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5. Troubleshooting

5.1 Flowcharts for Safety Management: 

The LED lights don't light up when I step on the OP

Is the OP power turned on?

Is the carabiner anchored to 

something metal?

Is the power connector on the 

sensor box screwed in fully?

Are the LED strips plugged 

into the sensor box?

Is the power connector broken 

off or seem damaged?

Yes, OP is powered on.

No, carabiner is not anchored.

Yes, power connector is 

fully screwed in.

Yes, LED strips are plugged in. 

No, the power connector looks 

normal and undamaged.

Reset the carabiner baseline: 

Twist the carabiner gate 

5-6 times and look for a 

green flashing light. Look for 

momentary green flashing on 

carabiner's diagnostic LED light.

Yes, the connector looks 

damaged. 

RED TAG

No change, RED TAG

No, turned on OP power. 

Problem resolved! 

Yes, removed carabiner from 

anchor. Problem resolved!

No, power connector wasn't 

screwed in. Problem resolved! 

No, plugged in LED strips. 

Problem resolved! 

Problem resolved! 

“RED TAG” means to conspicuously label the device and equipment for examination/repair by an authorized and trained person

Summary of Contents for DBI-SALA Nano-Lok Connected Order Picker SRL...

Page 1: ...ual and Troubleshooting Guide This training manual provides visuals and troubleshooting flow paths for the 3M DBI SALA Nano Lok Connected Order Picker SRL System This guide does not replace the Instru...

Page 2: ...shooting process flows It is to be used as a supplement to the Instruction for Use document For technical assistance contact 3M Fall Protection at 800 328 6146 3M DBI SALA Nano Lok Connected Order Pic...

Page 3: ...3 1 System Overview Raymond OP Alert Box 8548924 LED Light Strips 9515033 Alert Box Power Cable 9515475...

Page 4: ...4 Hyster Yale OP Connected Order Picker Self Retracting Lifeline 2000037 Alert Box 8548924 Cab Mount Bracket 3100084 Dual Sensing Connected Hook LED Light Strips 9515033 Alert Box Power Cable 9515475...

Page 5: ...5 Crown OP Alert Box 8548924 Cab Mount Bracket 3100084 LED Light Strips 9515033 Alert Box Power Cable 9515475 Connected Order Picker Self Retracting Lifeline 2000037 Dual Sensing Connected Hook...

Page 6: ...6 Jungheinrich OP Alert Box 8548924 Cab Mount Bracket 3100084 LED Light Strips 9515033 Alert Box Power Cable 9515475 Connected Order Picker Self Retracting Lifeline 2000037 Dual Sensing Connected Hook...

Page 7: ...Lok Cab Mount Bracket 3100084 3M DBI SALA Nano Lok Alert Box 8548924 3M DBI SALA Nano Lok Alert Box Power Cable 9515475 3M DBI SALA Nano Lok LED Light Strips 9515033 3M Supplied Cable Ties Parts to ha...

Page 8: ...8 3 Video Demonstration Training A System Overview B System Verification Check C Bluetooth Pairing Process D Battery Replacement E Tie Off Alert Escalation...

Page 9: ...ver using a flat edge if needed and flip open the black plastic cover to reveal the battery and battery holder 3 Carefully insert a flat edge under the battery and pry it out of the holder being caref...

Page 10: ...LED strips are plugged in No the power connector looks normal and undamaged Reset the carabiner baseline Twist the carabiner gate 5 6 times and look for a green flashing light Look for momentary gree...

Page 11: ...closed Wipe the lens on the sensor box with a microfiber cloth or compressed air can No nothing stuck No nothing in the motion zone waist up of OP out to sides of platform Yes RED TAG Didn t work RED...

Page 12: ...battery completely dead Replace the battery per section 4 2 Yes problem resolved Didn t work Yes battery was dead Problem resolved Yes RED TAG Yes RED TAG LED lights are red with yellow tips on the e...

Page 13: ...r off the circuit board RED TAG Didn t work RED TAG Yes problem solved The LED lights are flashing yellow Is there an obstruction or debris blocking the sensor box lens Pull the power cord on sensor b...

Page 14: ...ll 3M if fuse is not blown The LED lights remain red when I tie off This means the carabiner is not relaying it s tied off to the sensor box 1 Is there something stuck in the gate e g hood hair etc th...

Page 15: ...ttery frequently more than once per month there may be something keeping the carabiner gate open call 3M to discuss 2 Red Tag for OP Manufacturer if above actions do not work OP Manufacturer Call 3M f...

Page 16: ...let SRL web hang loose and untwist after each use 3 Do not store SRL web twisted Long continuous red flashes on carabiner LED This means there is a hardware fault in the carabiner 1 Red Tag for OP Ma...

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