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5.2 Detailed Flow Chart for OP Manufacturers:
The LED lights don't light up when I step on the OP.
1. Is the OP power turned on?
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Turn on OP power.
2. Is the carabiner anchored to something metal?
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If so, remove from anchor and try again.
3. Is the power connector on sensor box screwed in fully (careful to not overtighten)?
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Plug in power connector.
4. Is the power connector broken off?
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Red Tag for OP Manufacturer
· OP Manufacturer—new Sensor Box needs to be installed and paired.
5. Are LED light strips plugged into sensor box?
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Plug in LED strips.
6. Reset carabiner baseline.
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Twist carabiner gate 5-6 times. Look for momentary green light flashing of carabiner LED diagnostic light.
7. Red Tag for OP Manufacturer
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OP Manufacturer—Has the fuse been blown?
· OP Manufacturer—call 3M if fuse is not blown.
The LED lights remain red when I tie off.
(This means the carabiner is not relaying it's tied off to the sensor box.)
1. Is there something stuck in the gate (e.g. hood, hair, etc.) that is preventing it from completely closing?
2. Is the D-ring on the harness in the bowl part of the carabiner within 3 seconds of gate closure?
3. Red Tag for OP Manufacturer
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OP Manufacturer—If above actions do not work call 3M.
The LED lights are always on (red) whether someone is on
platform or not.
(This means the sensor box is sensing something in its motion zone on the order picker.)
1. Is the sensor box picking up something in its zone of motion detecting?
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Motion zone is waist up of OP out to sides of platform.
2. Wipe lens on sensor box with microfiber cloth or compressed air can.
3. Red Tag for OP Manufacturer
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OP Manufacturer—Adjust position of sensor box to ensure nothing in line of sight when no one on platform.
· Call 3M if above actions do not work.