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Testing the brake according EN 81-1

It is recommended to perform the tests when the car position is about in the middle of the shaft.

If a safety brake is additionally available, this must be bled for testing the operating brake. This is 

possible with the bleeding screws provided.

Overload

The test shall be carried out whilst the car is descending at rated speed with 125 % of the rated load 

and interrupting the supply to the motor and the brake.

Caution! To avoid overloading of the gear tooth system, the test load of 125 % may not be applied in 

upward direction.

Failure of one brake circuit:

The test shall be carried out whilst the car is descending at rated speed with rated load.

To simulate failure of the brake circuit, it must be possible to keep the brake circuits open mechanically 

separately even when opening the safety circuit. A special lever for hand releaser (1) is available for 

this.

Picture 6.4.1: Bleeding brake circuits independently of each other

4 Levers for hand release

While performing this test the elevator has to be observed. If there should be no visible deceleration, 

the open brake circuit has to be closed immediately! The elevator has to be put out of service and the 

brake to be checked! 

Testing the safety brake (if available)

As a protective device for the upward moving cabin against overspeeding:

The test is conducted with an empty cabin in upward direction. The operating brake must be kept 

mechanically open for this test.

As protection against unintended movement of the cabin (A3):

Please follow the lift manufacturer

s instructions!

Testing the micro switches

According to their use as a make or break contact one microswitchcontact at a time has to be opened 

or short circuited.

If there is a wrong or missing micro switch signal, a travel must not be started.

6.5

Pull out of safety gear

If the lift car loaded with rated load is caught by the trap due to a fault or during the TÜV inspection, 

the trap device could be fairly tight. In such a case it is quite possible that the drive torque is 

insuf

cient to pull the lift car out of the trap.

A person may assist additionally at the hand wheel.

A block and tackle or similar must be used in case of insuf

cient drive torque or insuf

cient drive 

capacity of the cables.

It is advisable to have a suitable block and tackle on hand for the TUEV inspection.

Note

Note that an overload in the car leads to an increase in the motor torque. 25 % overload results in 

150 % of the required motor torque! As regulated drives are normally designed for a maximum torque 

of ca. 170 - 200 %, only slight reserves are available during such special cases.  

For that reason it is recommended, just as described in EN 81-1 Appendix D.2 j), to perform a TÜV 

trap inspection in the door area so that the car can be unloaded there to relieve the drive.

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A-TBA11_06-GB 

Part.-No. 01008051-GB

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Содержание ZAS0

Страница 1: ...6 OHYDWRU PDFKLQH ZLWK JHDU 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV 6WRUH IRU IXWXUH XVH 7 B 3DUW 1R 8...

Страница 2: ...te 7 3 2 Transport 7 3 2 1 General 7 3 2 2 Transport by forklift truck 8 3 2 3 Crane transport lifting the drive 8 3 3 Storage 8 3 4 Disposal recycling 8 4 Mechanical installation 8 4 1 General mounti...

Страница 3: ...8 8 3 Spare parts 29 8 3 1 Replacement of the traction sheave 31 8 3 1 1 Required tools for the replacement of the traction sheave 31 8 3 1 2 Dismounting the traction sheave 31 8 3 1 3 Mounting the tr...

Страница 4: ...esponding quali cations and skills for their job 1 4 Exclusion of liability ZIEHL ABEGG SE is not liable for damage due to misuse improper use or as a consequence of unauthorized repairs or modi catio...

Страница 5: ...d in the order Safety features for example the brake release monitoring may not be dismantled circumvented or made inoperative A temperature sensor is installed into the winding as motor protection an...

Страница 6: ...ng properly Shut down and secure the lift immediately in the event of malfunctions Always have faults eliminated immediately 2 5 3 Maintenance and repair Cordon off the maintenance area widely insofar...

Страница 7: ...y is listed in the delivery documents Check for completeness upon receipt Be on the alert for any damage to the packaging or the drive Report any damage due to transport to your shipping agent Transpo...

Страница 8: ...aterials can settle on the drive Extreme heat or cold storage temperature 20 C to 60 C must be avoided High humidity which can lead to condensation must be avoided Avoid aggressive conditions for exam...

Страница 9: ...e drawing There are 4 through borings at the base The elevator machine has to be xed with 4 screws M16 8 8 at the mounting plate Tightening torque M16 8 8 195 Nm Fasten the screws crosswise in at leas...

Страница 10: ...hex nut Set these by swinging the cable protection brackets 1 so that the distance between the cable and the cable protection bracket on the cable in and cable out side of the driving disk is as smal...

Страница 11: ...wear in the mixed friction area in accordance with DIN 51517 3 DIN 51517 3 CLP PG ISO VG 460 are permissible Never mix synthetic oil with mineral oil The synthetic oils have a greater application tem...

Страница 12: ...sing Picture 4 6 2 Setting the spring pre tension 9 Brake spring Picture 4 6 3 Adjusting the brake 6 Brake lever 8 Nuts 10 Nuts Picture 4 6 4 Setting the spring pre tension L Spring length Picture 4 6...

Страница 13: ...and setting the air gap Complete opening of the operating brake is indicated by grinding noises audible between the brake liner and the brake disk when turning the hand wheel But at the same time no l...

Страница 14: ...the setting screw the screw head should touch the button of the micro switch but not yet trigger it when there is power to the brake 4 8 Micro switch of the brake release monitoring Picture 4 8 1 Micr...

Страница 15: ...he PTC thermistor The motor is protected by PTC resistors The connection has to be made through a PTC resistor controller unit Make sure that the motor contactors are switched load free on the control...

Страница 16: ...rmissible tightening torque for bolts M12 15 5 Nm 160 C P1 P2 Thermistor maximum test voltage 2 5 V Kaltleiter max Pr fspannung 2 5 V S4 007 041 Picture 5 3 2 Wiring diagram motor circuit breaker 5 4...

Страница 17: ...gram for connecting the operating brake and the brake release monitoring Picture 5 5 1 Wiring diagram operating brake and brake release monitoring Picture 5 5 2 Circuit example for overexcitement type...

Страница 18: ...ontains a wiring diagram for connecting the safety brake SB SBE and the brake bleeding monitor Picture 5 6 1 Wiring diagram safety brake and brake bleeding monitor Picture 5 6 2 Safety brake 1 Connect...

Страница 19: ...on sheave If the machine has been dismantled for weight transport or space reasons the dismantled parts must be reassembled in their original state and the fastening parts secured with the appropriate...

Страница 20: ...ucted with an empty cabin in upward direction The operating brake must be kept mechanically open for this test As protection against unintended movement of the cabin A3 Please follow the lift manufact...

Страница 21: ...e of an operating failure by triggering of the overspeeding device or unknown cause but call in a specialist Specialist personnel must also be called in if damage is found to the operating brake or te...

Страница 22: ...trol the inverter and if available an evacuation unit with UPS 7 Faults causes and remedies 7 1 General Information During the warranty period failures which require a repair of the drive may be resol...

Страница 23: ...ection Winding or terminal short circuit Check insulation resistance 7 4 Possible faults on the operating brake Fault Causes Remedy Braking distance too short or too long Brake set incorrectly Adjust...

Страница 24: ...CAUTION Caution The drive must always be shut down before repairing faults Make sure that the lift is secured against unintentional start up Post a sign if necessary 8 1 1 Cable clamp The scope of de...

Страница 25: ...ance between the set ting screw for the micro switch and adjust if necessary Check the vicinity of the clutch for unusual wear articles every year Plastic particles indicate inadmissi ble wear of the...

Страница 26: ...ox up to operating temperature before changing the oil 2 Drain the gear oil by opening the oil drain screw 2 with a SW 12 or SW 27 open ended wrench 3 Collect the old oil in a vessel provided 4 Seal t...

Страница 27: ...460 Avia GEAR VSG 460 Bechem BERUSYNTH EP 460 Fuchs RENOLIN PG 460 as delivered state Information Use of gear oils that do not meet the above quality requirements can lead to loss of guarantee rights...

Страница 28: ...order 6 Setting the operating brake see chapter Mechanical installation setting the operating brake Warning Reset the spring pre tension for recommended values for the setting dimension see chapter M...

Страница 29: ...te 6 Micro switch right including mounting plate Picture 8 3 3 Manual bleeding lever set 8 Manual bleeding lever set Position Spare parts for operating brake Number per drive Part number 1 Electro mag...

Страница 30: ...le number and the date of manufacture of the brake when ordering 12 Recti er with overexcitement not illustrated 1 02014382 13 Varistor not illustrated 1 02015036 Picture 8 3 5 Drive 14 Traction sheav...

Страница 31: ...ching on secure the elevator car and the counterweight 2 Release the traction sheave and put down the ropes Picture 8 3 1 2 1 Traction sheave with rear hand guard 1 Cable protection bracket 2 Hex sock...

Страница 32: ...e traction sheave shaft 8 3 1 3 Mounting the traction sheave Danger Always use new fastening screws for safety reasons Picture 8 3 1 3 1 Disassembly of the traction sheave 8 Driving disk shaft 10 Key...

Страница 33: ...tion sheave shaft 8 Secure the fastening screws with Loctite 243 or a similar product Do not forget the circlips DIN 6796 5 Tighten the xing screws 5 with a torque wrench with an allen wrench SW 10 un...

Страница 34: ...er on gearbox housing hex socket screw M6 x 16 8 8 9 5 Brake bleeding monitor operating brake on housing hexagonal screws M6 8 8 9 5 Rating plate on housing hexagonal screws M6 x 16 8 8 9 5 Safety bra...

Страница 35: ...afety brake reinforced SBE type Warner ERS VAR08 SZ1700 1550 1550 Nm 9 1 2 Protection class Component Protection class IP 21 Protection class IP 54 optional Gear IP 54 IP 54 Motor IP 54 IP 54 Encoder...

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Страница 72: ...hanges Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Stra e 74653 K nzelsau Deutschland phone 49 7940 16 0 fax 49 7940...

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