background image

To furnace

“air”

Compressed

air supply

0.6MPa

Pressure unit

in

out

5

Page

Compressed air connection

The smaller of the white boxes contains
the accessories needed for the com-
pressed air connection.

Use the two screws provided to connect
the pressure regulator 

vertically

to the

housing of the vacuum pump or secure it
elsewhere in the laboratory in the imme-
diate vicinity of the furnace.

Measure the distances from the com-
pressed air supply to the pressure 
regulator and from the pressure regulator
to the ceramic furnace. Split the blue
compressed air hose into two lengths of
hose accordingly. 

Use one part of the blue compressed air
hose to connect the output connector of
the pressure regulator (“OUT”) to the
back of the furnace. 

Secure the other part of the blue com-
pressed air hose to the input connector
of the pressure regulator (“IN”) and
connect the entire assembly to the com-
pressed air supply of your laboratory.

The pressure regulator has been pre-set to
an input pressure of 0.6 MPa (= 6.0 bar).

If additional equipment (sandblasting
units, pressure pots etc.) are connected
to the compressed air supply, ensure
that the pressure does not drop below
0.5 MPa (= 5.0 bar):

Air pressure 0.6 MPa in accordance
with ISO 8573.1:

Dust

Water

Oil

Class

1

4

1

0.

Introduction

appliances with high power requirements
(e.g. multiway connector at the desk), this
can result in the fuse being blown or
inconsistent processing results. Connect
the power cord to the power connector
on the reverse side of the ceramic furnace
and then connect this with a grounded
power outlet.

Switching on the furnace 

As soon as the oven is switched on the
lift will automatically lower to its maximum
open position.

In order to avoid any overheating and
resulting deformation of the aluminium
lift table, please immediately insert the
firing or pressing brick!!!

Electrical connection 

The ceramic furnace is supplied with a
230V or 240V AC 50/60Hz internal power
supply. You must connect the furnace to
the proper supply voltage. You cannot
switch the supply voltage on the furnace.
A power cord is supplied together with
the ceramic furnace. 

Under no circumstances should you use
any other power cable or any extension
cable. If this ceramic furnace is in a 
circuit with other furnaces or electrical 

Fuse holders
F1, F2, F3

Vacuum pump connector

Compressed air
connector 

0.6 MPa

Power supply for
vacuum pump

Power switch

Power connector

en

2

Содержание VARIO PRESS 300

Страница 1: ...innovative dental products www zubler de Operation Instructions 01 2014 Rev 1 USB VARIO PRESS 3 30 00 0 VARIO PRESS 3 30 00 0 e en 230 240...

Страница 2: ...Intentionaly blank...

Страница 3: ...Risks of crushing pinching Conflict Risk of electric shock Attention It is critical that the user completely read the operating manual prior to start up It contains important information on safety ope...

Страница 4: ...out the furnace and put it down in the desired location Note that the furnace is heavy and should always be lifted and transported by two persons Take the vacuum pump out of its box put it down near t...

Страница 5: ...r supply ensure that the pressure does not drop below 0 5 MPa 5 0 bar Air pressure 0 6 MPa in accordance with ISO 8573 1 Dust Water Oil Class 1 4 1 0 Introduction appliances with high power requiremen...

Страница 6: ...essure repeat the vacuum test when weather conditions have returned to normal Setup program Before you operate the ceramic furnace for the first time please run the Run pre heat dry program This enabl...

Страница 7: ...ring after a pressing process For firing porcelain use only the firing tray For pressing use only the pressing tray with the insert The insert must be correctly positioned in the pressing tray A furn...

Страница 8: ...the air vents as this may result in an electrical shock The lift of the furnace has an electri cal lift drive and has to be operated by the Open and Close Keys Do not open or close the lift manually...

Страница 9: ...on top of the unit Do not set the furnace or vacuum pump next to uninsulated heat sources e g Other furnaces or ovens Soldering in this furnace will considerably reduce the life of the thermocouple a...

Страница 10: ...at your amperage is sufficient to prevent burdening of any existing circuit Do not use an extension cord with the furnace Check with your utility provider for electrical codes which apply in your area...

Страница 11: ...detergent Wash work clothing separately Because this product and many similar products on the market today contain crystalline silica and ceramic fibers it is necessary under the statutes of Californ...

Страница 12: ...t your desired menu parameters using the dialer or the keys Confirm your selection with the green Enter key Display functions Enter Esc Up Down MAIN MENU 450 C VP 300 I Run Programs Edit Programs Setu...

Страница 13: ...que used it is always recommended to allocate a complete block to one brand or technique Use the dialer or keys to highlight the program you wish to run Touch the green Enter key to activate the prog...

Страница 14: ...h the first modifiable parameter To adjust use the dialer or buttons Now confirm the changes with the green Enter key to get to the next parameter The program sequence will be shown in its usual form...

Страница 15: ...p leave the page by pressing the red Esc key The first of two program index pages 0 19 will open Use the dialer or the keys to move the red cursor to the selected brand and confirm by pressing The gre...

Страница 16: ...green Enter key The first letter to be changed is high lighted in blue Select the desired letters or figure with the dialer or the keys and confirm by pressing the Right key The cursor will move one...

Страница 17: ...all dental ceramic materials perfectly Standard program a standard firing management in accordance with the guidelines for the dental ceramics available on the market Special program this firing progr...

Страница 18: ...inute in order to reach the final temperature Final temperature Temperature at which the ceramic is sintered Hold time Period for which the ceramic is maintained at the final temperature Temper Select...

Страница 19: ...lift moves in 10 increments into the firing chamber Heat rate Temperature increase per minute in order to reach the final temperature Final temperature Temperature at which the ceramic is sintered Ho...

Страница 20: ...re increase per minute in order to reach the final temperature 1 Final temperature 1 Temperature 1 at which the ceramic is sintered Hold time 1 Period for which the ceramic is maintained at the final...

Страница 21: ...eramic is pressed in the ring Hold time Period during which the ring is maintained at final temperature before pressing Extra press time Additional press time after there has been no movement at the e...

Страница 22: ...irst temperature increase entered as hours and minutes Temp 1 Temperature at the end of ramp up time 1 Hold time 1 Time for which the object is maintained at final temperature 1 entered as hours and m...

Страница 23: ...esszyklus beteiligten Werkstoffe ergibt sich eine Vorw rmkurve die sich von der klassischen Methode des Aufheizens einer Pressmuffel erheblich unterscheidet siehe Graphik Dabei wird die Muffel kurzzei...

Страница 24: ...brand page Select the brand to which the pro gram is to be moved using the dialer or the keys and press the green Enter key Select the place to which the program is to be moved using the dialer or th...

Страница 25: ...d page with the first 20 brands will appear on the display Move the red selection bar to the brand you wish to edit and confirm by pressing the green Enter key You can now enter a name in the cor resp...

Страница 26: ...the desired letter or number Use the yellow left or right buttons to move the cursor one position to the left or right Touch the green Enter key to store the programs on the USB flash drive When the t...

Страница 27: ...e 0 4 Basic Settings on page 6 1 3 5 Vacuum level In this section you can set the vacuum level for the programs Run a vacuum test to check for the allo wable vacuum level see 0 4 Basic Settings on pag...

Страница 28: ...you to keep the firing chamber closed when it is not being used Should you be prevented from closing the furnace yourself stand by is auto matically activated 30 minutes after a program has finished a...

Страница 29: ...sed air depends on the quality of the compressed air in your laboratory The filter element must be exchanged after 2 years at the latest even if high quality compressed air is being applied A dirty fi...

Страница 30: ...m x 430mm 765mm 26kg 240V 50Hz 60Hz 7A max incl pump 20 C 700 C 20 C 1200 C 120mm x 90mm 320 x 240 dots 500 3 0bar 4 5bar 360mm x 430mm 625mm 24kg 230V 50Hz 60Hz 7A max incl pump 20 C 700 C 20 C 1200...

Страница 31: ...ng System 200g w 12mm base Accessories P3 Vacuum pump Accessories P3 Vacuum pump VARIO PRESS 3 30 00 0 e 1x Power cord 1x Operating system CF card green 1x Ring tong 1x Firing tray 1x Pressing tray in...

Страница 32: ...9 0 731 14520 Fax 49 0 731 145213 Mail vp300 zubler de www zubler de If more help is needed We hope you will have many years of trouble free service from your furnace If you do have problems with the...

Страница 33: ...0 00 low 710mm 0 00 700 60 1050 20 00 0 00 10 00 low 710mm 0 00 700 60 980 20 00 0 00 12 00 low 710mm 0 00 700 60 1030 20 00 0 00 10 00 low 710mm 0 00 700 60 1075 20 00 0 00 10 00 low 710mm 0 00 700 6...

Страница 34: ...745 1 00 745 1 00 no 450 yes 3 00 3 00 450 0 30 45 715 1 00 715 1 00 yes Heat up 715 450 yes 3 00 3 00 450 0 30 45 710 1 00 710 1 00 yes Heat up 710 Opa paste 845 C Opa paste 950 C Margin 1 Margin 2...

Страница 35: ...760 450 no 3 00 450 0 30 55 780 1 00 780 1 00 no 450 yes 3 00 2 00 450 0 30 55 770 1 00 770 1 00 no Opaque 1 2 Margin 1 Margin 2 Dentin 1 Dentin 2 Stain Glaze firing Glaze with powder All firing prog...

Страница 36: ...450 0 30 45 740 1 00 740 0 00 no Liner Dentin 1 Dentin 2 Shade Stain Glaze firing Glaze with powder All firing programs are only recommendations of the ceramic producer and can be modified individuall...

Страница 37: ...0 yes Heat up 940 403 yes 4 00 4 00 450 0 30 60 940 1 00 940 0 00 yes Heat up 940 403 yes 4 00 4 00 450 0 30 60 930 1 00 930 0 00 yes Heat up 930 403 yes 4 00 4 00 450 0 30 60 860 1 00 860 0 00 yes He...

Страница 38: ...70 403 yes 3 00 3 00 450 0 30 60 725 1 00 725 0 00 yes Heat up 725 403 yes 3 00 3 00 450 0 30 60 725 1 00 725 0 00 yes Heat up 725 403 yes 3 00 3 00 450 0 30 60 725 1 00 725 0 00 yes Heat up 725 403 y...

Страница 39: ...ime min min ture C min C min ture 1 C min C min ture 2 C min ture C C Crystalliz HT LT Crystalliz MO Correction Regeneration bake All firing programs are only recommendations of the ceramic producer a...

Страница 40: ...500 yes 3 00 3 00 500 0 30 55 880 1 00 880 yes Heat up 880 500 yes 3 00 3 00 500 0 30 55 870 1 00 870 yes Heat up 870 500 no 0 00 500 0 30 80 880 2 00 880 no 500 yes 2 00 2 00 500 0 30 80 880 1 00 88...

Страница 41: ...50 0 30 55 925 0 30 925 0 00 no 650 yes 4 00 3 00 650 0 30 55 920 0 00 920 0 00 yes Heat up 920 Oxide Paste opaque Powder opaque Margin Final shoulder Final shoulder with glaze Dentin Natural glaze Ov...

Страница 42: ...vac Stains Correction Start Pre Pre Closing Soak Soak Heat Final Hold Temper Temper Opening Opening Vacuum Release Vacuum tempe dry drying time tempera time rate tempera time tempera time tempera time...

Страница 43: ...n 420 r p m From time to time check the vacuum efficiency of the mixing device The vacuum must always have maxi mum performance Insufficient vacuum can cause rings to crack or break 6 3 Preparation of...

Страница 44: ...n the burnout furnace accor ding to the manufacturer s instruc tions Check the temperatures on a regular basis and calibrate when necessary Pay attention to the correct position of the ring inside the...

Страница 45: ...e you have at your disposal the innovative Advanced Press programs for proces sing lithium disilicate If the VARIO PRESS 300 is used as a combination furnace or with an idle temperature below 700 C i...

Страница 46: ...l203 Rough divestment is carried out with polishing beads at 4 bar 58 psi pressure Fine divestment is carried out with polishing beads at 2 bar 29 psi pressure Observe the blasting direction and dista...

Страница 47: ...Intentionaly blank...

Страница 48: ...ubler de C press to metal is a registered Trademark of Zubler Ger tebau GmbH VARIO BALANCE Dosage device VARIO 200 Ceramic firing furnace FZ1 VARIOmaster Multi suction unit FZ VARIO Central suction sy...

Страница 49: ...49 Page Note Main menu 1...

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