random Phase, Solid State-50A 1

20 

0506946

  Bracket, Motor Mounting 

1

21 

21000-0043

   Spacer,  3/8 Cbs Thread Female 

2

22 

304P105*

  Nut, Hex ‘Keps’ #4-40 

1

23 

304P114*

  Screw, Mach #4-40 X 1/4” 

1

24 

306P104*

  Screw, Mach. #6-32 X 1/4” 

2

25 

308P143*

  Nut, Hex ‘Keps’ #8-32 

1

26 

308P157*

  Screw, Tap 8-32 X 3/8”Lg 

1

27 

4010187

  Transformer, 240 Vac/12Vac 

1

28 

4030352

  Thermostat, Hi-Limit 700°F 

2

29 

4050236

  Contactor, 2 Pole No 

1

30 

4060451

  Usb, A-F Pnl Mount/A-M Shield 

1

31 

4070198

  Snubber Board 

1

32 

4070221

  Varistor Board 

1

33  2150347  Cam  

2

* Available in packages of ten (10).

Summary of Contents for HCT-5H

Page 1: ...reserves the right to make changes in design or add improvements on any products The right is always reserved to modify Equipment because of factors beyond our control and government regulation Change...

Page 2: ...ent Warranty Information Please read the full text of the Limited Warranty in this manual If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packin...

Page 3: ...l codes and any other applicable codes 34 19 868 5 mm 11 41 289 8 mm 17 75 450 8 mm Dimensions Electrical Specifications Plug Configuration Model Mfg No Volt Watts Hz Plug Description Plug Configurati...

Page 4: ...rned off an LED light flashes to indicate that the power cord is plugged in WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH El...

Page 5: ...o an appropriate power outlet Unpacking 1 Open the large box It contains HCT 5H toaster Accessories box 2 Remove the accessories box from the large box 3 With the help of another person carefully remo...

Page 6: ...facing down Toasted product drops into the Bun Buffer OPERATION Figure 2 HCT 5H Bun Feeder Control Panel Bun Buffer Bun Buffer Frame Language Selection Follow these steps to set the language option fo...

Page 7: ...adjusted The table below describe platen and motor settings depending on the Compression Knob setting When using recommended Compression Setting of 4 A Platen 540 F 282 C B Platen 545 F 285 C C Plate...

Page 8: ...discol ored missing snaps or damaged in any way NOTE The conveyors continue to turn during the cool down period allowing you to clean the entire Belt 8 If the Belts are all in good condition spray a c...

Page 9: ...placed NOTE Belts should be removed ONLY during Belt Replacement or when required in a service situa tion NOTE We recommend that Belts be replaced every quarter INSPECTING BELTS Inspect all belt wraps...

Page 10: ...the Top Roller in towards the toaster so the roller slides DOWN and locks into place 8 Push the Bottom Roller in towards the toaster so the roller slides DOWN and locks into place 9 Remove and discard...

Page 11: ...e rear top roller and rear bottom roller Repeat this step for the club heel belt and the second crown belt NOTE Make sure the belt lines up properly on the rollers The snaps on the belts should face t...

Page 12: ...s Call AJA Technical Support 877 392 7854 for assistance Display Reads Motor Running Slow A Mechanical Obstruction has occurred that is slowing down the conveyor motor Display Reads Motor Slow Display...

Page 13: ...play Reads Heater B Fail The Platen Heater B heater did not reach set point temperature Display Reads Sensor B Fail Platen Thermocouple B sensor has failed Display Reads Overtemp C Platen C heater is...

Page 14: ...ssion 4 Call AJA Technical Support 877 392 7854 for assistance Mechanical problem within conveyor system Call AJA Technical Support 877 392 7854 for assistance Buns are toasting too light Incorrect te...

Page 15: ...7854 for assistance The black belts are tearing prematurely The 4 main rollers are not being cleaned of crumb seeds buildup during belts dur ing the quarterly belt replacement Clean all 4 roller of a...

Page 16: ...0021724 Weldment Bearing 2 Brkt Spring Guide Rh 12 0022046 Weldment Bun Feeder 1 13 0022047 Weldment Bun Stopper 1 14 0022048 Weldment Top Cover 1 15 0022108 Weldment Back Cover 1 Item Part No Descri...

Page 17: ...X 3 8 1 13 4000132 Fan Blower 1 14 7001043 Display Board Kit 1 15 7001042 Main Board Kit 1 16 0506156 Heat Sink Relay 1 17 308P157 Screw Tap 8 32 X 3 8 Lg 4 Item Part No Description Qty Item Part No D...

Page 18: ...5 McDonald s REPLACEMENT PARTS continued 19 25 2 52 42 86 37 41 17 31 32 24 46 39 22 23 40 42 38 16 15 15 24 42 51 6 30 30 35 43 4 34 15 15 9 50 52 26 38 47 49 29 57 45 53 27 27 56 13 12 13 48 42 20 3...

Page 19: ...HCT 5H BUN TOASTER 19 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s 36 53 28 49 8 10 54 1 11 7 16 16 14 14 21 44 55 4 3 5 6 REPLACEMENT PARTS continued NOTE See Page 20 for Parts List...

Page 20: ...pring Roller Tension 1 25 2100334 Thrust Strip Teflon 4 26 2120118 Washer Flat 1 27 2120253 Spacer Upper Locking Plate 2 Control Side 28 2120254 Spacer Upper Locking Plate 4 End Side 29 2120255 Spacer...

Page 21: ...HCT 5H BUN TOASTER 21 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s WIRING DIAGRAM...

Page 22: ...HCT 5H BUN TOASTER 22 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s NOTES...

Page 23: ...HCT 5H BUN TOASTER 23 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s NOTES continued...

Page 24: ......

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