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3D Systems PostCure 1050 User Manual Download Page 48

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3D Systems, Inc.

45

p/n 40-D177, Rev. A

Summary of Contents for PostCure 1050

Page 1: ...User Guide Release Date 1 6 2023 Original Instructions ...

Page 2: ...IONS AND REQUIREMENTS 13 5 POSTCURE 1050 SYSTEM SETUP 14 5 1 Power on PostCure 1050 14 5 2 PostCure 1050 3D Connect 14 6 POSTCURE 1050 OPERATION 15 6 1 PostCure 1050 User Interface 15 6 1 1 PostCure 1050 Status 16 6 1 2 PostCure 1050 Materials 16 6 1 3 PostCure 1050 Settings 28 6 2 PostCure 1050 Cure a Printed Part 36 6 2 1 Drying Parts Inside PostCure 1050 44 6 2 2 PostCure 1050 Cure an SLA Print...

Page 3: ...8 8 1 PostCure 1050 Hardware Issues 58 8 2 PostCure 1050 Network Issues 60 8 3 PostCure 1050 Firmware Issues 61 9 POSTCURE 1050 SERVICE AND SUPPORT 62 10 POSTCURE 1050 EC DECLARATION OF CONFORMITY 63 3D Systems Inc ii p n 40 D177 Rev A ...

Page 4: ...the Licensed User to provide 3D Systems with current information as to its name and address The Licensed User also undertakes to notify 3D Systems promptly in the event that it considers any of the data contained in this document to be incomplete or erroneous in any respect in connection with the Licensed User s particular or general use FCC Notice United States This equipment has been tested and ...

Page 5: ...based on the amount and type of training the user has received The two levels of users operators and certified service personnel are described below Operator Operators are trained to operate the system and perform all the necessary tasks to build a part and perform basic preventative maintenance as outlined in this manual Certified Service Personnel Certified service personnel are those who have c...

Page 6: ...Note A note signifies important information but not information of a critical content CAUTION Possible hazardous optical radiation emitted from the product Do not stare at operating lamp May be harmful to the eyes Alarms and Warnings If you encounter a fault or error make sure to resolve before resuming operation 2 1 PostCure 1050 Safety Switches There are four safety switches on the curing system...

Page 7: ...roducts must be disposed of in accordance with all applicable government regulations WEEE Warning Europe Only This product is designated for separate collection at an appropriate collection point Do not dispose of as household waste For more information contact your reseller or local authorities in charge of waste management 2 4 PostCure 1050 Electrical Safety The PostCure 1050 was designed to min...

Page 8: ... contact Should material come in contact with skin wash thoroughly with soap and COLD water and immediately remove contaminated clothing and shoes If skin is irritated get medical attention Dry clean contaminated clothing Discard contaminated shoes and leather products Eye Contact High vapor concentration may cause irritation Safety goggles should be worn to prevent accidental splashes of material...

Page 9: ...rson s mouth and have him her drink plenty of water Ingestion If a person ingests material get medical attention immediately Immediately rinse the person s mouth and have him her drink plenty of water 2 7 PostCure 1050 Safety Notice CAUTION Use of controls or adjustments or performance of procedures other than those contained in the operation maintenance or any other manual provided with this mach...

Page 10: ...on symbols 1 2 UV Radiation UV Radiation Hazard Wear proper eye and skin protection 1 3 Electrical Warning Possible electrical hazard on or behind panel with sticker 1 4 Hot Surface Warning Hot surface in vicinity of sticker when machine is operating 1 3D Systems Inc 7 p n 40 D177 Rev A ...

Page 11: ...From left to right PostCure 1050 front back 3D Systems Inc 8 p n 40 D177 Rev A ...

Page 12: ... x 800 x 625 mm 3 1 PostCure 1050 Components Front A Viewing Windows UV protected window through which you can observe your curing parts B Touch Screen Use this to control all machine processes C Start Stop Button This button is used to automatically start and stop cure jobs There is an LED indicator that will be either green or red depending on the machine s current status 3D Systems Inc 9 p n 40...

Page 13: ...ring steps C Standby Switch Ethernet The standby switch does not cut all power to the machine but puts it in a standby mode When doing any maintenance this switch must be in the off position and the machine must be unplugged The ethernet port is for connection to 3D Connect and for Service technicians D Power Cable Cable for 30A plug Right 3D Systems Inc 10 p n 40 D177 Rev A ...

Page 14: ...r doors C Chamber Interior Where the printed parts cure The walls ceiling and floor have sets of LED curing lights There are also holes where heat enters during thermal curing D Glass Plate The printed part s rest on this plate which offsets the part s from the bottom LEDs Optional Glass Shelf If you have purchased the optional glass shelf you can install it in the position below Please follow the...

Page 15: ...Chamber Fans The curing chamber has four fans to circulate air inside the chamber to ensure optimal temperature uniformity 3D Systems Inc 12 p n 40 D177 Rev A ...

Page 16: ... x 68 9 x 69 3 in 121 3 x 127 x 176 cm 47 8 x 50 x 69 3 in Total curing volume xyz 1050 x 800 x 625 mm 41 3 x 31 5 x 24 6 in Lamp Wavelength Range 350 450 nm Electrical Requirements 200 230 VAC 50 60Hz Single Phase 30A NA 32A EU requires a dedicated circuit for L6 30 connector Network Ready Built in Ethernet only used for 3D Systems 3D Connect service 3D Systems Inc 13 p n 40 D177 Rev A ...

Page 17: ... up Follow the power on instructions seen in the Facility Requirements Guide 5 2 PostCure 1050 3D Connect This machine is 3D Connect capable For more information on 3D Connect architecture security and requirements please see the following link https www 3dsystems com software 3d connect 3D Systems Inc 14 p n 40 D177 Rev A ...

Page 18: ...ofiber cloth 3 Do not attempt to remove the touch screen or its mount from the machine 4 If the touch screen becomes damaged to the point of not functioning properly cease printing and contact 3D Systems Service 5 If resin does get on the screen clean immediately with isopropyl alcohol IPA and a nonabrasive cloth The Start Stop button below the GUI has many functions 1 If the machine is in a Ready...

Page 19: ...ransitioning to an Aborted state Complete Curing cycle has finished Drying Currently drying parts Updating Completing a firmware upgrade Starting Powering on Service Completing a Service Calibration E Current Recipe The machine can store material curing instructions or recipes See the Materials section for more information F Total Time Total time of the most recent curing cycle G Curing Status Bar...

Page 20: ...elect to see a list of recipes you have marked as your favorite E Custom Recipes Select to see material recipes you have customized F Cure Job History Select to see your curing history G Recipe Import Export Select to import export recipes via USB H Expand Material Shows more recipe information 6 1 2 1 PostCure 1050 Material Details Tap a recipe name on the Materials screen to access its details 3...

Page 21: ...pe F Cooling Time Cooling time for the recipe G Max Curing Temperature The maximum temperature the curing oven will reach with the recipe H Archive Marks this recipe as one you do not normally use See this section for more information I Customize Opens recipe parameters that can be changed and saved as a different recipe version J Start Select to begin a curing cycle with this recipe 3D Systems In...

Page 22: ... 1050 Customize Material Recipe To access this screen tap the Customize button on the Material Details page You can also tap the icon and select an existing custom recipe to edit it 3D Systems Inc 19 p n 40 D177 Rev A ...

Page 23: ...to adjust G LED adjustment percentage Change this number to affect the percentage of LED power to be used in curing cycle Select to adjust H Delete Select to delete the recipe There will be a popup to confirm your deletion I Save Select to save the current iteration of the recipe J Start Select to begin a curing cycle with the recipe When you press Start on the screen above you will then see the C...

Page 24: ...and curing performance are consistent for curing a few small parts or a chamber full of parts the LED output is adjusted to compensate for the absorbed light for the specific material in the recipe See Cure a Printed Part for sample part loads If the recipe is not a custom recipe the screen will look like the one below You will not be able to delete it but you can archive it so that it does not sh...

Page 25: ...2 On the Material screen tap the cog to bring up a screen that lets you control whether the archived recipes show up in the recipe list 3D Systems Inc 22 p n 40 D177 Rev A ...

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Page 27: ...6 1 2 3 PostCure 1050 Cure Job History To navigate to the Cure Job History screen tap the icon and tap on a previous curing job to see its full history 3D Systems Inc 24 p n 40 D177 Rev A ...

Page 28: ... the curing job 6 1 2 4 PostCure 1050 Special Recipes There are special recipes that are not tied to a specific material On the landing screen you can select the recipe or a customization of it When you click on a recipe you can archive customize and start curing with the recipe as with any material recipe 3D Systems Inc 25 p n 40 D177 Rev A ...

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Page 31: ... There you can view a record of errors that have occurred F Maintenance Opens the maintenance screen There you can load system updates and export logs to usb G About UI Opens the About UI screen This is a read only screen with information about the touch screen firmware H Language Select your language from a limited list I Date and Time Shows date time see below J Set Clock Toggle automatic date t...

Page 32: ...art of the IP address belongs to the machine vs the network D Gateway Address of the device that lets the PostCure 1050 communicate with other networks E DNS server Finds the correct IP address for domain names to connect to them F Reset Erases all current network settings G Apply Saves changes 6 1 3 2 PostCure 1050 Usage This screen displays different information about machine usage 3D Systems In...

Page 33: ...f total curing time at different wavelengths C FIG4 Jobs The total amount of curing jobs run for Figure 4 parts D SLA Jobs The total amount of curing jobs run for SLA parts 6 1 3 3 PostCure 1050 Fault Log View this screen to view past machine errors 3D Systems Inc 30 p n 40 D177 Rev A ...

Page 34: ... the error B Time of the error C Error code D Error description 6 1 3 4 PostCure 1050 Set Clock Use this screen to either automatically or manually set date time and time zone 3D Systems Inc 31 p n 40 D177 Rev A ...

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Page 36: ...6 1 3 5 PostCure 1050 Maintenance Visit this screen to perform various machine maintenance 3D Systems Inc 33 p n 40 D177 Rev A ...

Page 37: ...ne logs C Manage LED bars Use this if you need to change an LED bar and to create a maintenance record for changing it see below Manage LED Bars This screen allows you to test individual light bars to determine if they are operational If a light bar is determined to be faulty follow the steps for replacing a light bar 3D Systems Inc 34 p n 40 D177 Rev A ...

Page 38: ...1 Tap a button corresponding to the light bar you wish to test see the Light Bar Chart for reference Then tap TEST 3D Systems Inc 35 p n 40 D177 Rev A ...

Page 39: ...CURED GREEN PARTS 1 Place green parts on the base glass shelf and on the optional middle glass shelf if installed Spread out parts from each other to ensure good air flow around parts and to minimize shadowing from one part to another part Place green parts on the base glass shelf and on the optional middle glass shelf if installed Spread out parts from each other to ensure good air flow around pa...

Page 40: ...1 Close the machine doors On the touch screen go to Materials and choose between SLA materials Figure 4 materials or Special recipes 3D Systems Inc 37 p n 40 D177 Rev A ...

Page 41: ...1 Tap the material type You will see a standard recipe for each material Many materials also have a low distortion recipe 3D Systems Inc 38 p n 40 D177 Rev A ...

Page 42: ...1 On the next screen you will see a summary of the selected recipe 3D Systems Inc 39 p n 40 D177 Rev A ...

Page 43: ...ill ensure that the machine uses the appropriate light levels depending on the number and sizes of parts c Tap Start to begin the curing cycle d Below are some examples of part loads to assist in making your choice Step 6 is below that Sample Part Loads WARNING THE GLASS PLATE IS RATED FOR NO MORE THAN 113 4 KG 250 LBS PLACING MORE WEIGHT THAN THIS LIMIT RISKS GLASS PLATE BREAKAGE AND PERSONNEL IN...

Page 44: ...t After a few seconds the health check will complete the LED lights will turn on and the curing will begin c There are a few special recipes where the LED lights repeatedly turn on for a few seconds and turn off for a few seconds This is normal and is part of the optimized recipe for a few materials 1 Once curing completes the cooling cycle will begin This will ensure that the temperature profile ...

Page 45: ...ndard Accura ABS Black Standard Accura Composite PIV Standard Accura Bluestone Standard Accura HPC Standard Accura PEAK Standard Accura Xtreme White 200 Standard Accura Xtreme Standard Fig 4 General Heated Cure Standard Hi Temp 300 AMB Standard Rigid White Standard Rigid Gray Standard Flex BLK 20 Standard Rubber BLK 10 Standard Rubber 65A BLK Standard Tough BLK 20 Standard Eggshell Amb 10 Standard...

Page 46: ...ng much taller parts a target of 5 9 inches between parts often works well Parts that are both tall and wide may require additional spacing between parts Curing Parts on the Build Plate Print Platform Some customer workflows require parts to be post cured while still attached to the build plate print platform This can be accomplished simply by placing the cleaned and surface dry build plate and pa...

Page 47: ...050 with surfaces wet with IPA or any other flammable solvent Blow off wet surfaces with compressed air to remove all liquid from part surfaces The Drying step inside the machine provides an automated and consistent process for removing IPA or other evaporative solvent that has penetrated into the resin structure during cleaning If this residual solvent is not allowed to dry out of the resin struc...

Page 48: ...1 Download the firmware update from the Software Downloads page and transfer the file to your USB drive 2 Tap Settings at the bottom of the screen 3D Systems Inc 45 p n 40 D177 Rev A ...

Page 49: ...3 Tap the wrench icon 4 Insert your USB drive into the port on the right side of the machine 3D Systems Inc 46 p n 40 D177 Rev A ...

Page 50: ...5 Tap Load system update from USB 6 Tap the firmware file that shows up on the screen 3D Systems Inc 47 p n 40 D177 Rev A ...

Page 51: ...n Resin Spills Please see the section Cleaning the PostCure 1050 6 5 PostCure 1050 Power Off Machine To power off the machine 1 Flip the standby switch to Standby mode and wait three seconds You can leave the machine in this state on nights and weekends under normal circumstances 3D Systems Inc 48 p n 40 D177 Rev A ...

Page 52: ...lug the power cord from your 30A connection This will completely cut power to the machine and can be done if the machine will be shut down for a significant amount of time 3D Systems Inc 49 p n 40 D177 Rev A ...

Page 53: ...te __________________________________________________________________ _______ _____________________________ 7 1 Cleaning the PostCure 1050 Frequency for Glass Plate and Glass Shelf Daily Rest of Machine Every 3 months Note For the following cleaning steps ensure that all surfaces are completely dry before resuming operation of the PostCure 1050 CAUTION When cleaning the machine wear proper PPE suc...

Page 54: ...dows with IPA as it may damage the UV protective material 4 To clean the INNER surface of the viewing windows use IPA and a dry lint free wipe 5 To clean the GUI clean with a dry lint free wipe to remove dust If there is resin on the screen lightly dampen the wipe with IPA 3D Systems Inc 51 p n 40 D177 Rev A ...

Page 55: ... a lint free cloth dampened with IPA or citrus cleaner CAUTION Do not pour or spray IPA or citrus cleaner on surfaces Rather spray any liquid on your cleaning cloths directly and then clean surfaces with it 3D Systems Inc 52 p n 40 D177 Rev A ...

Page 56: ...leaned well and blown surface dry of cleaning solvent prior to placing parts on the glass plate Good part cleaning practices are important and significantly reduce glass cleaning effort Inspect parts as they are placed on the glass to ensure no liquid resin or solvent drips exist 7 2 PostCure 1050 Remove Replace LED Bars Refer to the diagram below to determine which LED bar must be replaced as the...

Page 57: ...ou have put the machine in Standby mode and unplugged it before performing this procedure 1 Ensure that the power switch on the back of the machine is in the standby position and that the machine is unplugged 3D Systems Inc 54 p n 40 D177 Rev A ...

Page 58: ...the old LED bar by unplugging it from the machine side LED power cable CAUTION The connector is fragile Take care not to stress the cable as you remove the light bar 4 Slide the LED bracket out and remove the LED bar from the bracket 5 Install the new LED in the bracket and plug the new LED into the LED power cable 3D Systems Inc 55 p n 40 D177 Rev A ...

Page 59: ...to so CAUTION Ensure that you have received the replacement cooling fan from 3D Systems as it is the only cooling fan that has been tested to work in the machine CAUTION Ensure that you have removed the glass plate to prevent breakage before performing this procedure There are four cooling fans in the curing chamber one on each upper corner They each have a plug in power cable The upper right fan ...

Page 60: ...e if applicable Then remove the fan Note In the photo at the right the thermistor cable is on the left while the power cable is on the right 3 With the new fan plug in the fan power cable and thermistor cable if applicable 4 Reinstall the fan bracket using the two screws removed earlier and your T20 driver 3D Systems Inc 57 p n 40 D177 Rev A ...

Page 61: ...results it is recommended to use the correct material recipe and customize the material recipe by adjusting the cure time light intensity or cure temperature to achieve custom curing results If parts are not fully cured it is recommended to add additional curing time to the curing recipe before adjusting other parameters 1 If the curing time used was greater than the curing time recommended for th...

Page 62: ...ing processes in mind HW3 Power light is on but touch screen is not 1 Flip the standby switch to Standby Unplug the machine Wait 30 seconds plug it back in and flip the standby switch to on 2 If item 1 does not resolve the issue contact 3D Systems Service HW4 Machine will not power on 1 Check the I O switch on the back of the machine and ensure it is in the I position This must be true for the fro...

Page 63: ...oven way to reduce warp If supports are sufficiently thick and short they can hold the part during post curing and ensure warp is minimized However parts will not fully cure in the shadow of supports or on the bottom of parts To fully cure parts parts must be removed from the build plate supports must be removed and the part must be post cured a second time at a reduced curing temperature This met...

Page 64: ...able is bad Use the cable on another device such as a computer to test it 8 3 PostCure 1050 Firmware Issues This page describes troubleshooting firmware issues with the PostCure 1050 that will not show an error on the touch screen ISSUE DESCRIPTION CUSTOMER TROUBLESHOOTING STEPS FI1 GUI out of sync lagging 1 Flip the standby switch to Standby Unplug the machine Wait 30 seconds plug it back in and ...

Page 65: ...ose steps are apparent to you When the problem occurred for example when you started a curing cycle Relevant pictures videos Customer Support Hotline Please contact your Customer Support Hotline at one of the following numbers US and Canada 888 598 1438 UK and EMEA 44 1442 279883 International 1 803 326 3930 General Printer service procedures must be performed only by a 3D Systems certified servic...

Page 66: ...10 POSTCURE 1050 EC DECLARATION OF CONFORMITY 3D Systems Inc 63 p n 40 D177 Rev A ...

Page 67: ...ns subject to change without notice 3D Systems the 3D Systems logo and Figure 4 are registered trademarks of 3D Systems Inc 3D Systems Inc 333 Three D Systems Circle Rock Hill SC 29730 www 3dsystems co m Rev A P N 40 D177 3D Systems Inc 64 p n 40 D177 Rev A ...

Page 68: ... 3dsystems com Register Statement 2023 by 3D Systems Inc All rights reserved Specifications subject to change without notice 3D Systems and the 3D Systems logo are registered trademarks of 3D Systems Inc Copyright 3D Systems Inc All rights reserved p n 40 D177 Rev A ...

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