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18

19

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

CORRECTIVE ACTION

Little or no 

discharge

1.  Casing not initially filled with water

1.   Fill pump casing

2. Suction lift too high, or too long

2.    Move pump closer to water source

3. Hole or air leak in suction line

3.   Repair or replace. Use pipe tape and 

pipe sealing compound

4. Foot valve too small

4.    Match foot valve to piping or install 

one size larger foot valve.

5.  Foot valve or suction line not 

submerged deep enough in water

5.   Submerge lower in water

6. Motor wired incorrectly

6.  Check wiring diagram

7. Casing gasket leaking

7. Replace

8.  Suction or discharge line valves 

closed

8. Open

Pump will not 

deliver water 

or develop 

pressure

1. No priming water in casing

1.   Fill pump casing

2.  Leak in suction line

2.   Repair or replace

3.  Discharge line is closed and priming 

air has nowhere to go

3.   Open ball valve

4.  Suction line (or valve) is closed

4.   Open

5.  Foot valve is leaking

5.   Replace foot valve

6.  Suction screen clogged

6.   Clean or replace

Loss of suction 1. Air leak in suction line

1.   Repair or replace

2. Suction lift too high

2.   Lower suction lift, install foot valve 

and prime

3.  Insufficient inlet pressure or suction 

head

3.    Increase inlet pressure by adding 

more water to tank or increasing back 

pressure

4.  Clogged foot valve or strainer

4.   Unclog

Pump vibrates 

and/or makes 

excessive 

noise

1.  Mounting plate or foundation not rigid 

enough

1. Reinforce

2.  Foreign material in pump

2.  Disassemble pump and clean

3.  Impeller damaged

3. Replace

4.  Worn motor bearings

4.   Replace

Pump will not 

start or run

1.  Improperly wired

1.  Check wiring diagram on motor

2.  Blown fuse or open circuit breaker

2.  Replace fuse or close circuit breaker

3.  Loose or broken wiring

3.  Tighten connections, replace broken 

wiring

4.  Stone or foreign object lodged in 

impeller

4.  Disassemble pump and remove 

foreign object

5.  Motor shorted out

5. Replace

6.   Thermal overload has opened circuit

6.  Allow unit to cool, restart after reason 

for overload has been determined

Please review the following troubleshooting questions before returning a pump as defective.
If you have any questions, please call Customer Service at (800) 584-8089.

MODEL

LIQUID PUMP

LR90197

US

REV

DATE CODE:/CÓDIGO DE FECHA

Made in USA • Hecho en EE.UU.

Kendallville, IN 46755 • USA

QUICK TROUBLE-SHOOTING CHECKLIST

20

20

20

20

RESETRESET

TESTTEST

IL1381

C

US

LR90197

UL Std. No. 778

ENCLOSURE 3

starwatersystems.com

Pump:

ES05S

Rev:

B

Motor:

98L105

HP:

1/2

PH

1

Hz

60

Volts

115/230

S.F.

1.2

Amps

6.4/3.2

S.F. Amps:

8.6/4.3

RPM

3450

Type

C

Duty:

Cont.

Temp

65C

KVA Code

G

Frame

56L

Ins Class

B

Factory prewired for 115V

Thermally protected automatic

Check voltage of power source

Use copper conductors only

  

  ELECTRICAL HAZARD  

Improper installation may result in fi re, explosion, electrical short or injury. Replace all covers 

before operating. Ground motor in accordance with local and national electrical codes. 

Disconnect power source before touching internal parts. Motors equipped with automatic 

protection may restart without warning.

See instruction manual for proper installation procedure.

Se reporter au manuel d’instructions pour suivre la procédure adéquate d’installation.

Consulte el instructive para conocer el procedimiento de instalación correcto.

L1

L2

A

B

L1

L2

A

B

IL0180

YELLOW

115 VOLT

SINGLE PHASE

LINE

230 VOLT

SINGLE PHASE

LINE

WHITE

GRAY

RED

TAN

YELLOW

WHITE

GRAY

RED

TAN

DATE CODE: 

0218*

                                                                                      

Made in USA

IL1351

IL1102

1.   Check date code to make sure pump is within 

warranty period. Date code is the month and the 

year. 

      (Example: 0318 is March of 2018. Date Code is 

found on the top of the pump.)

2.   Make certain that the power source matches 

the pump requirements. This pump has a dual 

voltage motor and can run on 115 V or 230 V. 

This pump is pre-wired at the factory to run on 

115 V.

3.    If pump does not run, check the GFI or breaker 

panel switch to make it is in full operation.

4.   If the pump runs all the time, make sure the 

pump has been primed correctly. If pump is not 

holding the prime, inspect check valve, foot 

valve, and piping, then re-prime.

5.   If the pump runs but won’t shut off, check 

pressure switch.

Содержание 1461-0006

Страница 1: ...hase Date Questions problems missing parts Before returning to your retailer call our customer service department at 1 800 584 8089 7 30 a m 5 00 p m EST Monday Friday ATTACH YOUR RECEIPT HERE Zoeller...

Страница 2: ...read and understand this entire manual before attempting to assemble operate or install the product NOTE Pumps with the UL Mark and pumps with the US mark are tested to UL Standard UL778 CSA certifie...

Страница 3: ...ls or with cisterns or lakes Description Quantity Pump 1 PREPARATION Before beginning installation of product make sure all parts are present If any part is missing or damaged do not attempt to assemb...

Страница 4: ...nufacturer Always glue in a vertical direction whenever possible to prevent glue from dripping inside pipe or fittings CAUTION Use pipe tape and pipe paste compound on all male threads Tighten with wr...

Страница 5: ...ssure gauge to ensure it s set to 18 PSI a Use a tire pump to adjust the PSI to 18 PSI b If water leaks from the air release valve replace the pressure tank CHECK TANK PRESSURE 20 20 20 20 Breaker Box...

Страница 6: ...come in contact with oil grease hot surfaces or chemicals The pump must be properly grounded using the proper wire cable with ground CAUTION Protect the power cable from coming in contact with sharp o...

Страница 7: ...of the pressure switch Wire from motor Wire from power supply 7 IL1376 Wire from motor Pressure switch Strain relief 6 6 Insert an electrical wire strain relief into the opening in the opposite side...

Страница 8: ...nomical to run and requires a smaller wire size NOTE This pump is pre wired at the factory to run on 115 V A B L1 L2 IL1356 230V GRAY RED 2b A B L1 L2 IL1355 GRAY RED 2a b Pull the red wire with the f...

Страница 9: ...eaker box and check all pipe connections for leaks All connections must be water and air tight in order for pump to operate All piping from the well to the pump should slope slightly upward with no sa...

Страница 10: ...has been determined Please review the following troubleshooting questions before returning a pump as defective If you have any questions please call Customer Service at 800 584 8089 MODEL LIQUID PUMP...

Страница 11: ...his warranty must be returned to the manufacturer at Kendallville Indiana or such other place as the manufacturer may designate freight prepaid THE WARRANTY PROVIDED HEREIN IS IN LIEU OF ALL OTHER EXP...

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