background image

2

© Copyright 2010 Zoeller Co. All rights reserved.

Limited Warranty

Manufacturer warrants, to the purchaser and subsequent owner during the 
warranty period, every new product to be free from defects in material and 
workmanship under normal use and service, when properly used and main-
tained, for a period of one year from date of purchase by the end user, or 18 
months from date of original manufacture of the product, whichever comes fi rst.  
Parts that fail within the warranty period, one year from date of purchase by the 
end user, or 18 months from the date of original manufacture of the product, 
whichever comes fi rst, that inspections determine to be defective in material or 
workmanship, will be repaired, replaced or remanufactured at Manufacturer's 
option, provided however, that by so doing we will not be obligated to replace 
an entire assembly, the entire mechanism or the complete unit.  No allowance 
will be made for shipping charges, damages, labor or other charges that may 
occur due to product failure, repair or replacement.

This warranty does not apply to and there shall be no warranty for any material 
or product that has been disassembled without prior approval of Manufacturer, 
subjected to misuse, misapplication, neglect, alteration, accident or act of 
God; that has not been installed, operated or maintained in accordance with 
Manufacturer's installation instructions; that has been exposed to outside sub-
stances including but not limited to the following:  sand, gravel, cement, mud, 
tar, hydrocarbons, hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other 
abrasive or corrosive substances, wash towels or feminine sanitary products, 

etc. in all pumping applications.  The warranty set out in the paragraph above 
is in lieu of all other warranties expressed or implied; and we do not authorize 
any representative or other person to assume for us any other liability in con-
nection with our products.

Contact Manufacturer at, 3649 Cane Run Road, Lou is ville, Ken tucky  40211, 
Attention:  Cus tom er  Ser vice  De part ment  to  obtain  any  need ed  repair  or  re-
 place ment of part(s) or additional in for ma tion pertaining to our warranty.

MANUFACTURER EXPRESSLY DIS CLAIMS LI A BIL I TY FOR SPE CIAL, CON-
 SE QUEN TIAL  OR  IN CI DEN TAL  DAM AG ES  OR  BREACH  OF  EX PRESSED 
OR IMPLIED WARRANTY; AND ANY IMPLIED WAR RAN TY OF FIT NESS 
FOR  A  PAR TIC U LAR  PUR POSE  AND  OF  MER CHANT ABIL I TY  SHALL  BE 
LIM IT ED TO THE DU RA TION OF THE EX PRESSED WAR RAN TY.

Some states do not allow limitations on the duration of an implied warranty, 
so the above limitation may not apply to you. Some states do not allow the 
exclusion  or  limitation  of  incidental  or  con se quen tial  dam ag es,  so  the  above 
lim i ta tion or exclusion may not apply to you.

This warranty gives you specifi c legal rights and you may also have other rights 
which vary from state to state.

Preinstallation Information

 1.  Check to be sure your power source is ca pa ble of han dling the 

voltage re quire ments of the motor, as in di cat ed on the pump nameplate. 

 2.  The fl oat switches must be connected to an intrinsically safe circuit in the 

control  panel.  The  in stal la tion  of  fl oat  switch es  is  the  re spon si bil i ty  of  the 
in stall ing party and care should be taken that the teth ered fl oat switch will 
not hang up on the pump apparatus or pit pe cu liar i ties and is secured so 
that the pump will shut off.  It is rec om mend ed that rigid piping and fi ttings 
be used and the pit be 36" or larger in diameter.

 3.  INFORMATION - VENT HOLE PURPOSE. It is nec es sary that 

all sub mers ible pumps ca pa ble of handling var i ous sizes of solid waste 
be of the bottom intake design to reduce clog ging and seal failures. If a 
check valve is in cor po rat ed in the in stal la tion, a vent hole (approx. 3/16") 
must be drilled in the dis charge pipe below the check valve and pit cover 
to purge the unit of trapped air. Water stream will be visible from this hole 
during pump run periods. This vent hole should be checked pe ri od i cal ly 
for clogging and cleaned as necessary. Trapped air is caused by agitation 
and/or a dry basin. 

 4.   Water ham mer creates mo men tary high pres sure surg es. These surges can 

cause severe damage to check valves and the piping system. Con sid er ation 
for water hammer must be included in the piping sys tem design. Reference 
ASPE Data Book, Chapter 2.33. Some systems may re quire external spring 
or lever weight ed check valves or other en gi neered so lu tions.

 5.  Three phase pumps must be connected for proper ro ta tion, which 

is coun ter clock wise looking into impeller inlet. 

 6.  Care should be tak en during the initial installation to be sure that ad e quate 

air supply is available whenever any person is in the basin. Always follow 
OSHA guidelines on confi ned space requirements.

1.  Inspect your pump. Occasionally, products are damaged during ship ment. If the unit is damaged, contact your distributor before using. DO NOT remove the test plugs in the cover nor 

the motor housing.

2.  Carefully read the literature provided to familiarize your self with spe cifi  c details re gard ing installation and use. These ma te ri als should be retained for fu ture reference.
3.  National Electrical Code (NEC) articles 500 through 503 explain in detail the requirements for the installation and wiring of electrical equipment in hazardous locations.

 1.   

Not for use in acidic, methanol or ethyl acetate atmo-

spheres.

 2.  Do not lift, carry, or hang pump by the elec tri cal ca bles. Damage 

to  the  electrical  cables  can  cause  shock,  burns  or  death. 

 

                        

 3. Make sure there is a prop er ly ground ed con nec tion avail able.  

All pumps are fur nished with pro vi sions for prop er ground ing to help pro tect 
you against the pos si bil i ty of elec tri cal shock. 

 

                        

 4.  Make cer tain that the control box is with in the reach of the pump’s power 

supply cord. DO NOT USE AN EX TEN SION CORD. Ex ten sion cords that 
are too long or too light do not deliver suffi cient voltage to the pump motor. 
But, more im por tant, they could present a safety hazard if the in su la tion were 
to become dam aged or the con nec tion end were to fall into the sump.

 5. Make sure the pump elec tri cal sup ply cir cuit is equipped with 

fus es  and  dis con nect  or  cir cuit  break ers  of  prop er  ca pac i ty.  A sep a rate 
branch cir cuit is rec om mend ed, sized ac cord ing to the “Na tion al Elec tri cal 
Code” for the cur rent shown on the pump nameplate.

 6. Risk of electric shock - These pumps have not been investigated 

for use in swimming pool areas.

7.  According to the state of California (Prop 65), this product contains chemicals 

known to the state of California to cause cancer and birth defects or other 
reproductive harm.

8. Electrical wiring and protection must be in ac cor dance with the National 

Electrical Code per NEC articles 500 through 503 for installation in Class 
1, Division 1, Group C & D environments, and any other ap pli ca ble state 
and local elec tri cal re quire ments.

SEE BELOW FOR
LIST OF CAUTIONS

SEE BELOW FOR
LIST OF WARNINGS

Содержание X161

Страница 1: ...UENT SEWAGE X282 X284 X292 X293 X294 X295 X404 X405 X161 X163 X165 X185 X186 X188 X189 X191 ZOELLER HAZARDOUS ENVIRONMENT PUMPS For Class 1 Division 1 Groups C D Applications Explosion Proof Motors Model Number ______________ Date Code _______________ Simplex Duplex Job Name ____________________________________________ Distributor ____________________________________________ Date of Purchase _____...

Страница 2: ...ecured so that the pump will shut off It is recommended that rigid piping and fittings be used and the pit be 36 or larger in diameter 3 INFORMATION VENT HOLE PURPOSE It is necessary that all submersible pumps capable of handling various sizes of solid waste be of the bottom intake design to reduce clogging and seal failures If a check valve is incorporated in the installation a vent hole approx 3...

Страница 3: ... 60 3 3 1 3 10 0 L 38 8 34 5 DX186 1 3450 230 1 60 13 7 9 3 45 7 H EX186 1 3450 230 1 60 13 7 9 3 45 7 H 1 29 1 05 HX186 1 3450 200 1 60 17 2 11 8 54 5 J IX186 1 3450 200 1 60 17 2 11 8 54 5 J 86 71 JX186 1 3450 200 3 60 10 3 6 0 45 2 M 2 62 2 14 FX186 1 3450 230 3 60 9 2 5 5 39 4 M 3 52 2 8 GX186 1 3450 460 3 60 4 6 2 8 19 7 M 13 9 11 3 DX188 1 3450 230 1 60 14 0 7 4 45 7 H 1 29 1 05 EX188 1 3450...

Страница 4: ...7 8 10 1 54 5 J 86 71 JX294 1 3450 200 3 60 10 8 5 3 45 2 M 2 62 2 14 FX294 1 3450 230 3 60 9 5 4 5 39 4 M 3 5 2 8 GX294 1 3450 460 3 60 4 8 2 3 19 7 M 13 9 11 3 BAX294 1 3450 575 3 60 3 8 1 8 15 9 M 20 6 18 3 DX295 2 3450 230 1 60 17 1 9 1 45 7 F EX295 2 3450 230 1 60 17 1 9 1 45 7 F 1 29 1 05 HX295 2 3450 200 1 60 20 5 11 5 54 5 F IX295 2 3450 200 1 60 20 5 11 5 54 5 F 86 71 JX295 2 3450 200 3 6...

Страница 5: ...ionsareincludedwiththerailsystem and basin instructions If pump is being retrofitted to an existing rail system accessory parts may be required Consult the factory and advise make and model of rail system being used 3 All electrical connections including pump to control box and power supply to control panels must comply with the National ElectricalCode andapplicablelocalcodes Installationofelectri...

Страница 6: ...l Information continued PUMP PERFORMANCE CURVE MODEL X282 X284 X292 X293 X294 X295 2 SOLIDS CAPACITY 720 190 GALLONS LITERS 0 80 6 4 2 0 10 5 10 20 15 20 FLOW PER MINUTE 110 160 240 320 400 30 40 50 60 70 80 100 90 X282 560 480 640 150 130 120 140 X292 170 160 180 X284 80 14 12 10 8 TOTAL DYNAMIC HEAD 25 30 35 40 45 22 20 18 16 50 55 60 65 70 METERS FEET X293 800 X295 210 200 X294 220 75 24 010739...

Страница 7: ... CHECK VALVE 6 1 16 SK1912 X160 X190 Series 1 1 4 11 1 2 NPT CHECK VALVE 22 1 4 2 NPT OR 3 NPT AVAILABLE 6 5 16 21 11 16 5 5 8 9 16 6 5 16 SK1913 SK2506 SK2507 X280 Series SK1914 6 1 2 8 3 4 21 1 2 6 1 16 4 9 16 4 9 16 22 CHECK VALVE 2 NPT OR 3 NPT AVAILABLE 1 1 4 11 1 2 NPT SK2508 X290 Series AUTOMATIC AUTOMATIC NONAUTOMATIC NONAUTOMATIC AUTOMATIC NONAUTOMATIC ...

Страница 8: ...rain relief Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician EXPLOSION PROOF WIRING DIAGRAMS X160 X180 X190 X280 X290 X400 SERIES All installation of controls protection devices and wiring should be done by a qualified licensed electrician All electrical and safety codes should be followed including the most recent National Elect...

Страница 9: ...9 Copyright 2010 Zoeller Co All rights reserved Pump Wiring Instructions continued 016889 016890 SINGLE PHASE AUTOMATIC MODEL X282 SINGLE PHASE AUTOMATIC MODELS X160 X290 ...

Страница 10: ...Pump power cables and control floats properly installed and voltage verified Conduit connections to panel are properly sealed After installing the pump into the containment area with adequate submergence open the discharge valve fully Start the unit using manual controls If flow is appreciably less than rated performance pump may be air locked To expel trapped air jog the unit several times using ...

Страница 11: ...tion and checking of electrical circuits and hardware should be performed by a qualified electrician Pump is never to be lifted by power cord Unitmustbecleanedanddisinfected insidethe pumping chamber and all exterior surfaces prior to servicing General Maintenance GENERAL SYSTEM INSPECTION Before the system is placed into operation it should be inspected by a qualified technician Wiring and ground...

Страница 12: ...itor circuit impeller clogged float switch held down or defective incorrect wiring in control panel water in cap assembly Incorrect voltage impeller blocked negative head discharge lower than intake of pump Defective off float Pump runs continuously at low water level Low oil level in motor shell Air lock debris under float assembly defective switch incoming sewage exceeds capacity of pump Intake ...

Отзывы: