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Operating Instructions Z-D-15/35/55E-.. 

Maintenance and check of hardware 

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L-BAL-E321-GB 2021/11 Index 002

 

37/44 

 

 

7  Maintenance and check of hardware  

7.1 

What this chapter contains 

This chapter contains instructions for predictive maintenance of the active harmonic filter. 

7.2 

Periodicity of maintenance  

When installed in an appropriate environment the active harmonic filter from ZIEHL-ABEGG 
required minimal maintenance. The recommended maintenance is listed below.  

 

Check  

Task 

Method 

E

nv
iro

nm
e

nt 

c

on
di

tio

ns
 

Check of ambient temperature, humidity, 
vibrations and for absence of dust, gas, oil 
mist and water drops 

Optical check and measurment 
of the parameters 

Ensure that no tools or other potentially 
dangerous components have been placed 
nearby 

Optical check 

V

ol

tag

e

 

 

Measure voltage in power and control circuits 

Measurement with multimeter 

S

up
pl

y

 l

in

es
 

Check of system and cabinet 

Check for loosen screws 

Check of absence of sparks, 
damages, dark colour due to 
overheating or aging of 
isolation 

Ensure that no dust or dirt is 
present 

Cool

in

g s
y

s

tem

 

F

an
 

Check for abnormal sound emission or 
vibrations 

Optical check or estimation of 
operation time based on 
maintenance files 

Check for loosen screws 

Fix screws 

Check of absence of dark colour due to 
overheating or aging  

Optical check or estimation of 
operation time based on 
maintenance files 

A

ir d

uc

Check for debris in the cooling system 

Optical check 

 

 

 

Содержание Z-D-15 Series

Страница 1: ...______________________________________________________________________ L BAL E321 D 2021 11 Index 002 Z D 15 35 55E Active Harmonic Filter with SiC Technology Operating Instructions Index 002 Keep for...

Страница 2: ...onsible persons 10 2 5 Specification of wires and cables 10 2 6 Rest danger 10 3 Fast start 11 3 1 What this chapter contains 11 3 2 First check when unpacking 11 3 3 Suitability for the application 1...

Страница 3: ...5 3 9 Input and output interface 26 6 Supervision and control software 27 6 1 What this chapter contains 27 6 2 Introduction in the system 27 6 2 1 Log In 27 6 2 2 Home 28 6 2 3 Initialize communicat...

Страница 4: ...instructions These instructions instruct you on how to use the specified product safely They include safety instructions and information that is necessary for fault free operation Store the instructi...

Страница 5: ...liance with the prescribed intervals for all inspection work Persons performing work completely reading and understanding this documentation and especially the safety instructions chapter 1 6 Improper...

Страница 6: ...pictogram shows the kind of danger The signal word characterizes the severeness of danger The note describes the danger and suggest how to avoid the danger Signal Word Note Used Pictogram Instruction...

Страница 7: ...tances may not be altered The modules are equipped with electrostatic sensitive devices which may be damaged by improper handling Therefore it has to be avoided to get in contact with electronic compo...

Страница 8: ...also for the interplay with the whole plant The units operational data and circuit details described in this manual have to be understood analogously and have to be checked for transferability to each...

Страница 9: ...ome cases malfunctions and damages may occur Observe specified mains voltage Power and control cables must be installed with distance 15cm Use screened twisted control wires Connect screen to PE at bo...

Страница 10: ...sonnel during working at the system unqualified personnel will be forbidden to work on the system Qualified personal Stop Qualified technical personnel are persons who have appropriate training knowle...

Страница 11: ...ntains all accessories including manual If this is not the case immediately get in contact with the sender 3 3 Suitability for the application Please check if all current transformers and the the adju...

Страница 12: ...s 5 Check if the clearance between the components comply with the requirements of these instructions 6 Check if the installation meets the requirements of these instructions The active harmonic filter...

Страница 13: ...e electrical equipment for installation in control cabinets or similar closed operating rooms Active harmonic filters are not household appliances but are designed as components exclusively for commer...

Страница 14: ...Nr Designation ZIEHL ABEGG related data UL related data 1 Part number ZIEHL ABEGG SE 11 Motor identification UL 2 Series number 12 Rated voltage Rated frequency Rated current 3 Rated voltage Rated fre...

Страница 15: ...sture see technical data for the temperature range for storage and transport Recommended values Temperature 0 C to 40 C max relative humidity 60 4 7 Transport and handling Improper transport can cause...

Страница 16: ..._________ _________________________________________________________________________________ L BAL E321 GB 2021 11 Index 002 16 44 5 Installation instructions 5 1 What this chapter contains This chapte...

Страница 17: ...tion instructions __________________________________________________________ _________________________________________________________________________________ L BAL E321 GB 2021 11 Index 002 17 44 5 2...

Страница 18: ...to follow those instructions for mechanical installation 1 Clearance between active harmonic filter and other components like chokes cabinet walls drives 100 mm in horizontal direction left right and...

Страница 19: ...ction diagram The labeling is in the immediate vicinity of the connection terminals 3 Wire 3 Phase Note For part numbers 349110 349111 349112 the conductor of the load current must be passed through t...

Страница 20: ...only possible if the wiring matches exact the diagram below If wires are interchanged the harmonics will not be reduced but amplified To avoid interchanging of wires it is strongly recommended not to...

Страница 21: ...tions __________________________________________________________ _________________________________________________________________________________ L BAL E321 GB 2021 11 Index 002 21 44 5 3 3 LED statu...

Страница 22: ...44 5 3 4 Current transformer wiring Terminal label Function Terminal CT_A CT S1 in Phase A L1 GND CT S2 in Phase A L1 1 CT_C CT S1 in Phase C L3 GND CT S2 in Phase C L3 1 PE Protective wire screening...

Страница 23: ...he software and do adopt the wiring of the current transformers Phase A L1 is used for reference for the other phases Example Case 1 Parallel wiring of two Z D 15 35 55E Hint Like the polarity of S1 a...

Страница 24: ...14 60 Z D 35E 060 35 349115 80 Z D 35E 080 35 349116 100 Z D 35E 100 35 349117 150 Z D 35E 150 35 349118 150 Z D 55E 150 55 349119 200 Z D 55E 200 55 349120 250 Z D 55E 250 55 349121 1Current transfor...

Страница 25: ...GB 2021 11 Index 002 25 44 5 3 8 EPO and Z D 15 35 55E ID Terminal label Function EPO EPO connection for usage as part of EMERGENCY OFF line If the contact to be wired here is closed the EMERGENCY OF...

Страница 26: ...ange 10 24V DC 1N2 IN2 for DC recommended input voltage range 10 24V DC GND_O Common ground for DC input NO1 Relay 1 Normal Open DC capacity 8A 250VAC COM Common ground for relay output NO2 Relay 2 No...

Страница 27: ...ware 6 1 What this chapter contains This chapter contains guidelines for using the supervision and control software There are hints how to check the parameters before commissioning and how to optimize...

Страница 28: ...set the active harmonic filter User Set All parameters can be read and modified DATA Displays grid voltage and current each RMS frequency and THD of all active wires load current each RMS frequency an...

Страница 29: ...munication When computer and Z D 15 35 55E are connected the first time it is necessary to set the communication parameters Thereto click on User Set then Comm and start PortCheck The drop down list o...

Страница 30: ...tion 6 Trouble shooting 7 communication The description of page 7 Communication is part of in chapter 6 2 3 All others can be found in the following 6 2 4 1 Device This page shows the following adjust...

Страница 31: ...rrent 1 0 means full compensation current 8 Parallel current If several active harmonic filter operate in parallel at one set of current transformers this cell expects the total current of all active...

Страница 32: ...99 4 Phase C Angle Set value range 99 99 to 99 99 5 3rd Angle Set value range 99 99 to 99 99 6 5th Angle Set value range 99 99 to 99 99 7 7th Angle Set value range 99 99 to 99 99 8 9th Angle Set value...

Страница 33: ...f the grid on site No Name Description 1 31 Compensation rate1st 59th Set value range 0 01 to 1 0 Optimized parameters for ECblue are already stored at the factory Normally the best possible results a...

Страница 34: ..._____________________________________________________________________________ L BAL E321 GB 2021 11 Index 002 34 44 6 2 4 5 Calibration This page defines the calibration of external and internal senso...

Страница 35: ...______________________________________________________________ L BAL E321 GB 2021 11 Index 002 35 44 6 2 4 6 Debug This page defines the internal variables of the active harmonic filter among other pu...

Страница 36: ...show electrical values of the system Based on the data from the Home page also Voltage vs time and current vs time are displayed 6 2 6 Procedure to power on 1 Connect the Z D 15 35 55E with the PC 2...

Страница 37: ...ure humidity vibrations and for absence of dust gas oil mist and water drops Optical check and measurment of the parameters Ensure that no tools or other potentially dangerous components have been pla...

Страница 38: ...1 Index 002 38 44 7 3 Disposal Recycling Disposal must be carried out professionally and in an environmentally friendly way in accordance with the respective national legal stipulations Demountontamin...

Страница 39: ...t transformer Check wiring and polarity System settings Check transformer ratio Z D 15 35 55E insufficient compensation THDI decreases but is higher than expected Phase angle Setting the phase angle c...

Страница 40: ...5 35 55E Enclosure __________________________________________________________ _________________________________________________________________________________ L BAL E321 GB 2021 11 Index 002 40 44 9...

Страница 41: ...monitoring HMI Not present extern Communication protocol RS485 PC Software V3 2 3 Installation Configuration Noise 60db Current transformer ratio 30 5 60 5 Cooling Forced air cooling Air flow requirem...

Страница 42: ...onitoring HMI Not present extern Communication protocol RS485 PC Software V3 2 3 Installation Configuration Noise 60db Current transformer ratio 60 5 150 5 Cooling Forced air cooling Air flow requirem...

Страница 43: ...nitoring HMI Not present extern Communication protocol RS485 PC Software V3 2 3 Installation Configuration Noise 60db Current transformer ratio 150 5 250 5 Cooling Forced air cooling Air flow requirem...

Страница 44: ...concerning the use of our products or plan special uses please contact If you have any technical questions while commissioning or regarding malfunctions please contact phone 49 0 7940 16 800 Email fan...

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