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10

The motors consist of two parts:
a)   

Power  part – is used to draw the necessary torque to the valve and is composed of a single- or three-phase 
asynchronous electric motor, countershaft gear box, planet gear box with output shaft, device for manual control 
with a hand wheel and floating screw.

b)   

Control (electronic) part onsisting of DMS2 or DMS2 ED electronic system is used to control the actuator. The individual 
modules of both electronic systems and their functions are described in Chapter 

ELECTRONIC OUTFIT.

Operation of the position-limit is derived from rotation of the output shaft via special mechanisms. Operation of the 

torque-limit switches is derived from axial displacement of the 

“floating worm”

 of the manual control unit which is scanned 

and transferred to the control box.

The tripping torque can be adjusted within the range specified in the table 1. Torque switches may be blocked when 

actuator needs to produce a starting torque.

Showing position of the output shaft of the actuator can be either on site using mechanical indicators or display that 

can be installed in the actuator or remotely via an analog output signal and the corresponding indicator. Indicator is not 
included in the delivery.

8. ADJUSTMENT OF ELECTRIC ACTUATOR

Stop screws

The  stop  screws  are  used  to  limit  the  working  stroke  of  the  electric  actuator  to  a  required  value  in  compliance 

with and positions 

“Closed“

 or 

“Opened“

 of the piping fittings which do not have their own stops. The stop screws are 

located on the external side of the electric motor where the external protective terminal is also fitted. When viewing 
the stop screws, the right stop screw is intended for the position “Closed“ and the left one for the position 

“Opened“. 

Herewith, it is assumed that, when viewed in the direction to the local position indicator, the output shaft moves in the 
clockwise sense if it rotates in the direction to 

“Closed“.

 Adjustment of the stop screws is carried out in such a way 

that the stop screws are first released, the electric actuator with the piping fitting is moved to the position 

“Closed“

 and 

the particular stop screw is rotated until there is a perceptible increased resistance as the screw strikes against the 
contact plate of the output shaft of the electric actuator. The stop screw is secured by proper tightening of its safety nut. 
Then, the output shaft of the electric actuator is turned to the position 

“Opened“

 and the stop screw is adjusted for the 

position 

“Opened“

 in a similar way.

If a tight closure is required in the end position of the piping fitting and, hence, cutting-out of the electric actuator 

by means of the moment switches the cutting-out moment should be transferred to the piping fitting. In such case the 
particular stop screw is set so that the piping fitting is properly tight when the trips of the output shaft strike against the 
stop screw with cutting-out of the moment switch. Herein, the position and moment switches are connected in series. 
This can only be realized in the case when a tightly closed piping fitting is not required.

Clamp rings according to DIN 6799 are use to avoid removing of stop screws. These rings are removable only from 

the inside of explosion-proof closure and may in no case be removed.

ELECTRONIC OUTFIT

The actuator is controlled with the electronic system 

DMS2 or DMS2 ED. Both systems scan position of the output 

shaft  and  torque  of  the  electric  actuator  by  contact-free  magnetic  sensors.  Long  service  life  is  guaranteed  for  the 
contact-free sensors that do not get mechanically worn.

The sensor of the output shaft position is absolute and does not require any backup power supply in case supply 

voltage is disconnected during operation of the electric actuator. Both systems can be set and monitored by a computer 
with controlling program 

(set parameter can be backed up on a computer)

 or manually without a computer 

(for the 

electronics

  DMS2, 

parameters  can  be  manually  set  and  it  can  be  checked  without  computer  only  if  the  system  is 

equipped with a display and local control).

 They contain diagnostic functions – error messages on the display, memory 

of recent failures and number of occurrences of respective failures.

The  more  simple  system 

DMS2  ED  substitutes  the  electro-mechanical  board  and/or  provides  for  controlling  

the electric actuator by input analog signal as in the version Control.

The system 

DMS2 enables the electric actuator to be used for two-position and three-position regulation or to be 

connected to the industrial bus bar Profibus.

Содержание MODACT MOKPED 100 Ex

Страница 1: ...numbers 52 320 52 322 12 18 INSTALLATION AND OPERATING INSTRUCTIONS Electric single turn rotary actuators in non explosive version with constant velocity of changing over the output part IP 67 protec...

Страница 2: ...ZPA Pe ky a s is certified company in accordance with ISO 9001 as amended...

Страница 3: ...egory of appliance II 2GD The entire electric actuator is designed as explosion proof enclosure d with marking according to the performed certification as follows II 2GD Ex d IIC T6 Gb 25 Ta 55 C Ex d...

Страница 4: ...33 0371 Non explosive mixtures Classification and testing methods SN 34 3205 Operation of electric rotating machines and work with them SN EN 1127 1 Explosive atmospheres Explosion prevention and pro...

Страница 5: ...age current position transmitter resistance voltage or current 3 Warning plate 4 Plates on covers with marking of used protection against explosion or front label No 23354393 for design with local con...

Страница 6: ...nations of explosion proof design of electric actuators Type No 5232x xxxxEDF the designation of subgroup II of explosion proof electric device according to SN EN 60079 0 changes from IIC to IIB i e t...

Страница 7: ...s can operate at rated load torque which is 50 of the maximum tripping torque with S2 type load The operation time is in this kind of load is 10 minutes at ambient environment temperature up to 55 C T...

Страница 8: ...direction of rotation is identical with the clockwise sense Working stroke The working stroke of MODACT MOKPED Ex actuator is 90 after agreement with the manufacturer actuators can be supplied with wo...

Страница 9: ...ting and operating instructions Each actuator is provided with its internal wiring diagram on the inner side of the actuator The terminals are marked on a self adhesive label attached to a carrying st...

Страница 10: ...eased resistance as the screw strikes against the contact plate of the output shaft of the electric actuator The stop screw is secured by proper tightening of its safety nut Then the output shaft of t...

Страница 11: ...mA 20 0 4 mA with switched on regulator function Local Remote control Local open close Output signal 7 x relay 250 V AC 3 A MO MZ PO PZ SO SZ READY Position signal 4 20 mA max 500 active passive galv...

Страница 12: ...ive errors Any induced active error will change over both relays to a standstill position coils not energized In case of errors the relays with a function of torque relays in both versions DMS2 ED and...

Страница 13: ...remote control that in the three position regulation will measure actual inertial masses of the system and store them into the memory of the control unit This function is designed for 3P regulation o...

Страница 14: ...push button O to store actual position for blocking torque on the side Open to memory MENU 4 Setting transducer characteristics Shortly press P to select the value 4 20 mA 1x blinking of LED2 or 20 4...

Страница 15: ...ecord Autocalibration CONTROL only The autocalibration can only be started by means of the program if no torque is induced The torque should be left manually The autocalibration is started by push but...

Страница 16: ...D external X Display of LCD external does not communicate or not added in parameter CAN of configuration 25 Fieldbus X Module of industrial bus does not communicate or not added in parameter CAN of co...

Страница 17: ...on all LED lit wait for blink of yellow and red LED by this writing of back up parameters is signalled RAM error is in operation corrected automatically by reloading parameters from EEPROM to RAM ROM...

Страница 18: ...urce board Remote allowed In version without local control the jumper from terminal U is connected to terminal 2 Supply mains Analog module Active output Passive output Remote Open Remote Close Note H...

Страница 19: ...s connected to separate terminal board Torque sensor Position sensor Local control Source board Remote allowed In version without local control the jumper from terminal U is connected to terminal 2 Po...

Страница 20: ...ual local control switch Local control E0102 R L O C R L Analog module Source board Phase monitoring board Sn ma polohy Torque sensor In the version without local control the jumper from terminal U is...

Страница 21: ...Source board In version without local control the jumper from terminal U is connected to terminal 2 Supply mains Active output Passive output Analog module E0012 R L O C Note Here contacts of relay M...

Страница 22: ...In version without local control the jumper from terminal U is connected to terminal 2 Power relays board Analog module A c t i v e output P a s s i v e output 3x400 V Note Here contacts of relay MO...

Страница 23: ...esistor and its control with thermostat The unit controls power switches of the electric motor reversing relay and can directly control a low power single phase electric motor Display unit dual line d...

Страница 24: ...ed and during controlling the actuator from program DMS2 its run is stopped if any torque is induced Note The setting program is the same for electronics DMS2 ED See the figure on page 12 for the main...

Страница 25: ...n O Position Z Torque O Torque Z Relay 1 4 Torque and position O Torque and position Z Opening Closing Movement Position Relay 1 4 0 100 Note SAFE input information on the error of an external device...

Страница 26: ...26 Note If the actuator is of the single phase version the power supply is connected to terminals PE N U only Terminals V W remain unconnected Terminals in local control box...

Страница 27: ...open and close or in version for control with analog current signal with single phase electric motor DMS2 D LCD display 2 x 12 characters OPEN STOP CLOSE OFF REM LOC Source board DMS2 ZD2 Analog boar...

Страница 28: ...of wiring diagram of system DMS2 in version Profibus with single phase electric motor DMS2 D LCD display 2 x 12 characters OPEN STOP CLOSE Source board DMS2 ZD2 Board DMS2 PR2 Supply main 230 V OFF RE...

Страница 29: ...n and close or in version for control with analog current signal with three phase electric motor OPEN STOP CLOSE DMS2 D LCD display 2 x 12 characters Power relays board Source board DMS2 ZD2 Analog bo...

Страница 30: ...OSE Example of wiring diagram of system DMS2 in version Profibus with tree phase electric motor DMS2 D LCD display 2 x 12 characters Power relays board Source board DMS2 ZD2 Board DMS2 PR2 OFF REM LOC...

Страница 31: ...npacked actuators are to be stored longer than 3 months it is advisable to place a bag with silica gel or another suitable desiccant in the terminal box The user can only put into operation electric i...

Страница 32: ...rying the winding moisture is removed from the insulation and insulation resistance is thus increased to the prescribed value Drying can be carried out in different ways Drying directives are given by...

Страница 33: ...g instructions with sealing individual cable cores when connecting the actuator Brief Description The Peppers CR U type Compound filled cable gland is for outdoor use in the appropriate Hazardous Area...

Страница 34: ...s when working at 21 C 10 To release and pull back joint for inspection unscrew Union Nut Ensure that the compound is uniform and full form to fit into the entry body 11 Hand tighten Union Nut to rema...

Страница 35: ...th European standard Ex Symbol of protection against explosion d Type of protection d flameproof Code for group of gases suitable for group I I IIC for example Methane and group IIC for example hydrog...

Страница 36: ...06 HAWKE International Cable Preparation Gland Preparation Detail for specification The parts 1 and 2 should not be dismounted Shroud Option Compound A Strip Cable to suit equipment as shown above rem...

Страница 37: ...nd rubber pot assem bly while holding the middle nut 2 with a spanner wrench tighten the backnut 1 until the seal grips the cable to prevent movement of the cable gland Important note The conductors m...

Страница 38: ...old shrink tubing over the drain wire until it comes into contact with the foils then shrink the tubing evenly down onto the drain wire so that no air pockets occur 1 4 To insulate the joint between t...

Страница 39: ...the cable gland in service suitable precautions may be necessary Contact Hawke s Technical Dept The compound cures at a Shore D hardness of 85 when it can be handled The compound when fully cured is s...

Страница 40: ...r to rule out its connection to the power supply and thus to prevent possibility of an injury due to electric shock or the actuator rotation 2 When the thermal protection is disconnected is necessary...

Страница 41: ...ctuator forming the solid closure are inspected for possible ruptures or other damages attacked by corrosion abrades etc With the electric actuator disconnected sealing rings of cable outlets should b...

Страница 42: ...8 5 5 9 7 18 5 31 ES 7150 2AL ES 7150 2AL FCJ2B52D ES 7130 4AY FT2B52C FT2B52C FT2B52C EAMRB56N02 EAMRB56N02 EAMRB56N04A EAMRB56N04A EAMR56N02L EAMR56N02L EAMR56N02A EAMR56N04A EAMR63N04 EAMR63N04L E...

Страница 43: ...sition regulation of the actuator is set at the manufacturer Unless otherwise specified in the order the actuator will be set for three position regulation control by signal 4 20 mA 8th place adjustin...

Страница 44: ...24 24 27 27 basic basic positioned at a 45 positioned at a 45 basic positioned at a 45 basic positioned at a 45 basic positioned at a 45 1 2 3 4 5 6 7 8 9 A B exchangeable inserts Type number 52 321 F...

Страница 45: ...ctric actuators for valves and control devices connecting with square The position of the square hole in end position of electric actuator The position Opened is to the left of the position Closed whe...

Страница 46: ...nnecting dimensions of MODACT MOKPED Ex electric actuators for valves and control devices connecting with keyway h2 h1 h3 I1 d1 d2 d5 t3 b4 d 3 O Z C d7 d4 The position of groove for keyway according...

Страница 47: ...i MOKPED 250 Ex 1x kabelov vstup M20x1 5 pro m stn ovl d n 2x kabelov vstup M20x1 5 2x kabelov vstup F B 98 A D E C G K H Dimensional sketch of MODACT MOKPED 100 Ex and 250 Ex electric actuators A 253...

Страница 48: ...servomotory s kabelov m v vodkov m syst mem kter spl uje po adavek SN EN 60079 14 l 10 4 2 d pro p m vstup do pevn ho z v ru skupiny IIC Pro vstup do pevn ho z v ru servomotoru mohou b t pou ity v vo...

Страница 49: ...phase only Sensor torque cable K TORK 2339620007 For DMS2 ED and DMS2 Sensor source board cable K ZED2 2339620009 DMS2 ED Sensor analogue module cable K AED2 2339620011 DMS2 ED Sensor COM cable K COM...

Страница 50: ...50 NOTES...

Страница 51: ...tuators MODACT MO EEx MOED EEx Explosion proof electric multi turn actuators MODACT MOA Electric multi turn actuators for nuclear power stations application outside containment MODACT MOA OC Electric...

Страница 52: ...tel 420 321 785 141 9 fax 420 321 785 165 420 321 785 167 e mail zpa zpa pecky cz ZPA Pe ky a s t 5 kv tna 166 289 11 PE KY Czech Republic www zpa pecky cz...

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