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807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions

System fault 

message

Possible cause

Recommended 

action

Fault stops 

showing when:

UV Not Present

a.  UV-C Module USB-C 

cable is not connected 
correctly to the UV PCB

b.  UV-C Module cable is 

faulty

c.  UV IO PCB is faulty

Check that the 
UV-C Module USB 
cable is correctly 
plugged into the 
HydroTap

UV-C Module 
is connected 
properly (power 
does not have to 
be on)

UV Over Temp

Internal 
temperature is 
greater than 55°C

a.  There is a kink in the hose 

preventing cold water 
being dispensed

b.  Cold Pump is not 

dispensing water

c.  UV-C Module is faulty
d.  UV PCB is faulty

Verify that water 
is flowing through 
the UV-C Module 
when attempting 
to dispense

UV-C Module cools 
down and reports 
that its internal 
temperature has 
returned to 40°C or 
lower

UV Under Current

Tried to dispense 
cold water and 
current of UV-C 
Module not 
at minimum 
threshold.

a.  The 12V external power 

supply is not connected 
to the mains power outlet 
and/or the G5 HydroTap

b.  The 12V external power 

supply is faulty 

c.  UV-C Module is faulty
d.  UV IO PCB is faulty

Check power 
supply is correctly 
plugged in and 
turned on. Turn the 
HydroTap off and 
then on.

Power turned off, 
then on.

UV Over Current

Tried to dispense 
cold water and 
current of UV 
filter greater 
than maximum 
threshold.

a.  UV-C Module is faulty
b.  UV PCB is faulty

Turn power off, 
then on.

Power turned off, 
then on.

UV Comms Error

No communication 
to the UV IO PCB.

a.  UV PCB is faulty
b.  Ribbon cable connecting 

the UV PCB and the LCD 
PCB is faulty.

N/A

Communication 
restored.

Troubleshooting

The UltraCare UV-C Module may cause the following fault codes.

Содержание HydroTap G5 Touch-Free Wave

Страница 1: ...08 22 HydroTap G5 UltraCare Install Instructions Command Centre UltraCare BCU40 BCU60 BCU100 Visit our website to download the manuals Australia UK AFFIX PRODUCT LABEL HERE Zip HydroTap G5 Installatio...

Страница 2: ...Connect the Booster 19 SECTION 12 Connect the Command Centre 20 SECTION 13 Commissioning 23 Troubleshooting 37 Operation maintenance 39 Cleaning 40 Performance data sheet 41 End of life disposal 42 Th...

Страница 3: ...ur HydroTap download read the Command Centre installation and user instructions which can be found online at Australia www zipwater com UK specify zipwater co uk Read and use the instructions supplied...

Страница 4: ...similar non retail applications Refrigerant WARNING KEEP VENTILATION OPENINGS IN THE APPLIANCE ENCLOSURE OR IN THE BUILT IN STRUCTURE CLEAR OF OBSTRUCTION The Zip HydroTap Command Centre range uses ei...

Страница 5: ...ond your personal capabilities please seek assistance with the lift The weight of the Command Centre is marked on the packaging Do not lift the Command Centre by the front cover or any of its connecti...

Страница 6: ...s gas under pressure may explode if heated Protect from sunlight Do not expose to temperatures exceeding 50 C Do not expose to naked flame or any incandescent material Do not pierce or burn even after...

Страница 7: ...umstances without first isolating the appliance from the power supply Connect only to a potable wholesome cat1 mains water supply The new hose sets supplied with the product must be used Do not re use...

Страница 8: ...must be replaced by a Zip service provider or a qualified electrician Do not locate multiple portable socket outlets or portable power supplies at the rear of the appliance For safe operation the Hyd...

Страница 9: ...700kPa in Australia protecting the system against pressure surges above 500kPa Water supply pressure requirements Component Min Max pressure kPA bar Australia UK HydroTap 170 1 7 700 7 0 170 1 7 500...

Страница 10: ...designed to reduce normally occurring non pathogenic nuisance microorganisms Class B systems are not intended for treatment of contaminated water UltraCare Command Centre BCU40 BCU60 BCU100 Boiling w...

Страница 11: ...cification Rating Power supply 100 240V AC 50 60Hz Power supply current 1A 0 5 230V Output voltage and current 12 0V 3 0A DC Figures above show the capacity of the power supply under full load Less wi...

Страница 12: ...ooster Booster hoses Optional Filters Water filter instructions Limescale filter kit Optional Font Font kit Optional Note Mains water isolation valve is not supplied with the kit Contact Zip for the f...

Страница 13: ...ins water braided hose length is 750mm Electrical power cable length is 1 8m SECTION 6 General layout Installation Optional Booster lime scale filter 1 2 3 4 5 6 7 8 9 Mains water supply isolation val...

Страница 14: ...ntilation for the safe and effective use of the HydroTap system Command Centre width 200mm 50mm 50mm Use instructions supplied with individual kit parts Use of tools can be hazardous Assess the risks...

Страница 15: ...uctions provided with the Vent Tray Cold air is drawn in through the inlet vent and gap provided by the door buffers Inlet vent is mounted over cupboard side door or floor cut out Warm air is exhauste...

Страница 16: ...ed Connect together Connect to Command Centre see page 21 Connect to Command Centre see page 21 Note Mixer tap installations also use a Tee piece as part of the water supply plumbing connections See t...

Страница 17: ...limescale filter Water in Bypass out see page 21 Water out Bypass in see page 21 Insert Remove Insert Remove For filter head and scale filter installation use the guide supplied with the filter head a...

Страница 18: ...02 08 22 HydroTap G5 UltraCare Install Instructions SECTION 10 Fit the Booster a b c d e f 10 15 Note Take care not to break the clips when removing or installing the Booster Supplied with selected m...

Страница 19: ...ith spanner while tightening hoses 3 8 BSP connections Do not connect to electrical power until commissioning Do not over tighten hose connections Braided hoses supplied cannot be lengthened Strainer...

Страница 20: ...not connect to the mains socket until commissioning Installation diagrams are for illustrative purposes only Hoses are not shown to scale and cannot be lengthened Tips for hose connection Push the si...

Страница 21: ...t foam insulation supplied to the BLUE pipe Installation BLUE RED CLEAR Booster selected models and limescale filter optional Diagram for illustrative purposes only Hoses are not shown to scale as the...

Страница 22: ...r direction no polarity Plug the 12V UV C module power supply into the Command Centre Insert all connectors square on firmly in place Do not apply off axis or lateral force to the connections UV C Pow...

Страница 23: ...instructions HydroTap Clean is a first to market cleaning process for HydroTap systems comprised of the HydroTap Clean solution dosing adaptor and smart firmware The HydroTap Clean process is automate...

Страница 24: ...oning process Optional screen shown if the commissioning was previously started but not complete Command Centre powered off during process Otherwise screen will not be shown Read the commissioning inf...

Страница 25: ...sh the new cartridge up into the filter head Turn the cartridge a quarter turn to the right until it comes to a complete stop and locks 13 4 Set the date time drain away options Touch the date and tim...

Страница 26: ...lush the filter Open filter door uncoil flush line Direct flush line into bucket Place a cloth or towel under the filter cartridge to catch any water that may spill Open the stop cock valve Start filt...

Страница 27: ...e from the Command Centre manifold Direct it into a 15 litre container Touch green play icon to start filter flush Once the filter flush is finished reconnect the limescale filter OUT hose to the Comm...

Страница 28: ...xt screen Monitor the on screen information Note if Font has been selected on the drain away option see section 13 4 and auto dispense is disabled on entry into this screen the screen prompts the user...

Страница 29: ...ng Check the adapter seal is present and correctly positioned in the adapter Install the HydroTap Clean adapter 1 into the filter head Turn the adapter a quarter turn to the right until it comes to a...

Страница 30: ...Install Instructions SECTION 13 Commissioning Filter head and HydroTap Clean adapter 1 HydroTap Clean can 2 Confirm installation of the HydroTap Clean can by selecting YES on the screen Screw the Hyd...

Страница 31: ...ling calibration and cleaning process begins Monitor the on screen information Touch Chilled cleaning forward arrow to view screen of cleaning process Note If Chilled cleaning text is flashing there i...

Страница 32: ...ormation and instructions Note When the cleaning process completes there is an opportunity to re install the filter while the boiling calibration is finishing Unscrew the HydroTap Clean can 2 Ensure t...

Страница 33: ...807042 v1 02 08 22 HydroTap G5 UltraCare Install Instructions 33 SECTION 13 Commissioning Remove the dust cap and re install the filter Touch forward arrow on screen to continue Remove the HydroTap Cl...

Страница 34: ...uch and HOLD the green run arrow icon to dispense directly from the touch screen display If choosing to dispense directly from the touch screen display dispensing boiling water text flashes on the scr...

Страница 35: ...ycle three times SECTION 13 Commissioning Note For all boiling models if after filling the hot tank during the tank flush process the hot water temperature is still above 500 C the tank will need to b...

Страница 36: ...sity varies from site to site therefore it is recommended that a re calibration be performed at the time of the installation All direct sunlight must be shaded from the HydroTap during the calibration...

Страница 37: ...sor Closed Internal fault Call Zip Service Flood sensor Open Internal fault Call Zip Service Condenser sensor Closed Internal fault Check ventilation Call Zip Service Condenser sensor Open Internal fa...

Страница 38: ...cools down and reports that its internal temperature has returned to 40 C or lower UV Under Current Tried to dispense cold water and current of UV C Module not at minimum threshold a The 12V external...

Страница 39: ...tisation electrical safety inspections as well as general maintenance of your HydroTap For more information visit our websites Australia www zipwater com hydrocare UK specify zipwater co uk The Zip fi...

Страница 40: ...sinfection wipes may be used to clean around and within the tap spout Do not use abrasives to clean the sensor lenses at the sides top and rear of the tap This could cause permanent malfunction and vo...

Страница 41: ...Conditions Electrical characteristic 12 VDC 1 6 A Max Operating Temperature 50 C Replacement UV C module 809283 Spare part number 96863 Class B system This system or component conforms to NSF ANSI 55...

Страница 42: ...to a collection point designated by local authorities The separate collection and recycling of your product and or its battery at the time of disposal will help conserve natural resources and ensure t...

Страница 43: ...43 807042 v1 02 08 22 HydroTap G5 UltraCare Install Instructions Notes...

Страница 44: ...enance ZipWater ABN46000578727 67 77AllinghamStreet CondellParkNSW2200 Postal LockedBag80 Bankstown1885 Australia Tel 612 97963100 Freecall1800947827 1800ZIPTAP As Zip policy is one of continuous prod...

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