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© Copyright 2022. All rights reserved.

Table 2

FUSION

®

 DIMENSIONS

SYSTEM

L

W

H

I

E

ZFL-2800

14' 8" (4.5 m)

7' 0" (2.1 m)

7' 10" (2.4 m)

6' 1" (1.9 m)

5' 7" (1.7 m)

ZFL-4000

15' 6" (4.7 m)

8' 0" (2.4 m)

8' 4" (2.5 m)

6' 7" (2.0 m)

6' 1" (1.9 m)

NUMBER OF ACCESS RISERS IN FUSION

®

 SERIES

ZFL-2800

ZFL-4000

24" (61 

cm

) D

iameter

4

4

Table 1

W

I

H

E

L

OUTLET

INLET

Figure 5- Dimensions

SK2888

1.  Excavate an area large enough for the Fusion

®

 Series unit to be installed. See Figure 5 and Table 2 for the actual dimensions of the 

unit. In areas where high groundwater is not a concern, excavation dimensions are calculated by adding 12-18" (305-457 mm) to the 
length and width of the Fusion

®

. This will allow sufficient room for proper backfilling.  If it is reasonable to expect a seasonally high 

water table, consult the Anti-Flotation Procedures section below.

2.  Construct a 6" (152 mm) thick stone pad of either 1/4" - 1/2" (6-13 mm) diameter stone or concrete pad and level to within 1/8" (3 mm).
3. 

 If the unit is not level, it will cause uneven water flow as well as unbalanced aeration, which will result in 

poor 

performance.

4.  Gently lift the unit at all four lifting points with a harness and install it on leveled stone pad (Figure 11).
5.  Check unit to make certain it is level by placing a level at several locations on the riser. (riser covers removed) (Figure 11).

1. 

If  groundwater  is  present,  anti-flotation  measures  must  be 
used to stabilize the unit prior to backfilling.  Please follow the 
procedures  in  the  Anti-flotation  section  to  properly  anchor 

the Fusion

®

.

 

2.  Fill the unit with clean water to the normal operating depth prior 

to backfilling. Partition walls between chambers are water

-tight 

and will fill in succession beginning on the inlet side of the unit. 
Therefore,  it  is  best  to  alternate  chambers  when  filling  with 

water so the unit remains level.  Check for leakage around the 
unit.

3.  See riser instructions page 7. See Table 1 for number and size 

of access openings.  Riser extensions are available for deeper 
burial.    Make  certain  risers  are  sealed  properly  and  watertight.                                                                   

4.  Install riser covers.
5. 

Backfill with good quality granular soil around the unit that is 

free of organic matter, rock, stone, tree roots, or other debris 

that  could  damage  the  unit.  Unit  can  be  backfilled  partially 

before risers are installed to aid in riser installation.

6. 

Tamp  soil  around  perimeter  of  the  unit  as  it  is  backfilled  to 

stabilize the unit and to reduce settling.  

7. 

Finalize backfill with a mounded contour so that surface 

water 

is shed away from the unit. Under no circumstances should 
surface water be allowed to accumulate around unit.  

8. 

CAUTION

 

MAXIMUM soil burial depth over the unit is 36 

inches (914 mm).

EXCAVATION AND INSTALLATION

BACKFILLING

COLD WEATHER INSTALLATION

When installing Fusion

®

 in cold climates, the blower must be 

protected from snow drifts by installing it either inside a garage, 
home, basement, crawlspace or riser. If installed in a riser, the 
blower must be protected from inundation and must have a vent 
pipe installed to above the maximum snow depth with a 180 
degree angle at the end to prevent snow and water entry. Also, 
the top and sides of the Fusion

®

 must be insulated with insulation 

sheeting or other means to provide a minimum insulation value of 
R-8, along with the risers and lids.  Please contact the factory for 
further information.

ANTI-FLOTATION PROCEDURES

It is necessary to anchor the Fusion

®

 in high ground water 

conditions to prevent flotation. If groundwater rises above the rock 

or concrete pad that the Fusion

®

 sits on, anchoring is required. 

Please consult a design engineer, soil scientist or other qualified 

individual to determine high groundwater conditions.
1.  Follow the procedures outlined in the Excavation and 

Installation Section items 1-5 to properly prepare and level the 
Fusion

®

 excavation. 

2.   Follow the procedures outlined in the Backfilling Section 

items 

1-

4  to  properly  fill  the  Fusio

n

®

 with water and add risers if 

needed. 

3.   Refer to Figure 12, Anchoring Schematic to determine the 

minimum amount of backfill to be placed around the Fusio

n

®

 

in the excavation. Tamp the fill to prevent settling. 

4.   Refer to Table 3, Concrete Anchoring Dimensions to determine 

the amount of concrete needed for the concrete anchor collar 
that is poured around the entire circumference of the Fusion

®

Pour  concrete  to  the  specified  dimensions  to  fully  engage 

the mid-seam of the Fusion

®

, which will anchor it once the 

concrete cures. Make certain to pour the concrete in a manor 
to minimize trapped air within the concrete. Agitating or lightly 
mixing the concrete with a metal rod or other similar device 
once poured will help release trapped air.  Be careful not to 
puncture or crack the unit. 

5.   Allow the concrete to harden before final backfilling. 

6. 

Complete the procedures outlined in the Backfilling Section, 

items 5-8.

Содержание Fusion Series

Страница 1: ... years from date of purchase by the end user No allowance will be made for shipping charges damages labor or other charges that may occur due to product failure repair or replacement This warranty does not apply to and there shall be no warranty for any material or product that has been disassembled without prior approval of Manufacturer subjected to misuse misapplication neglect alteration accide...

Страница 2: ...rom the liquid In the second chamber plastic media with large surface areas are used to increase contact between water and beneficial bacteria to optimize treatment A small linear air blower is used to move air oxygen into the third chamber for the aerobic process The final effluent leaving the system will have been treated to secondary quality effluent HOW A FUSION SERIES TREATMENT SYSTEM WORKS F...

Страница 3: ...ous nitrogen The gaseous nitrogen then escapes to the atmosphere 3 Aeration Chamber The aeration chamber consists of an aerated upper section and a filter media lower section The chamber is filled with hollow cylindrical filter media 0 6 inch diameter 15 mm and 0 55 inches long 14 mm Biological treatment takes place on the filter media surface Aeration is continuous Residual suspended solids are c...

Страница 4: ...repair them immediately Excessive water use may hydraulically overload your Fusion system and reduce its treatment efficiency Excessive water use may also overload your soil absorption field and cause failure HIGH USE WATER DEVICES The draining of hot tubs and swimming pools into your Fusion system could cause hydraulic overloading and may reduce the treatment efficiency Please drain these devices...

Страница 5: ... reconnect power to either the blower or alarm panel once it has been submerged Immediately contact your authorized Fusion maintenance provider to inspect the Fusion the blower and the alarm panel Your maintenance provider will repair or replace the components as needed Fusion Series systems are compact efficient and designed to be installed in a typical residential light commercial environment Th...

Страница 6: ...amp soil around perimeter of the unit as it is backfilled to stabilize the unit and to reduce settling 7 Finalize backfill with a mounded contour so that surface water is shed away from the unit Under no circumstances should surface water be allowed to accumulate around unit 8 CAUTION MAXIMUM soil burial depth over the unit is 36 inches 914 mm EXCAVATION AND INSTALLATION BACKFILLING COLD WEATHER I...

Страница 7: ...er by 6 inches in height Do not install more than two riser heights together for a maximum of 12 inches burial depth Prepare risers by applying two complete circular beads of silicone or other like sealant around riser flange in order to seal risers and make the installation watertight Install the 24 inch diameter riser onto the already installed riser adapters with the provided stainless steel sc...

Страница 8: ...on lines 8 Attach the small diameter black air tubing included in the blower box to barbed fitting on PVC tee Black air tubing and blower cord should be routed to the control panel through conduit Attach the black air tubing line to the air pressure sensor barbed fittings in the panel Figure 10 If air tubing is not connected to backwash and recirculation lines the panel will alarm 9 Connect the re...

Страница 9: ...ncrete Volume W H Concrete Volume W H Concrete Volume W H Concrete Volume FT FT FT3 CY FT FT FT3 CY FT FT FT3 CY FT FT FT3 CY ZFL 2800 2 8 3 0 432 16 2 7 2 8 370 14 2 6 2 5 323 12 2 3 2 10 334 13 ZFL 4000 3 0 3 0 531 20 3 0 2 6 443 16 2 10 2 5 400 15 2 6 2 11 416 16 Model 24 Cover 30 Cover 36 Cover W H Concrete Volume W H Concrete Volume W H Concrete Volume FT FT FT3 CY FT FT FT3 CY FT FT FT3 CY Z...

Страница 10: ...electrical codes 2 The blower should be directly wired into the alarm panel The alarm panel must be located in a dry location that is accessible for maintenance Please see the wiring diagram and instructions enclosed with the alarm panel 3 Make certain the timer within the control panel is set to the proper time The timer unit display should be set to 10 hours and the timer dial needle set to 3 6 ...

Страница 11: ...ng valve control pad Set the backwash flow rate by adjusting the gray sludge transfer valve 4 Use Table 5 to determine the typical setting for each Fusion model Measuring the flow rate Measure the actual backwash flow rate at the outlet of the sludge return pipe in the first chamber the same way the recirculation flow rate is measured Adjust the gray sludge transfer valve 4 if necessary to obtain ...

Страница 12: ...es 1 Transparency Measures the ability of the water to transmit light Using the ladle fill the transparency tube with a water sample collected from the clean water storage chamber Looking down through the water column slowly drain the transparency tube using the valve on the flexible hose until you can first distinguish between the black and white colors on the secchi disk in the bottom of the tub...

Страница 13: ...olor remnants of digestion are often yellowish in color White sometimes present after new construction often due to drywall mud PART B Anaerobic Chamber collect samples from the outlet baffle of the anaerobic chamber to be used for the following analyses 1 Transparency A transparency reading more than 20 cm is preferred 2 Scum Should not be present unless recirculation and orbackwashrateistoohigho...

Страница 14: ...aeration line after the switching valve as shown in Fig 20 Gradually open the water faucet and introduce water into the system Rotate valve 1 back and forth from the 0 to the 100 position several times to flush Turn off the water remove the water line and reconnect the airline to the blower Set valves 1 and 2 back to the appropriate positions See Recirculation Flow Adjustment pg 10 C Cleaning the ...

Страница 15: ...ING 1 Odor Offensive odors are often the result of insufficient or inappropriate bacterial growth Causes may include a young or unestablished system insufficient air introduction or the addition of detrimental chemicals or poisons into the system Ensure the blower and air delivery systems are functioning Check with the homeowner regarding chemical use and disinfection habits Check all risers and l...

Страница 16: ...MAINTENANCE PUMPING AS NEEDED Figure 21 Pump out procedures Step 1 Remove the scum Step 2 Remove the sludge 1 2 Sedimentation separation tank Vacuum Step 1 Remove the scum Step 2 Remove the sludge on the filter media Step 3 Remove the sludge under the media while washing the filter with tap water 1 Anaerobic filter tank Vacuum Tap water 2 3 ATTENTION Remove the scum first If you remove the sludge ...

Страница 17: ...17 Copyright 2022 All rights reserved ...

Страница 18: ... and pull the rubber elbow away from the discharge port of the diaphragm housing Carefully use a small flat bladed screw driver to unbond uncouple the rubber tube from the discharge port then pull it away See Figure 29 6 Next pull the diaphragm housing away See Figure 30 7 Unscrew the hex nut at the center of the diaphragm and proceed to pull the diaphragm from the magnetic bar See Figure 31 8 If ...

Страница 19: ... 94 100 Weight in Pounds 2425 3748 Lids and Access 24 Diameter 4 4 Blower Information Alita AL 250 1 Alita AL 300 1 Switching Valve P N 151438 1 1 Air Line Size s 3 4 Recirculation 1 1 1 Backwash 1 1 Inlet Outlet Information Influent Invert inches 21 21 Effluent Invert inches 28 28 Inlet Outlet Pipe Size Inches 4 4 Blower Details Voltage Amps Sound dB Air Flow L min Weight Alita AL 250 120 3 7 46 ...

Страница 20: ...ight 2022 All rights reserved MAIL TO P O BOX 16347 Louisville KY 40256 0347 SHIP TO 3649 Cane Run Road Louisville KY 40211 1961 502 778 2731 1 800 928 PUMP FAX 502 774 3624 Visit our website zoellerpumps com ...

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