background image

4

© Copyright 2022. All rights reserved.

The complete wastewater treatment system will typically consist of the Fusion

®

 treatment components and a soil absorption 

field for final disposal of the liquid effluent. Some states or counties may require the addition of a septic tank before the Fusio

n

®

 to 

increase the sedimentation chamber capacity and retain more solids. Please see Figure 9 for a typical Fusion

®

 system. Variations to 

the typical system will be made to suit your particular site and system design needs. Please contact your authorized Fusion

®

 installer 

or maintenance provider for further information about your system design.

The Fusion

®

 alarm panel (see Figure 4) is designed to activate an 

audible buzzer and red beacon light on top of the panel if there is a 
drop in air pressure, if a high water alarm condition occurs, or if the 
blower does not cycle between recirculation and backwash modes 
within the preset time. (Note: Alarm panel can only function as 
long as there is electrical power supplied to the panel)

You may from time to time check the proper operation of the 
alarm panel by toggling the black switch on the side of the panel 
to “test”. The buzzer will sound and the red beacon will light as 
long as you hold the switch in the test position. Release the switch 
for normal operation.

Figure 4

SK2933

The Fusion

®

 is designed to treat household type waste and can treat 

most common substances introduced into the system. However, 

certain  harmful  substances  may  reduce  the  efficiency  or  stop  the 
treatment process by reducing or destroying the beneficial bacterial 

populations responsible for treatment. In general, if a chemical 
substance is considered harmful to humans then it should also be 
considered harmful to the Fusion

®

 treatment system. If you have any 

questions concerning the use of any of these  substances, please 
contact your Fusion

®

 maintenance provider. 

The introduction of any 

substance on the “Do Not List” into the Fusion

®

 will void the warranty.

LEAKY FIXTURES

It  is  very  important  to  monitor  all  water  fixtures  in  the  home  for 

leaks and drips and repair them immediately. Excessive water use 
may hydraulically overload your Fusion

®

 system and reduce its 

treatment  efficiency.  Excessive  water  use  may  also  overload  your 
soil absorption field and cause failure.

HIGH USE WATER DEVICES

The draining of hot tubs and swimming pools into your Fusion

®

 

system could cause hydraulic overloading and may reduce 

the  treatment  efficiency.  Please  drain  these  devices  to  another 

location. Contact your local regulatory authorities or authorized 
Fusion

®

 maintenance provider for more information. The use of 

large  capacity  single  fill  and  drain  whirlpool  bathtubs  may  also 

cause hydraulic overloading of your Fusion

®

. Please limit the use 

of these types of tubs.

The Fusion

®

 system is designed to continuously operate 

automatically with little direct maintenance from the owner. 
Periodically, a check of the blower area is recommended to 
ensure no debris obstructs the ventilation or intake areas of 
the blower.  Also, periodically test the control panel as outlined 
under the alarm panel section. The owner should closely monitor 
the types and amounts of substances and products used. Water 
use should also be closely monitored to ensure proper operation 
of the Fusion

®

 system. 

Periodically, more extensive maintenance must be performed. 
Your authorized Fusion

®

 maintenance provider will oversee this 

service. The name of the maintenance provider can be recorded 
on the front of this document and should also be located on 
the alarm panel.  For more information see the Operation and 
Maintenance section of the manual.
The owner should only perform minimal routine maintenance on 
the Fusion

®

 such as clearing debris from around blower housing 

(leaves, snow, and grass clippings). The Fusion

®

 should also 

be  protected  from  excessive  weight  such  as  vehicular  traffic. 

Trees and bushes should not be planted in close proximity to 
the Fusion

®

. The Fusion

®

 should be accessible to maintenance 

personnel and the riser lids must never be buried.

ALARM PANEL

HARMFUL  SUBSTANCES

SYSTEM COMPONENTS

SYSTEM CARE

1 2 3 4 5 6 7 8

TB2

120 VAC  L1

INCOMING  N

POWER  GND

DISNF

ALARM

HIGH WATER 

ALARM

BLOWER

*FOR ILLUSTRATION PURPOSES ONLY*

REFER TO SCHEMATIC LOCATED IN

PANEL FOR INSTALLATION

BLOWER FOR LARGE ZFL FUSION MODELS

GND LUG 

TRANSFORMER

TIMER SWITCHING VALVE

S1

R1

E

S

R

Содержание Fusion Series

Страница 1: ... years from date of purchase by the end user No allowance will be made for shipping charges damages labor or other charges that may occur due to product failure repair or replacement This warranty does not apply to and there shall be no warranty for any material or product that has been disassembled without prior approval of Manufacturer subjected to misuse misapplication neglect alteration accide...

Страница 2: ...rom the liquid In the second chamber plastic media with large surface areas are used to increase contact between water and beneficial bacteria to optimize treatment A small linear air blower is used to move air oxygen into the third chamber for the aerobic process The final effluent leaving the system will have been treated to secondary quality effluent HOW A FUSION SERIES TREATMENT SYSTEM WORKS F...

Страница 3: ...ous nitrogen The gaseous nitrogen then escapes to the atmosphere 3 Aeration Chamber The aeration chamber consists of an aerated upper section and a filter media lower section The chamber is filled with hollow cylindrical filter media 0 6 inch diameter 15 mm and 0 55 inches long 14 mm Biological treatment takes place on the filter media surface Aeration is continuous Residual suspended solids are c...

Страница 4: ...repair them immediately Excessive water use may hydraulically overload your Fusion system and reduce its treatment efficiency Excessive water use may also overload your soil absorption field and cause failure HIGH USE WATER DEVICES The draining of hot tubs and swimming pools into your Fusion system could cause hydraulic overloading and may reduce the treatment efficiency Please drain these devices...

Страница 5: ... reconnect power to either the blower or alarm panel once it has been submerged Immediately contact your authorized Fusion maintenance provider to inspect the Fusion the blower and the alarm panel Your maintenance provider will repair or replace the components as needed Fusion Series systems are compact efficient and designed to be installed in a typical residential light commercial environment Th...

Страница 6: ...amp soil around perimeter of the unit as it is backfilled to stabilize the unit and to reduce settling 7 Finalize backfill with a mounded contour so that surface water is shed away from the unit Under no circumstances should surface water be allowed to accumulate around unit 8 CAUTION MAXIMUM soil burial depth over the unit is 36 inches 914 mm EXCAVATION AND INSTALLATION BACKFILLING COLD WEATHER I...

Страница 7: ...er by 6 inches in height Do not install more than two riser heights together for a maximum of 12 inches burial depth Prepare risers by applying two complete circular beads of silicone or other like sealant around riser flange in order to seal risers and make the installation watertight Install the 24 inch diameter riser onto the already installed riser adapters with the provided stainless steel sc...

Страница 8: ...on lines 8 Attach the small diameter black air tubing included in the blower box to barbed fitting on PVC tee Black air tubing and blower cord should be routed to the control panel through conduit Attach the black air tubing line to the air pressure sensor barbed fittings in the panel Figure 10 If air tubing is not connected to backwash and recirculation lines the panel will alarm 9 Connect the re...

Страница 9: ...ncrete Volume W H Concrete Volume W H Concrete Volume W H Concrete Volume FT FT FT3 CY FT FT FT3 CY FT FT FT3 CY FT FT FT3 CY ZFL 2800 2 8 3 0 432 16 2 7 2 8 370 14 2 6 2 5 323 12 2 3 2 10 334 13 ZFL 4000 3 0 3 0 531 20 3 0 2 6 443 16 2 10 2 5 400 15 2 6 2 11 416 16 Model 24 Cover 30 Cover 36 Cover W H Concrete Volume W H Concrete Volume W H Concrete Volume FT FT FT3 CY FT FT FT3 CY FT FT FT3 CY Z...

Страница 10: ...electrical codes 2 The blower should be directly wired into the alarm panel The alarm panel must be located in a dry location that is accessible for maintenance Please see the wiring diagram and instructions enclosed with the alarm panel 3 Make certain the timer within the control panel is set to the proper time The timer unit display should be set to 10 hours and the timer dial needle set to 3 6 ...

Страница 11: ...ng valve control pad Set the backwash flow rate by adjusting the gray sludge transfer valve 4 Use Table 5 to determine the typical setting for each Fusion model Measuring the flow rate Measure the actual backwash flow rate at the outlet of the sludge return pipe in the first chamber the same way the recirculation flow rate is measured Adjust the gray sludge transfer valve 4 if necessary to obtain ...

Страница 12: ...es 1 Transparency Measures the ability of the water to transmit light Using the ladle fill the transparency tube with a water sample collected from the clean water storage chamber Looking down through the water column slowly drain the transparency tube using the valve on the flexible hose until you can first distinguish between the black and white colors on the secchi disk in the bottom of the tub...

Страница 13: ...olor remnants of digestion are often yellowish in color White sometimes present after new construction often due to drywall mud PART B Anaerobic Chamber collect samples from the outlet baffle of the anaerobic chamber to be used for the following analyses 1 Transparency A transparency reading more than 20 cm is preferred 2 Scum Should not be present unless recirculation and orbackwashrateistoohigho...

Страница 14: ...aeration line after the switching valve as shown in Fig 20 Gradually open the water faucet and introduce water into the system Rotate valve 1 back and forth from the 0 to the 100 position several times to flush Turn off the water remove the water line and reconnect the airline to the blower Set valves 1 and 2 back to the appropriate positions See Recirculation Flow Adjustment pg 10 C Cleaning the ...

Страница 15: ...ING 1 Odor Offensive odors are often the result of insufficient or inappropriate bacterial growth Causes may include a young or unestablished system insufficient air introduction or the addition of detrimental chemicals or poisons into the system Ensure the blower and air delivery systems are functioning Check with the homeowner regarding chemical use and disinfection habits Check all risers and l...

Страница 16: ...MAINTENANCE PUMPING AS NEEDED Figure 21 Pump out procedures Step 1 Remove the scum Step 2 Remove the sludge 1 2 Sedimentation separation tank Vacuum Step 1 Remove the scum Step 2 Remove the sludge on the filter media Step 3 Remove the sludge under the media while washing the filter with tap water 1 Anaerobic filter tank Vacuum Tap water 2 3 ATTENTION Remove the scum first If you remove the sludge ...

Страница 17: ...17 Copyright 2022 All rights reserved ...

Страница 18: ... and pull the rubber elbow away from the discharge port of the diaphragm housing Carefully use a small flat bladed screw driver to unbond uncouple the rubber tube from the discharge port then pull it away See Figure 29 6 Next pull the diaphragm housing away See Figure 30 7 Unscrew the hex nut at the center of the diaphragm and proceed to pull the diaphragm from the magnetic bar See Figure 31 8 If ...

Страница 19: ... 94 100 Weight in Pounds 2425 3748 Lids and Access 24 Diameter 4 4 Blower Information Alita AL 250 1 Alita AL 300 1 Switching Valve P N 151438 1 1 Air Line Size s 3 4 Recirculation 1 1 1 Backwash 1 1 Inlet Outlet Information Influent Invert inches 21 21 Effluent Invert inches 28 28 Inlet Outlet Pipe Size Inches 4 4 Blower Details Voltage Amps Sound dB Air Flow L min Weight Alita AL 250 120 3 7 46 ...

Страница 20: ...ight 2022 All rights reserved MAIL TO P O BOX 16347 Louisville KY 40256 0347 SHIP TO 3649 Cane Run Road Louisville KY 40211 1961 502 778 2731 1 800 928 PUMP FAX 502 774 3624 Visit our website zoellerpumps com ...

Отзывы: