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© Copyright 2010 Zoeller Co. All rights reserved.

HAZARDOUS ENVIRONMENTAL PUMP DE SCRIP TION

1.  Pumps are constructed of class 30 cast iron with pow der coat ed 

epoxy protection for long life when pump ing sewage in submersible 
applications.

2.  Pump motors are available in single and three phase design.  

3.  The Hazardous Environmental Pump is a single seal design and 

has seal leak probes. Single phase units have an internal thermal 
overload. Three phase pumps have a thermal sensor.  A moisture 
sensor seal fail circuit is incorporated into the control panel required 
for nonautomatic pumps. Moisture sensor indicator panel, 10-1031, 
is recommended but not required for automatic pump models.

4.  Three phase pumps require overload protection in the control 

panel.

FIELD ASSEMBLED INSTALLATION

1.  Contractor shall furnish all labor, material, equip ment and 

incidentals required for installation of hazardous environmental 
pump.

2.  Installation and piping instructions are in clud ed with the rail system 

and basin in struc tions.  If pump is being retrofi tted to an ex ist ing 
rail sys tem, accessory parts may be re quired.  Consult the factory 
and advise make and model of rail system being used.

3.  All electrical connections including pump to con trol box and 

power supply to control pan els must comply with the “National 
Electrical Code” and applicable local codes. In stal la tion of elec tri cal 
panels and connections should be made by a qual i fi ed licensed 
elec tri cian.

4.  When installing a pump with a check valve, or a rail system with 

a check valve, you must give the pump case time to fi ll to help 
prevent air lock when lowering the unit into the liquid. The 6404/6405 
pump case has an air vent located behind the dis charge. This air 
vent is across the pump housing mount ing surface and must be 
cleaned before each re in stall. An air vent hole (3/16") must be 
drilled in dis charge pipe below the check valve to help prevent air 
lock. This drilled hole must be cleaned before each re in stall. After 
the pump is installed, run the unit submerged to assure the pump 
case is fi lled (Water should come out of 3/16" di am e ter hole).

General Information

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Содержание X161

Страница 1: ...UENT SEWAGE X282 X284 X292 X293 X294 X295 X404 X405 X161 X163 X165 X185 X186 X188 X189 X191 ZOELLER HAZARDOUS ENVIRONMENT PUMPS For Class 1 Division 1 Groups C D Applications Explosion Proof Motors Model Number ______________ Date Code _______________ Simplex Duplex Job Name ____________________________________________ Distributor ____________________________________________ Date of Purchase _____...

Страница 2: ...ecured so that the pump will shut off It is recommended that rigid piping and fittings be used and the pit be 36 or larger in diameter 3 INFORMATION VENT HOLE PURPOSE It is necessary that all submersible pumps capable of handling various sizes of solid waste be of the bottom intake design to reduce clogging and seal failures If a check valve is incorporated in the installation a vent hole approx 3...

Страница 3: ... 60 3 3 1 3 10 0 L 38 8 34 5 DX186 1 3450 230 1 60 13 7 9 3 45 7 H EX186 1 3450 230 1 60 13 7 9 3 45 7 H 1 29 1 05 HX186 1 3450 200 1 60 17 2 11 8 54 5 J IX186 1 3450 200 1 60 17 2 11 8 54 5 J 86 71 JX186 1 3450 200 3 60 10 3 6 0 45 2 M 2 62 2 14 FX186 1 3450 230 3 60 9 2 5 5 39 4 M 3 52 2 8 GX186 1 3450 460 3 60 4 6 2 8 19 7 M 13 9 11 3 DX188 1 3450 230 1 60 14 0 7 4 45 7 H 1 29 1 05 EX188 1 3450...

Страница 4: ...7 8 10 1 54 5 J 86 71 JX294 1 3450 200 3 60 10 8 5 3 45 2 M 2 62 2 14 FX294 1 3450 230 3 60 9 5 4 5 39 4 M 3 5 2 8 GX294 1 3450 460 3 60 4 8 2 3 19 7 M 13 9 11 3 BAX294 1 3450 575 3 60 3 8 1 8 15 9 M 20 6 18 3 DX295 2 3450 230 1 60 17 1 9 1 45 7 F EX295 2 3450 230 1 60 17 1 9 1 45 7 F 1 29 1 05 HX295 2 3450 200 1 60 20 5 11 5 54 5 F IX295 2 3450 200 1 60 20 5 11 5 54 5 F 86 71 JX295 2 3450 200 3 6...

Страница 5: ...ionsareincludedwiththerailsystem and basin instructions If pump is being retrofitted to an existing rail system accessory parts may be required Consult the factory and advise make and model of rail system being used 3 All electrical connections including pump to control box and power supply to control panels must comply with the National ElectricalCode andapplicablelocalcodes Installationofelectri...

Страница 6: ...l Information continued PUMP PERFORMANCE CURVE MODEL X282 X284 X292 X293 X294 X295 2 SOLIDS CAPACITY 720 190 GALLONS LITERS 0 80 6 4 2 0 10 5 10 20 15 20 FLOW PER MINUTE 110 160 240 320 400 30 40 50 60 70 80 100 90 X282 560 480 640 150 130 120 140 X292 170 160 180 X284 80 14 12 10 8 TOTAL DYNAMIC HEAD 25 30 35 40 45 22 20 18 16 50 55 60 65 70 METERS FEET X293 800 X295 210 200 X294 220 75 24 010739...

Страница 7: ... CHECK VALVE 6 1 16 SK1912 X160 X190 Series 1 1 4 11 1 2 NPT CHECK VALVE 22 1 4 2 NPT OR 3 NPT AVAILABLE 6 5 16 21 11 16 5 5 8 9 16 6 5 16 SK1913 SK2506 SK2507 X280 Series SK1914 6 1 2 8 3 4 21 1 2 6 1 16 4 9 16 4 9 16 22 CHECK VALVE 2 NPT OR 3 NPT AVAILABLE 1 1 4 11 1 2 NPT SK2508 X290 Series AUTOMATIC AUTOMATIC NONAUTOMATIC NONAUTOMATIC AUTOMATIC NONAUTOMATIC ...

Страница 8: ...rain relief Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician EXPLOSION PROOF WIRING DIAGRAMS X160 X180 X190 X280 X290 X400 SERIES All installation of controls protection devices and wiring should be done by a qualified licensed electrician All electrical and safety codes should be followed including the most recent National Elect...

Страница 9: ...9 Copyright 2010 Zoeller Co All rights reserved Pump Wiring Instructions continued 016889 016890 SINGLE PHASE AUTOMATIC MODEL X282 SINGLE PHASE AUTOMATIC MODELS X160 X290 ...

Страница 10: ...Pump power cables and control floats properly installed and voltage verified Conduit connections to panel are properly sealed After installing the pump into the containment area with adequate submergence open the discharge valve fully Start the unit using manual controls If flow is appreciably less than rated performance pump may be air locked To expel trapped air jog the unit several times using ...

Страница 11: ...tion and checking of electrical circuits and hardware should be performed by a qualified electrician Pump is never to be lifted by power cord Unitmustbecleanedanddisinfected insidethe pumping chamber and all exterior surfaces prior to servicing General Maintenance GENERAL SYSTEM INSPECTION Before the system is placed into operation it should be inspected by a qualified technician Wiring and ground...

Страница 12: ...itor circuit impeller clogged float switch held down or defective incorrect wiring in control panel water in cap assembly Incorrect voltage impeller blocked negative head discharge lower than intake of pump Defective off float Pump runs continuously at low water level Low oil level in motor shell Air lock debris under float assembly defective switch incoming sewage exceeds capacity of pump Intake ...

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