3M 3M-Matic AccuGlide 3 200a Instructions And Parts List Download

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Summary of Contents for 3M-Matic AccuGlide 3 200a

Page 1: ...ENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Instructions and Parts List...

Page 2: ...bleshooting repair work and servicing plus parts list of the 3M Matic 200a NA Adjustable case sealer 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edition February 2009 Copyright 3M 2009 All rights reserved The manufacturer reserves the right to change the product at any time without notice 2009 February 200a NA ...

Page 3: ...fax the appropriate number listed below Included with each machine is an Instructions and Parts List manual Technical Assistance Replacement Parts and Additional Manuals Contact your local service provider Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 700a Type 40800 Serial Number 1...

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Page 5: ...d tested in the factory with Scotch tapes If any problems occur when operating this equipment and you desire a service call or phone consultation call write or fax the appropriate number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity requ...

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Page 7: ...ormation 5 3 2 Signal Words Explanation 5 3 3 Table of Warnings 6 7 3 4 Operator s Qualifications Definition 8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards 8 3 8 Prevent Other Hazards Recommendations and Measures 8 3 9 Personal Safety Measures 8 3 10 Incorrect Predictable Actions Not Allowed 8 3 11 Operator s Required Skill Levels 9 3 12 Component Locat...

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Page 9: ... Outboard Tape Roll Holder 19 7 9 Preliminary Electric Inspection 19 7 10 Main Power Machine Connection and Inspection 19 7 11 Phases Inspection 19 8 Theory of Operation 8 1 Working Cycle Description 20 8 2 Running Mode Definition 20 8 3 1 Normal Stop Procedure 20 8 3 2 Emergency Stop 20 9 Controls 9 1 Box Width Adjusting Knobs 21 9 2 Box Height Adjusting Crank 21 9 3 Start Stop Main Switch 21 9 4...

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Page 11: ...Operation 29 13 5 Safety Features Inspection Efficiency 29 13 6 Machine Cleaning 29 13 7 Cutter Blade Cleaning 29 13 8 Drive Belt Replacement 30 13 9 Drive Pulley Ring 31 13 10 Drive Belt Tension 31 32 13 11 Maintenance Work Log 33 14 Additional Instructions 14 1 Machine Disposal Information 35 14 2 Fire emergency 35 15 Enclosures and Special Information 15 1 Statement of Conformity 35 15 2 Hazard...

Page 12: ...rk of 3M St Paul MN 55144 1000 Drw drawing Ex for example Fig exploded view figure no spare parts Figure Illustration Max maximum Min minimum Nr number N A not applicable OFF machine not operating ON machine operating PLC Programmable Logic Control PP Polypropylene PTFE Polytetraflourethelene PVC Poly vinyl chloride W Width H Height L Length 200a NA 2009 February vi ...

Page 13: ... pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The 200a is manually adjustable to a wide range of box sizes see Specifications Section Box Weight and Size Capacities 3M MaticTM 200a Adjustable Case Sealer Type 40800 Note Shown above is the lower tape supply roll and bracket assembly in the alternate location 200a NA 2009 February ...

Page 14: ...pliance with the legal requirements at the date of inception 1 2 How to Read and Use the Instruction Manual This instruction manual covers safety aspects handling and transport storage unpacking prepara tion installation operation set up and adjustments technical and manufacturing specifications mainte nance troubleshooting repair work and servicing electric diagrams warranty information disposal ...

Page 15: ...2 GENERAL INFORMATION 3 2 1 Data Identifying Manufacturer and Machine 2 2 Data for Technical Assistance and Service 2009 February 200a NA ...

Page 16: ...unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part 3M shall have no...

Page 17: ...e has a pneumatic system Keep this manual in a handy place near the machine This manual contains infor mation that will help you to maintain the machine in a good and safe working condition 3 SAFETY 2009 February 200a NA 3 2 Explanation of Signal Word and Possible Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property da...

Page 18: ...l to operate and service this equipment WARNING To reduce the risk associated with hazardous voltage Position electrical cord away from foot and vehicle traffic WARNING To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING To reduce the ri...

Page 19: ...ror may cause serious injuries Figure 3 5 To reduce the risk associated with pinches hazards Keep hands clear of the upper head support assembly as boxes are transported through the machine Keep hands hair loose clothing and jewelry away from box compression rollers Always feed boxes into the machine by pushing only from the end of the box Keephands hair looseclothing jewelry away from moving belt...

Page 20: ...or any part of it Clean the machine using only dry cloths or light detergents Do not use solvents petrols etc Install the machine following the suggested layouts and drawings 3 4 Operator s Qualifications Machine Operator Mechanical Maintenance Technician Electrical Maintenance Technician Manufacturer s Technician Specialist See Section 3 11 3 5 Number of Operators The operations described below h...

Page 21: ...uipment etc Skill 3 Specialist from the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications on agreement with the customer 3 11 Operator s Skill Levels Required to Perform the Main Operations on the Machine The Table shows the minimum operator s skill for each machine operation Important The factory manager must ensure that the operator h...

Page 22: ...ls of the case sealer Also refer to Manual 2 for taping head components Figure 3 9 200a Case Sealer Components Left Front View 200a NA 3 12 Component Locations Emergency Stop Switch Upper Taping Head Height Adjustment Handle Power Switch Assembly Machine Bed Lower Tape Roll Mount Adjustable Side Guides Upper Head Assembly ...

Page 23: ...els continued Figure 3 10 Replacement Labels 3M Part Numbers 78 8060 8481 6 78 8070 1318 6 78 8062 4266 1 78 8095 1141 9 78 8070 1329 3 78 8070 1366 5 Leg Height Adjustment Label not shown 3M Logo not shown 78 8070 1339 2 78 8113 8912 9 78 8095 1628 8 78 8113 6717 2 UP DOWN 78 8070 1336 8 ...

Page 24: ... with a 2 4m 8 foot standard neoprene covered power cord and a grounded plug Contact your 3M Representative for power requirements not listed above 2 Operating Rate Box drive belt speed is approximately 0 5 m s 100 feet per minute 5 Tape Width 36mm 1 1 2 inch minimum to 48mm 2 inch maximum 4 Tape Scotch pressure sensitive film box sealing tapes 0 5 10 15 20 25 30 35 40 45 0 5 10 15 20 25 30 35 40 ...

Page 25: ...ited Width 150mm 6 0 inch 550mm 21 5 inch Height 120mm 4 75 inch 620mm 24 5 inch Cartons narrower than 250mm 10 inch in width may require more frequent belt replacement because of limited contact area 90mm 3 5 inch height with heads adjusted to apply 50mm 2 inch tape leg lengths See Special Setup Procedure Changing the Tape Leg Length 165mm 6 5 inches minimum to 725mm 28 5 inches maximum height wi...

Page 26: ...Height Range Weight 145 6 kg 320 lbs crated approximate 123 4 kg 280 lbs uncrated approximate 11 Machine Noise Level Acoustic pressure measured at a distance of 1m from machine with Scotch PVC adhesive tape in operation 78dB Acoustic radiation pressure at 1 6m height with Scotch PVC adhesive tape in operation 73dB Measurement taken with appropriate instrument Type SPYRI MICROPHON 11 12 Set Up Reco...

Page 27: ...ansportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY Without the sup porting pallet the machine is exposed to damage and may cause injuries To move the machine use belts or ropes paying attention to place them in the points in dicated using care to not interfere with the lower taping head Figure 5 4 5 4 Storage of the Packed or Unpac...

Page 28: ... The 200a NA package is composed of Wooden pallet Cardboard shipping box Wooden supports Metal fixing brackets PU foam protection PP plastic straps Dehydrating salts in bag Special bag of laminated polyester aluminium Polyethylene sea freight package only Polyethylene protective material For the disposal of the above materials please follow the environmental directives or the law in your country 6...

Page 29: ...e Leg A tool kit containing some tools are supplied with the machine These tools should be adequate to set up the machine however other tools supplied by the customer will be required for machine maintenance 7 3 Tool Kit Supplied with the Machine 7 1 Operating Conditions The machine should operate in a dry and relatively clean environment See Specifications 7 2 Space Requirements for Machine Opera...

Page 30: ...igure 7 6 7 6 Assembly Completion 1 Crank Install the crank handle on the top of the left column as shown Figure 7 7B 2 Tape Drum Bracket Install the upper tape drum bracket on the top cross bar as shown Figure 7 7A 3 Stop Bracket Raise upper head assembly turn crank handle counterclockwise and install the two stop brackets provided in the parts bag Use lower set of holes as shown in Fig ure 7 7D ...

Page 31: ...lts by reversing 2 phases on the plug Note Machines outside the U S may be equipped with 220 380 Volt 50Hz systems or other electrical requirements compatible with local practice 7 10 Machine Connection to the Mains For technical specifications See Section 4 Specifications Push the LATCHING EMERGENCY STOP BUTTON The main switch is normally turned OFF Connect the power cord supplied with the machin...

Page 32: ...case sealer 200a NA has only one automatic operating mode with The EMERGENCY STOP BUTTON unlocked Figure 8 1 The main switch start switch ON Figure 8 2 8 3 1 Normal Stop Procedure When the main switch is turned OFF the machine stops immediately at any point of the working cycle The same thing happens in case of electrical fail ure or when the machine is disconnected from the mains 8 3 2 Emergency ...

Page 33: ...2009 February 200a NA 9 1 Box Width Adjusting Knobs 9 2 Box Height Adjusting Crank 9 3 Start Stop Buttons 9 4 Lockable Emergency Stop Button Figure 9 2 Figure 9 1 Start Stop Button E Stop Button Figure 9 4 Figure 9 3 ...

Page 34: ...ension cord is not recommended However if one is needed for temporary use it must Have a wire size of 1 5mm diameter AWG 16 Have a maximum length of 30 5m 100 ft Be properly grounded To reduce the risk associated with hazardous voltage Position electrical cord away from foot and vehicle traffic WARNING To reduce the risk associated with mechanical and electrical hazards Allow only properly trained...

Page 35: ...Sealer Frame Refer to Figure 11 4A 1 Raise the upper head assembly by turning crank handle Remove and retain the two screws and wash ers that secure the stop bracket in position A 2 Remount and secure the stop bracket in the lower po sition A A with original fasteners through top holes of stop bracket Relocate both right and left stop brackets Taping Heads 1 Remove tape from upper taping head and ...

Page 36: ... rear of the upper taping head assembly as shown in Figure 11 7A 2 Crank the upper taping head assembly down until it touches these blocks 3 Remove and retain the six 6 screws and plain washers that fasten each column to the frame Figure 11 7B 4 Turn the height adjustment crank clockwise to raise the outer columns up one set of mounting holes 100mm 5 Install and tighten the six screws and plain wa...

Page 37: ...tically sealed with adhesive tape on the top and bottom box seams Then the box will be expelled on the exit conveyor 12 8 Safety Devices Inspection 1 Taping units blade guard 2 Latching emergency stop button 3 STOP OFF main switch Operator Qualifications 1 Tape loading and threading 1 2 Tape web alignment 1 3 Adjustment of one way tension roller 1 4 Adjustment to box size H and W 1 5 Top flap comp...

Page 38: ...sure Replace friction rings Adjust belt tension Check power and electrical plug Set to correct current value Evaluate problem and correct 12 9 Trouble Shooting Guide PROBLEM CAUSE CORRECTION PROBLEM CAUSE CORRECTION When pressing the ON button the machine does not start The magnetothermic protection opens the main switch Drive belts do not convey boxes Drive belts do not turn The lockable emergenc...

Page 39: ...l lubricate from roller surfaces Adjust the tape web alignment Position the roller in its mounting slot so that the tape extends just beyond the center line of the applying roller Check leg length adjustments 12 OPERATION continued 12 9 Trouble Shooting Guide continued PROBLEM CAUSE CORRECTION PROBLEM CAUSE CORRECTION The tape leg on the front of the case is too long Squeaking noise as boxes pass ...

Page 40: ...bricant from roller surfaces Refer to tape cutting problems Rethread the tape Move spring hook to next tighter hole 12 OPERATION continued 12 9 Trouble Shooting Guide continued PROBLEM CAUSE CORRECTION CAUSE The blade does not cut tape or the tape end is jagged or shredded Tape is tabbing on the trailing leg on the back of the box The blade is dull and or has broken teeth Tape tension is insuffici...

Page 41: ... electrical power 4 Push the main switch STOP OFF 5 Safety guards top drive belts 13 6 Cleaning of Machine Qualification 1 A weekly cleaning with dry rags or diluted detergents is necessary Cardboard boxes produce a significant quantity of dust and paper chips when processed or handled in case sealing equipment If this dust is allowed to build up on machine components it can cause component wear a...

Page 42: ... 4 1 Remove and retain center plate A and four 4 screws 2 Remove and retain side cover B and fasteners 3 Loosen but do not remove lock nut C 4 Loosen tension screw D until all belt tension is removed 5 Pull belt splicing pin E out and remove belt 6 Place new belt over pulleys with laced splice at top Insert splicing pin Important Pin must not extend beyond edge of belt 7 Adjust belt tension as exp...

Page 43: ...obtained by tightening the adjustment screw so that a moderate pulling force of 3 5kg 7lbs applied at the mid span as shown in Figure 13 7 will deflect the belt 25mm 1 inch This will assure positive contact between the belt and the drive pulley on the discharge end of the drive assembly Figure 13 7 Box Drive Belt Tension Adjustment To reduce the risk associated with mechanical and electrical hazar...

Page 44: ...th a 17 mm open end wrench 3 Reset the tension on the drive belts as needed Adjust the M8 tension screws in clockwise to increase tension or out counterclockwise to decrease tension Tighten lock nut to secure tension setting 4 Replace center plate front cover and secure with original screws Figure 13 8 Box Drive Belts Infeed End M6 Hex Wrench M10 Lock Nut Center Plate M5 X 16 Flat Hd Screw 4 M8 So...

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Page 47: ...lts in PVC Nylon pulleys For machine disposal follow the regulations published in each country 14 2 Emergency Procedures In case of danger fire Disconnect plug of power cable from power supply Figure 14 1 IN CASE OF FIRE Use a fire extinguisher that is rated for electrical fires Figure 14 2 15 1 Statement of Conformity Not Applicable 15 2 Emission of Hazardous Substances Nothing to report Figure 1...

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Page 49: ...37 16 TECHNICAL DIAGRAMS 16 1 Electric Diagram 200a NA 2009 February ...

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Page 51: ...per Extension 1 2883 2 78 8017 9173 8 Blade 65 mm 2 2883 12 78 8052 6602 6 Spring Cutter 1 2886 10 78 8137 3312 4 Spring Lower Extension 2 2902 69 78 8070 1531 4 Belt Drive W Hook 16 TECHNICAL DOCUMENTATION AND INFORMATION continued 2009 February 200a NA Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual Replacement Parts and Service Information T...

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Page 53: ...or Figures to determine the parts required and the parts reference number 3 The Parts List that follows each illustration includes the Reference Number Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally...

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Page 55: ...43 2009 February 200a NA Frame Assemblies 200a Adjustable Case Sealer Figure 2798 Figure 10440 Figure 5593 Figure 5592 Figure 15237 Figure 10937 Figure 3430 Figure 5594 Figure 3431 Figure 2796 ...

Page 56: ...44 2009 February 200a NA 10 26 4 4 24 22 3 12 9 30 18 17 16 23 33 20 12 7 8 4 2 35 1 32 29 19 21 25 15 27 28 13 14 31 11 8 5 6 34 Figure 15237 1 200a ...

Page 57: ... 2795 21 26 1000 0010 3 Washer Flat M6 2795 22 78 8070 1531 4 Belt Drive W Hook 2795 23 78 8070 1532 2 Plate Front 2795 24 78 8113 6754 5 Cover Rear W EnglishLanguageLabel 2795 25 26 0001 5862 1 Screw Flat Hd Soc M5 x 12 2795 26 26 1005 5316 8 Screw Flat Hd Hex Dr M5 x 16 2795 27 78 8070 1534 8 Stud Side Plate 2795 28 78 8060 8488 1 Screw Hex Hd M5 x 20 2795 29 26 1011 8828 7 Capacitor 115VGearmot...

Page 58: ...46 51 37 50 48 49 48 48 49 52 53 40 45 46 47 41 42 47 43 44 46 54 55 56 57 58 39 45 36 38 2009 February 200a NA Figure 15237 2 200a ...

Page 59: ...95 47 78 8057 5739 6 Key M5 x 5 x 30 mm 2795 48 78 8076 5105 0 Pulley Assembly Drive 2795 49 78 8060 8416 2 Nut Special M20 x 1 2795 50 78 8052 6713 1 Ring Polyurethane 2795 51 26 1003 5841 0 Screw M8 x 16 2795 52 78 8070 1535 5 Bottom Drive Assembly 2795 53 78 8076 4500 3 Stud Mounting 2795 54 78 8017 9318 9 Washer Plain 8 mm 2795 55 78 8100 1236 5 Belt Tensioning Assembly R H 2795 56 78 8100 123...

Page 60: ...48 2009 February 200a NA 21 20 19 2 6 1 15 27 3 15 2 25 8 22 22 17 24 8 21 3 23 10 5 1 9 4 4 7 13 12 14 14 28 28 16 11 26 10 3 24 Figure 2796 200a ...

Page 61: ... 3 Screw Soc Hd M5 x 16 2796 12 78 8070 1541 3 Guide Arm Front Right 2796 13 78 8070 1542 1 Guide Arm Front Left 2796 14 78 8070 1543 9 Guide Arm Rear 2796 15 78 8076 4505 2 Screw Set M6 x 8 2796 16 78 8070 1544 7 Guide Right 2796 17 78 8070 1545 4 Guide Left 2796 19 78 8070 1546 2 Cap Guide 2796 20 26 1003 7953 1 Screw Soc Hd M5 x 30 2796 21 78 8070 1547 0 Shaft Guide 2796 22 78 8070 1548 8 Washe...

Page 62: ...50 2009 February 200a NA 3 11 14 13 15 8 9 4 2 1 7 6 5 6 6 10 1 2 12 10 Figure 2798 200a ...

Page 63: ...sure Roller 2798 5 78 8070 1560 3 Stud Roller Mounting 2798 6 78 8052 6566 3 Washer Friction 2798 7 78 8070 1561 1 Nut M10 2798 8 26 1004 5507 5 Washer M8 2798 9 26 1003 5841 0 Screw M8 x 16 2798 10 78 8017 9074 8 Washer 15 mm Nylon 2798 11 78 8070 1562 9 Tube Roller Support 2798 12 12 7991 1752 3 Washer M14 Plain 2798 13 78 8070 1563 7 Screw M10 x 80 2798 14 78 8070 1549 6 Knob VTR B M10 2798 15 ...

Page 64: ...52 2 7 5 9 10 3 1 16 18 17 11 11 16 20 7 4 20 18 19 15 21 14 13 12 8 6 1 2 8 20 18 11 22 2009 February 200a NA Figure 10440 200a ...

Page 65: ...98 8749 6 Tape Drum 10440 10 78 8098 8817 1 Leaf Spring 10440 11 26 1002 5753 9 Screw Self Tapping 10440 12 78 8060 8172 1 Washer Friction 10440 13 78 8052 6271 0 Washer Tape Drum 10440 14 78 8100 1048 4 Spring Core Holder 10440 15 78 8017 9077 1 Nut Self Locking M10 x 1 10440 16 78 8032 0375 7 Screw Hex Hd M6 x 16 10440 17 78 8070 1215 4 Spacer Stud 10440 18 26 1000 0010 3 Washer Flat M6 10440 19...

Page 66: ...54 2009 February 200a NA 29 27 5 10 12 16 17 25 4 38 19 20 23 22 24 2 28 26 41 4 7 5 8 21 9 23 6 15 6 36 18 30 25 11 12 30 33 32 30 33 32 31 3 5 34 14 37 13 6 18 42 35 6 Figure 3430 Optional 200a ...

Page 67: ...8 8076 5392 4 Support Tape Drum 3430 19 78 8060 8483 2 Support Outboard Roll 3430 20 78 8060 8484 0 Shaft Roller 3430 21 78 8060 8485 7 Roller 3430 22 78 8032 0375 7 Screw Hex Hd M6 x 16 3430 23 26 1000 0010 3 Washer Flat M6 3430 24 26 1003 7957 2 Screw Soc Hd M6 x 16 3430 25 78 8070 1579 3 Plane Conveyor Bed 3430 26 78 8060 8486 5 Bushing 3430 27 78 8010 7211 3 Screw Soc Hd M6 x 25 3430 28 78 806...

Page 68: ...00a NA 28 14 16 50 15 34 24 23 36 35 40 28 6 3 2 1 15 41 52 38 25 51 3 1 1 12 14 49 34 33 32 21 22 7 27 3 13 30 13 31 37 5 7 8 20 3 10 9 4 52 19 17 18 47 38 7 46 45 43 42 44 48 29 39 26 11 12 13 14 15 41 Figure 3431 200a ...

Page 69: ...431 24 78 8054 8583 2 Bushing 3431 25 78 8060 8497 2 Bushing Lead Screw 3431 26 78 8059 5617 0 Screw Set M6 x 8 3431 27 78 8060 8498 0 Bushing Inner Column 3431 28 78 8060 8499 8 Sprocket 3 8 inch 3431 29 26 1003 7946 5 Screw Soc Hd M4 x 25 3431 30 78 8070 1501 7 Chain 3 8 inch 156 Links 3431 31 78 8113 6755 2 Housing Chain W English Language Label 3431 32 78 8060 7878 4 Screw Idler 3431 33 78 807...

Page 70: ...58 2009 February 200a NA 17 7 13 23 7 16 22 16 10 9 7 14 15 20 18 16 8 6 7 6 5 8 1 11 13 19 2 3 21 26 25 12 24 4 Figure 5592 200a ...

Page 71: ...ht 5592 10 78 8070 1575 1 Slide Front Left 5592 11 78 8070 1576 9 Slide Rear Right 5592 12 78 8070 1577 7 Slide Rear Left 5592 13 78 8070 1553 8 Spacer 5592 14 78 8070 1554 6 Stud 5592 15 78 8060 7693 7 Roller 32 x 38 5592 16 26 1005 5316 8 Screw Flat Hd Hex Dr M5 x 16 5592 17 78 8070 1555 3 Block Upper Head 5592 18 78 8060 7758 8 Fairlead 20 5592 19 78 8054 8955 2 Clamp Bracket 5592 20 26 1003 58...

Page 72: ...60 14 12 5 5 6 8 9 7 7 6 3 13 11 1 2 10 4 8 8 8 2009 February 200a NA Figure 5593 200a ...

Page 73: ...re 5593 5 78 8010 7163 6 Screw Hex Hd M5 x10 5593 6 78 8005 5741 1 Washer Flat M5 5593 7 78 8010 7417 6 Nut Hex M5 5593 8 78 8060 7631 7 Connector 3 8 Inch 5593 9 78 8060 8028 5 Sleeving 12 0 93 M 5593 10 78 8060 8029 3 Clamp 140 x 3 5 5593 11 78 8076 4641 5 Cover 5593 12 78 8010 7157 8 Screw Hex Hd M4 x 10 5594 13 78 8017 9018 5 Washer Plain M4 SPEC 5594 14 78 8060 7758 8 Fairlead 20 Figure 5593 ...

Page 74: ...62 28 3 32 31 4 10 6 19 18 1 5 6 29 4 30 29 4 30 3 9 11 17 15 17 6 16 17 21 2 7 13 12 8 14 2 6 27 33 20 26 25 22 200a Figure 5594 2009 February 200a NA ...

Page 75: ... Board 5594 15 78 8028 7909 4 Power Cord W Plug 5594 16 78 8100 1038 5 Cable 4 x 20 AWG MT 5 5594 17 78 8060 8053 3 Wire 3 Pole 5 Meters Length 5594 18 26 1003 7957 2 Screw Soc Hd Hex M6 x 16 5594 19 26 1000 0010 3 Washer Flat M6 5594 20 78 8113 6887 3 Support On Off Switch W English Language Label 5594 21 78 8076 5194 4 Box E Stop Yellow Allen Bradley 800E 1PY 5594 22 78 8094 6386 8 Switch On Off...

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Page 77: ...serial number s here Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays Spare Parts 3M Indus...

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Page 79: ...nual Technical Assistance Replacement Parts and Additional Manuals Call the 3M Matic Help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 700a Type 39600 Serial Number 13282 Minimum billing on parts orders will be 25 00 Replacement part prices available on reque...

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Page 81: ...th each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification plate 3M Matic AccuGlide and Scotch are Trade marks of 3M St P...

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Page 83: ... Operation 9 11 Tape Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 16 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tape Leg Length 16 Leading Tape Leg Length Adjustment 16 Changin...

Page 84: ...ter delivery If any part is defective within this warranty period your exclusive remedy and 3M s and seller s sole obligation shall be at 3M s option to repair or replace the part 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered but in no event shall 3M have any obligation under this warranty unless it receives such notice within five 5 business d...

Page 85: ...e sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide 3 Upper and Lower Taping Heads 2 Inch have been designed and tested for use with Scotch pressure sensitive film box seali...

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Page 87: ...e manual is kept up to date with all subsequent amendments Should the equipment be sold or disposed of please ensure that the manual is passed on with the machine Electrical and pneumatic diagrams are included in the manual Equipment using PLC controls and or electronic components will include relevant schematics or programs in the enclosure or will be delivered separately as needed Keep the manua...

Page 88: ...m is running To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp Explanation of Signal Word Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage CAUTION Indicates a potentially hazardous situation whic...

Page 89: ...3 Taping Head 2 2009 February Important In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers Upper Taping Head Label 78 8137 3317 3 Lower Taping Head Label 78 8137 3316 5 ...

Page 90: ...06mm 16 inches w Guard Width 107mm 4 2 inches When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 5 m s 100 feet per minute 7 Operating Conditions Use in dry relatively clean environments at 5 to 40 C 40 to 105 F with clean dry boxes Important Taping...

Page 91: ...7 AccuGlide 3 Taping Head 2 2009 February Figure 2 1 Dimensional Drawing Specifications ...

Page 92: ...0mm 2 3 4 inch tape legs The heads can be con verted to apply 50 mm 2 inch tape legs if desired but both upper and lower heads should be set to apply the same tape leg length See Adjustments Changing Tape Leg Length From 70 to 50mm 2 3 4 to 2 Inches Also the conveyor speed at which the product moves through the taping heads affects the leading and trailing tape leg length See Adjustments sec tion ...

Page 93: ...ead Components Threading Diagram Lower Head Left Side View Tape Drum Tape Supply Roll Tape Adhesive Side Tension Wrap Roller Knurled Roller Wrap Roller Threading Needle Applying Roller One Way Tension Roller Applying Mechanism Spring Buffing Arm Cover Buffing Roller Orange Knife Guard Tape Cut Off Knife AccuGlide 3 Taping Head 2 2009 February ...

Page 94: ... 5 and tape threading la bel Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll 3 Attach the threading needle to the end of the roll Guide the threading needle around the wrap roller Position 1 then back around the one way tension roller Position 2 4 Continue pulling the threading needle down and guide it between t...

Page 95: ...igure 3 4 Place tape roll on tape drum to dispense tape with adhesive side forward Seat tape roll fully against back flange of drum Adhere tape lead end to threading needle as shown Figure 3 4 Tape Loading Threading Figure 3 5 Tape Loading Threading WARNING To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blade...

Page 96: ...ards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp WARNING Note Check the blade position to insure proper clearance between blade and guard by slowly pivoting the blade guard back WARNING To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are e...

Page 97: ... environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can cause the dirt to be blown inside the components onto sliding surfaces Dirt in these areas can cause serious equipment damage Never wash down or subject taping heads to conditions causing moisture cond...

Page 98: ...r the tape width on the center line of the taping head and therefore box center seam Figure 5 2 1 Loosen the locking hex nut behind tape drum bracket on tape drum shaft Use an adjustable wrench or 25mm open end wrench 2 Turn tape drum shaft in or out to center the tape web use 5mm hex wrench 3 Tighten locking hex nut to secure the adjustment No other components require adjustment for tape web alig...

Page 99: ...r small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn the adjusting nut with the socket wrench provided until a force of approximately 0 5 kg to 0 9 kg 1 to 2 lbs is required to turn the roller by pulling on the spring scale One Way Tension Roller Figure 5 5 The one way tension roller is factory set When replacing this assembl...

Page 100: ...it closer to the box top or bottom surface will increase the leading leg length Changing Tape Leg Length from 70 to 50mm 2 3 4 to 2 Inches Figure 5 7 Note When changing tape leg length both upper and lower heads must be adjusted to apply the same leg lengths Figure 5 6 Leading Tape Leg Length Figure 5 7 Changing Tape Leg Length WARNING To reduce the risk associated with shear pinch and entanglemen...

Page 101: ...ld up between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the center line of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tension roller Clean and adjust the blade M...

Page 102: ...ler is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems Re thread the tape Move spring hook to next tighter...

Page 103: ...Number Description 1 10921 2 78 8017 9173 8 Blade 65mm 2 56 Inch 2 10921 12 78 8052 6602 6 Spring Cutter 4 10924 22 78 8076 4500 3 Stud Mounting 1 10920 10 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will require replacement und...

Page 104: ...r and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service Information for replacement parts ordering ...

Page 105: ...blies AccuGlide 3 Upper and Lower Taping Heads 2 Inch Figure 10919 Upper Figure 10920 Lower Figure 10921 Figure 10922 Figure 10923 Figure 10925 Upper Figure 10924 Lower Figure 10401 AccuGlide 3 Taping Head 2 2009 February ...

Page 106: ...27 28 1 20 21 29 29 13 13 9 13 19 17 18 17 16 15 11 12 8 27 26 2 4 3 25 24 5 13 23 7 23 10 22 Figure 10925 Upper Head AccuGlide 3 Taping Head 2 2009 February ...

Page 107: ... 5829 5 Screw Hex Hd M6 x 12 10925 15 78 8100 1009 6 Washer Special 10925 16 78 8052 6565 5 Roller Top Tension 10925 17 26 1004 5510 9 Washer Plain M10 10925 18 78 8052 6567 1 Spring Compression 10925 19 78 8017 9077 1 Nut Self Locking M10 x 1 10925 20 78 8052 6569 7 Roller Wrap 10925 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10925 22 78 8076 4500 3 Stud Mounting 10925 23 78 8076 524...

Page 108: ...2 1 5 4 6 16 15 12 13 12 11 10 4 7 3 16 8 17 9 9 8 17 24 AccuGlide 3 Taping Head 2 2009 February Figure 10922 Upper and Lower Heads ...

Page 109: ...oller Wrap 10922 7 78 8052 6580 4 Spacer 10922 8 78 8017 9082 1 Bearing Special 30 mm 10922 9 78 8017 9106 8 Screw Bearing Shoulder 10922 10 78 8052 6575 4 Shaft Roller 10922 11 78 8017 9074 8 Washer Nylon 15 mm 10922 12 26 1004 5510 9 Washer Friction 10922 13 78 8052 6567 1 Spring Compression 10922 14 78 8137 1438 9 Assembly Applying Roller 10922 15 26 1003 5829 5 Screw Hex Hd M6 x 12 10922 16 78...

Page 110: ...8 9 6 4 3 7 7 7 7 7 7 1 2 5 26 Figure 10919 Upper Head AccuGlide 3 Taping Head 2 2009 February ...

Page 111: ...ing Arm Sub Assembly 10919 3 78 8052 6575 4 Shaft Roller 10919 4 78 8137 1398 5 Roller Buffing Assembly 10919 5 78 8070 1220 4 Spacer Spring 10919 6 78 8052 6580 4 Spacer 10919 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10919 8 78 8137 3311 6 Spring Upper 100 fpm 10919 9 78 8070 1244 4 Holder Spring AccuGlide 3 Taping Head 2 2009 February ...

Page 112: ...1 5 4 9 9 4 5 3 8 7 7 28 Figure 10923 Upper and Lower Heads AccuGlide 3 Taping Head 2 2009 February 6 6 ...

Page 113: ...Bearing Special 30 mm 10923 5 78 8017 9106 8 Screw Bearing Shoulder 10923 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10923 7 78 8137 3305 8 Spacer Applying Pivot 10923 8 78 8137 3306 6 Shaft Pivot Applying 10923 9 78 8137 6151 6 Washer Flat 6 5 ID x 15 OD x 0 5 Thk Figure 10923 2 Upper and Lower Heads AccuGlide 3 Taping Head 2 2009 February ...

Page 114: ...10 9 11 16 12 5 15 2 13 11 9 10 4 14 15 8 14 13 16 18 17 7 7 3 1 30 Figure 10921 Upper and Lower Heads AccuGlide 3 Taping Head 2 2009 February ...

Page 115: ... Flat Hd Soc Dr M4 x 10 10921 8 78 8017 9135 7 Shaft Spacer 10921 9 78 8052 6600 0 Spacer 10921 10 78 8070 1269 1 Bumper 10921 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10921 12 78 8052 6602 6 Spring Cutter 10921 13 78 8017 9132 4 Pivot Cutter Lever 10921 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10921 15 78 8137 3308 2 Slide Extension 10921 16 26 1008 6574 5 Screw Flat Hd Phil Dr M4 x 10 1...

Page 116: ...32 Figure 10401 Upper and Lower Heads AccuGlide 3 Taping Head 2 2009 February 4 14 11 15 10 9 8 4 2 7 16 5 6 7 7 14 3 1 13 13 12 13 13 ...

Page 117: ... 6 78 8098 8817 1 Leaf Spring 10401 7 26 1002 5753 9 Screw Self Tapping 10401 8 78 8060 8172 1 Washer Friction 10401 9 78 8052 6271 0 Washer Tape Drum 10401 10 78 8100 1048 4 Spring Core Holder 10401 11 78 8017 9077 1 Nut Self Locking M10 x 1 10401 12 78 8100 1046 8 Spacer Bracket 10401 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10401 14 78 8098 8814 8 Tape Drum Assembly 2 Inch Head 10401 15 26 1004 5...

Page 118: ...27 28 1 20 21 29 29 13 13 9 13 19 17 18 17 16 15 11 12 27 26 2 4 3 25 24 5 13 23 7 23 10 8 Figure 10924 Lower Head 34 AccuGlide 3 Taping Head 2 2009 February ...

Page 119: ... 5829 5 Screw Hex Hd M6 x 12 10924 15 78 8100 1009 6 Washer Special 10924 16 78 8052 6606 7 Roller Tension Bottom 10924 17 26 1004 5510 9 Washer Plain M10 10924 18 78 8052 6567 1 Spring Compression 10924 19 78 8017 9077 1 Nut Self Locking M10 x 1 10924 20 78 8052 6569 7 Roller Wrap 10924 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10924 22 78 8076 4500 3 Stud Mounting 10924 23 78 8076 ...

Page 120: ...10 8 5 4 3 9 9 9 9 9 9 1 2 7 11 36 Figure 10920 Lower Head AccuGlide 3 Taping Head 2 2009 February 9 ...

Page 121: ...ub Assembly 10920 2 78 8137 3301 7 Buffing Arm Sub Assembly 10920 3 78 8052 6575 4 Shaft Roller 10920 4 78 8137 1398 5 Roller Buffing Assembly 10920 5 78 8070 1220 4 Spacer Spring 10920 6 78 8052 6580 4 Spacer 10920 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10920 8 78 8137 3312 4 Spring Lower 100 fpm 10920 9 78 8070 1244 4 Holder Spring ...

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