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ENGLISH

Zodiac

JXi

™

Gas-Fired Pool & Spa Heater

Installation & Operation Manual

12.3 Heat System Spare Parts List and Exploded Parts Diagrams

12.3.1 Combustion Chamber Assembly

Key No*

Description

model 200

model 370

Exhaust Elbow Assembly Kit

R0590200

Band Clamp Kit

R0590400

Refractory Kit, Internal

R0590500

Combustion Chamber Shelf (set of 2: Models 200, 260)

R0590701

N/A

Combustion Chamber Lid Kit

R0590800

Gasket Kit

R0590901

Sight Glass Kit

R0305400

Ignitor Kit

R0457502

Insulation Kit, External

R0591000

Isolator Kit (Thermal)

R0593200

Heat Exchange Assembly

R0589402

R0589405

Содержание JXi 200

Страница 1: ...jury property damage or death For indoor installations as an additional measure of safety Zodiac Group Australia Pty Ltd strongly recommends installation of suitable carbon monoxide detectors in the v...

Страница 2: ...rvice Access 22 6 2 Bonding 23 6 3 Input Voltage Conversion 120V AC 23 Section 7 Optional Remote Controls 24 7 1 Connecting to a Remote Pool Off Spa Selector 3 Wire Connection 24 7 2 Connecting to a R...

Страница 3: ...should be observed when using the spa Consult heater operation and installation instructions for water temperature guidelines before setting tem perature Spa or hot tub water temperature should never...

Страница 4: ...P ELECTRICAL SUPPLY NATURAL GAS NG 230 VAC 50Hz Optional 120 VAC 50 60 Hz See Appendix A LIQUID PROPANE LP HIGH ALTITUDE NATURAL GAS NG The JXi heater has a special venturi type combustion system whic...

Страница 5: ...hen ignition temperature is attained the gas valve opens and ignition occurs If stable flame is detected the igniter will power down If stable flame is not detected the control system will close the v...

Страница 6: ...d flooring see Section 3 Sufficient combustion and ventilation air Properly sized gas meter and piping Proper electrical wiring Sufficient water flow This manual provides the information needed to mee...

Страница 7: ...estions regarding the materials that need to be used during this installation please call the Zodiac customer service center at 1300 763 021 Indoor installations will require additional venting and ex...

Страница 8: ...cannot be responsible for such water loss or flooding or resulting damage 3 1 Clearances The heater must be installed in a location that allows clearances for maintenance and inspection Minimum dista...

Страница 9: ...ns Although it is always preferable to install the heater on a non combustible surface the JXi series has been certified by IAPMO R T Oceana to applicable national standards for installation on solid...

Страница 10: ...top patio bar etc flue shall be adequately supported and At least 2 m 6 5 above the roof level and 500 mm 20 above any surrounding parapet AS5601 indicates two permanent openings each with the minimum...

Страница 11: ...ipe materials sizing and installation must be as required by the National Fuel Gas Code NFPA 54 ANSI Z223 1 or Australia Standard for Gas Pool Heaters AS4560 AS NZS 5601 Gas Instal lations as applicab...

Страница 12: ...installations as an added measure of safety Zodiac strongly recommends installation of suitable carbon monoxide detectors in the vicinity of this appliance and in any adja cent occupied spaces Incorr...

Страница 13: ...ED PROFESSIONAL AND ONLY AFTER CONTACTING ZODIAC GROUP AUSTRALIA FOR THE PROPER INSTRUCTIONS AND CONVERSION KIT All questions should be directed to the Zodiac customer service center at 1300 763 021 4...

Страница 14: ...ler turn the tap plug 2 3 turns counter clockwise CAUTION Do not back the tap screw entirely out of the inlet pressure tap The screw is small and easily lost A lost screw needs to be replaced before t...

Страница 15: ...ssure tap e Using a small flathead screwdriver ideally 100 width or smaller turn the tap plug 2 3 turns counter clockwise CAUTION Do not back the tap screw entirely out of the inlet pressure tap The s...

Страница 16: ...a soap solution Do not use an open ame to test for leaks WARNING Failure to secure or replace the pressure tap plugs will allow gas to leak from the valve into the heater body which could result in p...

Страница 17: ...back siphoning of wa ter If there is any chance of back siphoning provide a check valve between the pool and the filter pump inlet Figure 6 Typical Water Piping Configuration MAIN DRAINS Suction Outl...

Страница 18: ...ypass Valve A manual bypass valve is to be installed in any system in which the pump flow exceeds 378 lpm 100 gpm Connect ball valve between water inlet and outlet See inset a in Figure 6 Adjust the v...

Страница 19: ...turn heated water to the pool Be sure to check flow rates as outlined in Section 5 1 and if necessary make provisions for and ensure sufficient space for the installation of a manual bypass valve as o...

Страница 20: ...he switch is preset at the factory for activation at 14 kPa 2 psi The pressure switch setting must be adjusted If the heater is installed Below the surface level of the pool More than 600 mm 2 above t...

Страница 21: ...quirements below and must be provided and installed by the installer The maximum working pressure of this heater is 345 kPa 50 psi Be sure to take into consideration the maximum allowable pressure of...

Страница 22: ...odiac provides a special labeled bonding lug on the manifold side of the heater to accommodate this requirement All electrical connections and wiring must be done by a certified electrician only Elect...

Страница 23: ...T 240 C 464 F BYPASS MOTOR BYPASS SWITCH W W a b c d e f g h i j k l 220 240 VAC Heater Power Supply Figure 12 JXi Connections Schematic Wiring Diagram 6 2 Bonding Zodiac requires that the appliance b...

Страница 24: ...ote TSTAT to turn the heater on or off but not perform any other function When using this type of connection remember to set the heater control to SPA and set the thermostat control to maximum 7 2 1 I...

Страница 25: ...POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO If your PCB firmware is REV N or higher Turn off the power to both the heater and the controller Open the power center enclosure and remove the front dead p...

Страница 26: ...heavier than air and will settle on the floor 8 2 1 What To Do If You Smell Gas Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately cal...

Страница 27: ...ombustion product fumes at any time and especially when these fumes are being emitted This burn in period will last only a few minutes 8 3 2 If Ignition Is Unsuccessful If ignition is unsuccessful or...

Страница 28: ...ting and switch appliance to OFF 3 Turn off all electrical power to the appliance if service is to be performed 4 Unplug gas valve power supply 5 Replace top panel See manual for details of operation...

Страница 29: ...mperatures to be displayed in either Celsius or Fahrenheit scale Display Light Timeout Set the display light to turn off after a specific interval of inactivity To Program the Display Language MENU He...

Страница 30: ...starts heating the pool To Turn the Heater Off POOL Press once to enter Pool Heat Mode Press again to turn Pool Heat Mode Off Press once to enter Spa Heat Mode Press again to turn Spa Heat Mode Off SP...

Страница 31: ...whether or not water is properly balanced See Table 5 below Saturation Index pH AF CF TF 12 1 A Factor AF C Factor CF T Factor TF Total Alkalinity Calcium Hardness Temperature A Factor C Factor T Fact...

Страница 32: ...through evaporation It can accounts for 50 of pool systems total heat loss The use of solar blankets automatic covers or anything that limits the air s access to the surface of the water will help red...

Страница 33: ...er pump and lift the release lever on the top of the valve Be sure combustion air and ventilation openings are not blocked 9 5 2 Guidelines for Professional Inspection The following inspections should...

Страница 34: ...W C Use a digital differential manometer to verify correct offset pressure Adjust offset pressure as needed See Section 4 3 Connect a digital differential manometer to blower throat and gas valve port...

Страница 35: ...replace fan Replace igniter Verify proper wiring for 240 VAC Check for proper clearances around heater and for adequate room ventilation if enclosed Inspect for blockage or restriction at discharge of...

Страница 36: ...features Incorrect service of this heater can result in personal injury or damage to property To avoid such hazards the heater must be serviced only by a qualified professional service technician Sect...

Страница 37: ...t Kit Left Right set of 2 R0592501 R0592501 3 Heater Base Kit R0592600 R0592600 4 Front or Back Panel Kit R0592701 R0592701 5 Side Panel Kit R0592901 R0592901 6 Vent Terminal Housing Kit R0593100 R059...

Страница 38: ...00 2 Band Clamp Kit R0590400 R0590400 3 Refractory Kit Internal R0590500 R0590500 4 Combustion Chamber Shelf set of 2 Models 200 260 R0590701 N A 5 Combustion Chamber Lid Kit R0590800 R0590800 6 Gaske...

Страница 39: ...0591100 R0591100 2 Air Intake Grate Kit R0591200 R0591200 R0591200 R0591200 3 Blower Intake Orifice Kit R0734101 R0734101 R0734102 R0734102 4 Gas Valve R0739300 R0739300 R0739300 R0739300 5 Burner Kit...

Страница 40: ...Kit R0589500 R0589500 6 Manifold Backplate Kit R0590002 R0590005 7 Manifold 3 Port no backplate included must order separately R0590101 R0590101 8 Water Pressure Switch Kit R0457002 R0457002 9 Goody...

Страница 41: ...ure Switch Kit R0456400 R0456400 7 Flue Temp Sensor R0719401 R0719401 8 Water Pressure Switch Kit R0013202 R0013202 9 Power Interface Board PIB R0719503 R0719503 10 Power Distribution Board PDB R04581...

Страница 42: ...fore approaching inspecting or troubleshooting any leaking plumbing that may have caused electrical devices in the surrounding area to get wet A b Main Wiring Connections WARNING In order to prevent r...

Страница 43: ...20V connection wires from the conduit through the upper knockout Wire the input according to the illustration below Use needle nose pliers or a comparable tool to ensure that the wires are well seated...

Страница 44: ...ield NSW 2164 1300 763 021 www zodiac com au ZODIAC is a registered trademark of Zodiac International S A S U used under license All other trademarks referenced herein are the property of their respec...

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