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MX-13000 User Manual

Model MX-13000

User Manual

Rev. 070119

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Summary of Contents for MX-13000

Page 1: ...MX 13000 User Manual Model MX 13000 User Manual Rev 070119 ...

Page 2: ...pyright Any of the contents should not be copied re printed or translated by other languages without PAITEC USA approval Notice Caution Physical injury and serious mechanical damage will occur when disregarding this information Important This information is contained with useful information and guidance Reference This information guides the chapter which detailed contents ...

Page 3: ...fying Parts 2 2 Caution for Installation Chapter 3 Preparing for Operation 3 1 Paper Size 3 2 Loading the Forms 3 3 Fold Setting 3 4 Fine Adjustment of Folding Position 3 5 Conveyor Wheel Setup Chapter 4 Handling Errors 4 1 Error Message 4 2 Handling Paper Jams Chapter 5 Maintenance 5 1 Exchanging Friction Reverse Roller 5 2 Cleaning Rollers Chapter 6 Troubleshooting 6 1 No Power 6 2 Incorrect Fol...

Page 4: ...following parts are included in the box Main body Inline interface unit and guide Power cable Power infeed fan power adaptor User s manual and fix bracket Jam removal handle and spare handle tips Spare fuse 8A Tray guide 1 3 Removing Safety Tape and Styrofoam Location Please remove all safety tapes and Styrofoam before operation 2 1 1 Safety cover of feeding unit 2ea 4 2 Safety cover of upper cass...

Page 5: ...r Ready sign is displayed on the display panel If not please contact your local dealer for service 1 5 Power Fan Installation Please attach the power infeed fan at the rear cover like the picture above The power infeed fan allows smoother feeding of the forms 1 6 Tray Guide Installation Please install like the left picture by using en closed tray guide and two fixing screws Tray guide has to be re...

Page 6: ... pressing set up button for three seconds users can access into setup program mode 1 Inline select mode Users are able to use printer inline button in operation panel when inline mode is on 2 Inline LCT cover mode In the inline mode it able to recognize whether feeding unit safety cover is opened closed or ignore it so it is possible to set up for users environment This function is needed when pri...

Page 7: ...e Operating 2 1 Identifying Parts and Functions 6 1 2 5 3 4 1 Feeding Unit Safety Cover 2 Upper Fold Cassette Safety Cover 3 Large Capacity Tray 4 Lower Fold Cassette 5 Conveyor 6 Control Panel 7 Jam Removal Handle 8 Serial Number Label 8 7 ...

Page 8: ...g Knob 5 Infeed Roller 1 6 Tray Level Sensor 2 Lower Cassette 1 4 5 2 Upper Cassette 4 1 Lower Cassette 2 Stopper 3 Stopper Adjustment Knob 3 4 Folding Scale Label 5 Stopper Locking Knob 1 1 Upper Cassette Handle 2 Folding Scale Label 3 Stopper Adjustment Knob 4 Stopper Locking Knob 5 Fold Position Marker 5 2 3 ...

Page 9: ...veyor Power Socket 11 7 Manual Feed Button 8 Fuse Socket 9 Lower Press Roller Cover 5 10 Upper Press Roller Cover 11 Jam Removal Holes 7 9 8 6 Conveyor optional 1 2 3 1 Conveyor Wheel 2 Conveyor 3 Conveyor Side Guide 4 4 Guide Wire 5 Tray 6 Speed Controller 5 6 Inline interface Guide optional 1 Guide Clip 1 Guide Clip Installed Interface Unit ...

Page 10: ...MX 13000 User Manual 9 Name and Function of Each Button ...

Page 11: ... stored after rebooting the machine 6 Thickness Sensor Button Thickness sensor function allows you to prevent any serious paper jams caused by double feeding or multiple sheet feeding Press the thickness sensor button and one form will feed The form stops and is scanned by the thickness sensor After the reading is completed the form then processes through The LED light will remain on and your desi...

Page 12: ...Manual Feed Button Allows the processing of single damaged forms Press the manual feed button on the control panel Place the folded form at the entrance of the exit press rollers on the conveyor Then press the second manual button red button located at the front cover Important Please do not release the manual feed button on the control panel until the job is completed In case you release the manu...

Page 13: ...ize may result in paper jam or machine damage Important Please check whether any forms are stapled Staples will seriously damage the machine 3 2 Loading the Forms 1 Before loading the forms onto the machine please make sure all forms are aligned and fanned Please refer to the images below Good Bad If the conditions of the forms are not flat as the picture above Bad place appropriate quantity of fo...

Page 14: ...per guides 6 Once loading is complete please close the safety cover The feed tray will go up Caution Poor quality forms may cause frequent paper jams Make sure the paper guides are not set narrower or wider than the width of the paper Reference When the forms are fed into the machine all forms go to the upper cassette and then to the lower cassette Please refer to the images below to understand mo...

Page 15: ...topper so the surface of the rubber is lined up at 93mm 3 Lock the stopper by holding the stopper adjustment knob and turning the stopper locking knob clockwise 2 Upper Cassette Fold Setting 93mm 1 Unlock the fold position of the upper cassette by turning the stopper locking knob counter clockwise 2 Adjust the stopper so the red marker is lined up at 93mm 3 Lock the stopper by holding the stopper ...

Page 16: ...Please read the following information carefully to fully understand the folding mechanism of MX 13000 1 The folding unit is composed of rollers cassettes and stoppers 2 The form enters in between the two front fold rollers 3 The form hits the upper cassette stopper and buckles in the middle Then the folded portion enters in between the middle two rollers ...

Page 17: ... Manual 16 4 The form hits the lower cassette stopper and forms a buckle The folded form then enters in between the two outer rollers 5 The folded form then exits the fold rollers and then are sent to the press unit ...

Page 18: ...d Direction 1 When setting a Z Fold please read the following steps 1 Measure the length from line 1 to line 2 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the length from line 2 to line 3 of the form as indicated in the image above That measurement is the fold setting for the second lower cassette fold ...

Page 19: ...When setting a V or a Single Fold please read the following steps 1 Measure the length from line 1 to line 2 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Make sure the V fold guide is placed at the entrance of the lower cassette ...

Page 20: ...e read the following steps 1 Measure the length from line 1 to line 3 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the length from line 3 to line 2 of the form as indicated in the image above That measurement is the fold setting for the second lower cassette fold ...

Page 21: ...ease read the following steps 1 Measure the length from line 1 to line 3 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the length from line 3 to line 2 of the form as indicated in the image above That measurement is the fold setting for the second lower cassette fold ...

Page 22: ...lease read the following steps 1 Measure the length from line 1 to line 4 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the length from line 4 to line 2 of the form as indicated in the image above That measurement is the fold setting for the second lower cassette fold ...

Page 23: ...folding is slightly off from the desired position please check the following possible causes a Incorrect fold setting b Machine clearance c Incorrect position of fold cassettes d The FRR or the fold rollers are worn out 3 5 Conveyor Wheel Setup The conveyor wheel can be adjusted to accommodate different forms with different lengths Please refer to the following pictures to correctly set the wheels...

Page 24: ...Right cover open Left cover open When a form does not reach the infeed sensor after infeed When a form is jammed at the infeed sensor When a form is jammed at the folding unit When a form is jammed at the press unit When the stacker is full and the last form is detected by the exit sensor When the paper thickness cannot detect the thickness of the form being scanned by the thickness sensor When th...

Page 25: ...y to remove the jam by using the jam free button 2 If the jam is not cleared by using the jam free button please use the jam removal handle to manually remove the jam When removing the jam turn the press rollers by inserting the jam removal handle and turn it clockwise like the picture Caution 1 Turn off the power 2 Never operate the machine with the jam removal handle set up Caution If the jammed...

Page 26: ...e roller There is no certain life cycle for these rollers since it may vary depending on different environment forms and etc Read the following instructions on how to replace these rollers Feed roller Separate roller Below feed roller Pick up roller 1 Remove the snap ring white clip 2 Replace the roller and place back the snap ring 3 Follow step 1 2 for the rest of the rollers ...

Page 27: ... contamination or toner residues on the surface of the fold rollers Caution Please do not use any other substance when cleaning the surface of the fold rollers as it may damage the rubber 3 Cleaning press rollers A professional s aid is necessary to clean press rollers Try to clean it by an engineer s help if possible If you are going to do it by yourself please remove unplug the power Remove conv...

Page 28: ...n is correct 6 3 Power On but No Start 1 Check if the left safety cover is opened 2 Check if the right safety cover is opened 3 Check if the lower cassette is pushed all the way in 4 Check for any paper jams 6 4 Frequent Double or Multiple Sheet Feeding 1 Exchange all three rollers all at once They are probably worn out 2 Check whether the adhesive paper is too thick or strong 3 Check whether the ...

Page 29: ...ke the picture Please attach the lower bracket like the picture 4 5 6 Place the conveyor on to the shaft like the picture Please tighten the two screws to fix the conveyor to the main body Please attach the wheels on to the holder like the picture 7 8 The conveyor wheel can be adjusted to accommodate different forms with different lengths Please refer to the following pictures to correctly set the...

Page 30: ... 29 This page intentionally left blank Headquarters Factory 15951 SW 41st Street Suite 400 Davie FL 33331 E mail paitec paitec com Website www paitec com ...

Page 31: ...Fold 2nd Fold Z Fold Type Fold Settings To Identify Fold Position Number and Feed Direction ES5000 IM4000 IM9500 ES2000 ES8000 MX9000 MX13000 Fold Feed Direction Fold Feed Direction GLUE G G L L U U E E Envelope Face EF Fold Feed Direction Fold Feed Direction GLUE G G L L U U E E Fold Feed Direction Fold Feed Direction GLUE G G L L U U E E EF Envelope Face GLUE Indicated settings are for the stand...

Page 32: ...le Parallel 1 2 1 4 FoldPlates 1st Fold 2ndFold Minimum 80 mm 3 15 in 70 mm 2 75 in Maximum 255 mm 10 in 155 mm 6 1 in Folding Diagram In feed direction Z Fold Out feed ES2000 ES8000 MX9000 MX13000 In feed direction C Fold Out feed In feed direction V Fold Out feed Insert Folder Guide ...

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