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10

Protection

The actuators have external and internal protection terminal against electric shock voltage.

The terminals are identified in compliance with ČSN IEC 417 

(34 5550).

If isn´t the actuator equipped with overcurrent protection when purchased is needed to ensure that the 

protection is secured externally.

TECHNICAL DESCRIPTION

The entire servo drive consists of solid lock “d” marked Ex d IIC 80 °C

 (T6)

. If the servo drive is with local control 

system, the local control makes another solid lock “d”. Both solid locks are in such case separated by a bushing. 

The electric actuators 

MODACT MOKP Ex

 consist of two parts:

–  Power part -

is composed of a single- or three-phase asynchronous electric motor 

(see table no. 1)

, countershaft gear 

box, planet gear box with output shaft, device for manual control with a hand wheel and floating screw.

–  Control part -

 is identical for the electric actuators MODACT MOKP 250 and 600 Ex. For these types, it differs only in 

partial turning of units on the main plate. For the electric actuators type no. 52320 the unit of position and signalling 
switches is arranged according to Fig. 1. The control part is composed of the position unit 1, -transmitter of position 2, 
moment unit 3, terminal board 4 and heating element 5. The position unit is fitted with four micro-switches, always two for 
each direction of the output shaft rotation. The point of switching-over of each micro-switch can be separately adjusted 
within the working stroke of the electric actuator. The moment unit has independently adjustable micro-switches - one for 
each direction of rotation. The moment switches are not blocked against disconnecting at the engagement moment. 
The position transmitter is fitted with a slipping clutch enabling its automatic adjustment with the output shaft. The heating 
element 8 

(Fig. 1)

 prevents condensation of water vapour under the control part cover. The position unit and the position 

transmitter derive their motion from the output shaft of the electric actuator via a drive wheel or a drive segment - 7. 
The moment unit is driven by a “floating screw” of manual control wherein the screw displacement is directly proportional 
to twisting moment on the output shaft of the electric actuator. In this way the electric motor can be switched off when 
a value of twisting moment is reached to which the moment unit is adjusted.

Warning:

The micro-switches used are of a single-chamber type, i.e. they can operate as a single-position cut-out switch, contact 

maker or change-over switch, the moment switches as cut-out switch only - see particular wiring scheme.

If isn´t the actuator equipped with overcurrent protection when purchased is needed to ensure that the protection is 

secured externally.

ADJUSTMENT OF ELECTRIC ACTUATOR

a) Stop screws

The stop screws are used to limit the working stroke of the electric actuator to a required value in compliance with and 

positions “Closed” or “Opened” of the piping fittings which do not have their own stops. The stop screws are located on 
the external side of the electric motor where the external protective terminal is also fitted. When viewing the stop screws, 
the right stop screw is intended for the position “Closed” and the left one for the position “Opened”. Herewith, it is assumed 
that, when viewed in the direction to the local position indicator, the output shaft moves in the clockwise sense if it rotates in 
the direction to “Closed”. Adjustment of the stop screws is carried out in such a way that the stop screws are first released, 
the electric actuator with the piping fitting is moved to the position “Closed” and the particular stop screw is rotated until there 
is a perceptible increased resistance as the screw strikes against the contact plate of the output shaft of the electric actuator. 
The stop screw is secured by proper tightening of its safety nut. Then, the output shaft of the electric actuator is turned to 
the position “Opened” and the stop screw is adjusted for the position “Opened” in a similar way. 

When adjusting the stop screws of the type no. 52321 care should be taken that the geared segment of drive of 

the position and signalling unit in the limit position “Closed” or “Opened” does not strike against the electric motor jacket. 

If a tight closure is required in the end position of the piping fitting and, hence, cutting-out of the electric actuator by 

means of the moment switches the cutting-out moment should be transferred to the piping fitting. In such case 
the particular stop screw is set so that the piping fitting is properly tight when the trips of the output shaft strike against 
the stop screw with cutting-out of the moment switch. 

The particular moment switch is used for cutting-out the electric actuator. If the stops are to be used for securing 

the electric actuator and the piping fitting against damage in case of the position switch failure the stop screws should be 

Содержание Modact MOKP 100 Ex Series

Страница 1: ...numbers 52 320 52 322 INSTRUCTION FOR ASSEMBLY AND OPERATION Electric actuators rotating single speed in non explosive version with constant velocity of changing over the output part coverage IP67 10...

Страница 2: ......

Страница 3: ...ions in which after initialization combustion spreads into the non consumed mixture Explosive dust atmosphere a mixture of flammable substances in the form of dust or fibres with air under atmospheric...

Страница 4: ...ection and is not a source of ignition in normal operation or during expected malfunctions according to SN EN 60079 0 Db Designation of an explosion proof electric device for areas with flammable dust...

Страница 5: ...electric actuators in version for surrounding temperature from 50 C do 55 C must be resistant against effect of process conditions characterized by surrounding temperature ranging between 50 C and 55...

Страница 6: ...ively accuracy of regulation For attaining the longest possible faultless period and service life frequency of switching is recommended to be set to the lowest number of switching necessary for the gi...

Страница 7: ...ve can be damaged ACTUATOR OUTFIT Torque limit switches The actuator is fitted with two torque limit switches MO OPEN MZ CLOSE each of which acts only in one direction of motion of the actuator output...

Страница 8: ...active current transmitter Power supply to the current loop is not a part of the actuator Maximum loading resistance of the loop is 500 For variants MODACT MOKP Ex Control with the regulator ZP2 RE4...

Страница 9: ...the same cross section 0 5 mm2 each Connecting of actuators with connector on special request Actuator internal wiring The internal wiring diagrams of the MODACT MOKP Ex actuators with terminal design...

Страница 10: ...s adjusted Warning The micro switches used are of a single chamber type i e they can operate as a single position cut out switch contact maker or change over switch the moment switches as cut out swit...

Страница 11: ...tion is automatically set This is usually done in setting the stop screws or the position end switches Setting of current position transmitter CPT 1A Before starting setting the current transmitter it...

Страница 12: ...The screw secured by a drop of varnish situated nearer to the centre must not be turned Retighten the countershafts fi xing the transmitter shim plates and secure with a drop of varnish against loosen...

Страница 13: ...utting out moment which is depicted on the scale by a special mark colour a point is received for the required cutting out moment against which the cam arrow is set The releasing screw is then retight...

Страница 14: ...unction it is appropriate to state the version of the software programmed in the given regulator The plate with the indicated type and version of the regulator Sixth piece in the seventh month of 2008...

Страница 15: ...actuator can be damaged After connecting the actuator to the supply voltage make sure that the regulator reacts correctly to the changed control signal and that the drive is switched off by particula...

Страница 16: ...erior system On the actuator side on contrary its earthing must be prevented Setting of regulator ZP2RE4 Adjustable parameters After fitting to the valve and mechanical adjust ment the correct functio...

Страница 17: ...arameters P1 P5 Note to parameter P5 Narrow the actuator moves and or steps exactly to the position determined by CS parameter P4 is inactive Wide the actuator moves and or steps to the zone of insens...

Страница 18: ...parameter P2 also in case of the lost control signal Reset It is applied in case of a suspicion of a software error and for releasing the regulator in an erroneous course of the Auto calibration The...

Страница 19: ...not protected against rain snow and frost Surplus conserving grease should be removed just before putting the actuator into operation When unpacked actuators are to be stored for a period longer than...

Страница 20: ...not be put into operation The reason can be in a damaged winding or excess humidity Moist motors the insulation resistance of which is lower than the specified value must be carefully dried before bei...

Страница 21: ...intended to advise on the selection of cable glands Further guidance can be found in the standards listed below STEP BY STEP FITTING INSTRUCTIONS 1 Split gland as shown 2 Fit Entry Body Hand tighten t...

Страница 22: ...the entry body 11 Hand tighten Union Nut to remake joint Then refer to table below table and tighten Union Nut using wrench to the given amount 12 Hold Mid Cap with wrench and tighten Back Nut onto ca...

Страница 23: ...the terminal board of the electric motor For the actuators with three phase electric motor any two conductors are mutually exchanged on the terminals U V W of the actuator terminal board Checking of f...

Страница 24: ...p 4 Rubber Pot 5 Entry Assembly Instructions AI 305 Issue L 08 06 HAWKE International Cable Preparation Gland Preparation Detail for speci cation The parts 1 and 2 should not be dismounted Shroud Opti...

Страница 25: ...em bly while holding the middle nut 2 with a spanner wrench tighten the backnut 1 until the seal grips the cable to prevent movement of the cable gland Important note The conductors must not be moved...

Страница 26: ...ld shrink tubing over the drain wire until it comes into contact with the foils then shrink the tubing evenly down onto the drain wire so that no air pockets occur 1 4 To insulate the joint between th...

Страница 27: ...and in service suitable precautions may be necessary Contact Hawke s Technical Dept The compound cures at a Shore D hardness of 85 when it can be handled The compound when fully cured is sui table for...

Страница 28: ...The connecting terminals must not be under tension or bending stress from the connected conductors In case of connection with aluminium conductors the following measures are recommended One step befor...

Страница 29: ...tion and then at least once a year the connecting screws between the piping fitting and the electric actuator should be retightened The screws are tightened in a crosswise manner Cleaning general insp...

Страница 30: ...0 55 7 7 3 5 3 5 8 8 5 5 10 8 5 5 9 7 18 5 31 ES 7150 2AL ES 7150 2AL FCJ2B52D ES 7130 4AY FT2B52D FT2B52D FT2B52D EAMRB56N02 EAMRB56N02 EAMRB56N04A EAMRB56N04A EAMR56N02L EAMR56N02L EAMR56N02A EAMR5...

Страница 31: ...h power relays with regulator of position and with BMO Note 2 Place 8 adjusting time tripping torgue digit according to Table 1 Place 9 number or letter is written according to Table 2 The actuators f...

Страница 32: ...10 F10 F10 F12 F12 keyway square keyway square 27 22 27 22 24 24 27 27 32 32 0 1 2 3 4 5 6 7 8 9 A B collar exchangeable inserts Type number 52 322 Actuator output shaft position when viewing towards...

Страница 33: ...pro m stn ovl d n 2x cable bushing MOKP 100 Ex M20x1 5 MOKP 250 Ex M25x1 5 1x cable bushing M20x1 5 for MOKP 100 Ex and MOKP 250 Ex F B H 98 E A K D G C A 253 306 Type MOKP 100 Ex MOKP 250 Ex B 276 3...

Страница 34: ...urer can supply motors with cable bushing system that meets the requirements of SN EN 60079 14 Article 10 4 2 d for direct entry into flameproof enclosure of group IIC For entry into actuators flamepr...

Страница 35: ...ter 3 moment unit 4 terminal board 5 electric motor 6 internal protective connector 7 drive wheel or segment 8 heating element 9 starting capacitor 10 protective resistance 11 thermal switch 12 regula...

Страница 36: ...tive connector 7 drive wheel or segment 8 heating element 9 starting capacitor 10 protective resistance 11 thermal switch 12 regulator Note The numbers in circles are identical with the numbers of rel...

Страница 37: ...unit 4 terminal board 5 electric motor 6 internal protective connector 7 drive wheel or segment 8 heating element 9 starting capacitor 10 protective resistance 11 thermal switch 12 regulator Fig 2 Con...

Страница 38: ...38 Fig 3 Moment switches Legend 1 cam of switch MO 2 cam of switch MZ 3 moment switch MO 4 moment switch MZ 5 releasing screw of cam switch MZ 6 releasing screw of cam switch MO 1 2 3 4 6 5...

Страница 39: ...ACT MOKP Ex electric actuators connecting with square The position of the square hole in end position of electric actuator The position Opened is to the left of the position Closed when viewing in the...

Страница 40: ...25 28 40 50 70 Connecting dimensions of MODACT MOKP Ex electric actuators connecting with keyway h2 h1 h3 I1 d1 d2 d5 t3 b4 d 3 O Z C d7 d4 The position of groove for keyway according to ISO 5211 and...

Страница 41: ...five conductors which are at disposal to the customer In the actuator these conductors are designated with the numbers 1 5 and their ends are insulated In the block of local control they are connecte...

Страница 42: ...n of the double wire circuit of the current transmitter to electric earth of the linked up regulator computer etc The connection should only be realized at one point in any part of the circuit outside...

Страница 43: ...user shall ensure connection of the double wire circuit of the current transmitter to electric earth of the linked up regulator computer etc The connection should only be realized at one point in any...

Страница 44: ...ZP2 RE4 24V J1 9 Ureg J2 H GND J1 2 J2 G N J1 3 IN TP J2 E J2 A J2 B J2 F Uovl FO FZ MZ MO J2 D J2 C DCPT mA L L U U J1 10 INcpt J1 1 TEST J1 4 J1 5 KOK KOK BMO M D 4 2 1 3 4 3 1 2 O Z SA1 SA2 svorky...

Страница 45: ...opojkou RZ RO F 96 T3 L1 L2 L3 N Varianty bez BMO propoj 4 29 Varianty s BMO propoj 4 30 P0823 EZ PE Z O T1 T2 95 L1 L2 L3 U2 N2 W2 V2 52 321 a 52 322 rel Schrack RM735730 tepeln rel Lovato 52 320 rel...

Страница 46: ...e no Using note O ring 180x3 52 320 Between cover and box of power part O ring 210x3 52 321 Between cover and box of power part O ring 250x3 52 322 Between cover and box of power part Micro switch CHE...

Страница 47: ...turn actuators MODACT MO EEx MOED EEx Explosion proof electric multi turn actuators MODACT MOA Electric multi turn actuators for nuclear power stations application outside containment MODACT MOA OC E...

Страница 48: ...tel 420 321 785 141 9 fax 420 321 785 165 420 321 785 167 e mail zpa zpa pecky cz ZPA Pe ky a s t 5 kv tna 166 289 11 PE KY Czech Republic www zpa pecky cz...

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