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Zetor CRYSTAL HD 150, Руководство оператора

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Calculation of tractor load limit

The following data must be known for the calculation: 

T

L 

(kg) - instantaneous mass    

T

v

(kg) - instantaneous front axle load    

T

H

(kg) - instantaneous rear axle load     

G

H

(kg) - total machine weight suspended in the rear / rear load   

G

V

(kg) - total machine weight suspended in the front / front load   

a

 (m) - distance between the gravity centre of the front carried machine / front load and load through the 

centre of the front axle    

b

 (m) - tractor wheelbase    

c

 (m) - distance between the centre of the rear axle and the centre of fixing holes of lower hydraulic arms    

d

 (m) - distance between the centre of fixing holes of lower hydraulic arms and the gravity centre of the 

machine suspended in the rear / rear load    

  see instructions for use of the tractor

  see instructions for use of the machine

  machine measurement

Connection of machines to the front or rear hydraulic arms 
must not exceed the allowed total load of the tractor, 

individual axles and tractor tyres. Therefore make sure 

before buying the aggregation that these assumptions are 

fulfilled using the following calculation:

GT

 MAIN TECHNICAL PARAMETERS 

223

Содержание CRYSTAL HD 150

Страница 1: ...CRYSTAL HD 150 170 Tractor is Zetor Since 1946 OPERATOR S MANUAL 2 2018 150 170 2 2018 2 2018...

Страница 2: ...and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work If you observe the rules of tractor operation and maintenance and driving safety your new trac...

Страница 3: ...2...

Страница 4: ...tank 26 Washer nozzle 26 Fluid reservoir for front axle brake control 26 Hydrostatic steering 27 Air cleaner 27 Cab filtration 27 Hitches 28 Inspection of fouling of coolers 28 After work with front i...

Страница 5: ...th active carbon 50 Fuel tank 51 Fuel tank drain plug 51 Minimum fuel amount in the fuel tank 51 Urea tank 52 Instrument panel 53 Instrument panel signal lamps 53 Instrument panel instruments 54 Instr...

Страница 6: ...airs and maintenance of the system of additional treatment of exhaust gases 88 Driving operation 89 Starting the engine 89 Blocking of the start 89 Non permitted starting 89 If you do not succeed in s...

Страница 7: ...differential lock control 112 Driving up the slope 112 Driving down the slope 112 Foot brakes 113 Braking with one brake pedal 113 Turning on the one pedal braking system 114 Warning signalization of...

Страница 8: ...139 Deactivation of the rear PTO shaft independent revolutions 140 Rear PTO shaft switch dependent speed ordinary mode of operation 141 Front PTO shaft 142 Activation of the front PTO shaft common wor...

Страница 9: ...ltural machines attached to the front three point hitch 167 Wheel track chang 169 Front wheels track of front drive axle in tractors equipped with non removable discs 169 Toe in of the wheels of the f...

Страница 10: ...engine 198 Filling the engine with oil 198 Replacing full continuous motor oil filter 199 Fuel filtering 200 Raw fuel filter clearing 200 Cartridge replacement in the raw fuel filter 200 Cartridge rep...

Страница 11: ...ar axle kg 216 Permitted maximum weight of set tractor mounted machine kg 216 Manoeuvrability condition 216 Front tires steerability 217 Change of the load bearing capacity of the front tyres 217 Bear...

Страница 12: ...ber 4 Tractor serial number When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below Tractor type Trac...

Страница 13: ...The right left front and back indications refer to the driving direction of the tractor C15N002 LOCATION OF SERIAL NUMBERS 12...

Страница 14: ...n the production site on the customer s request This symbol is used to indicate the parts of the instructions for use related only to the models equipped with the diesel particulate filter DPF This sy...

Страница 15: ...n the perfect condition all the time z Driving downhill without an engaged gear is forbidden z Switching the reversing lever at a speed over 10 km h is forbidden z Pay special attention when driving o...

Страница 16: ...fied in the technical certificate of the tractor z Persons that are not authorized to work with the attached implement must not stand between the tractor and the hitched machine implement z Before put...

Страница 17: ...against rozjet m clutch is disengaged remove the key from the switchbox and lock the cabin With stopped engine only z All work connected with refuelling cleaning lubricating and adjusting the tractor...

Страница 18: ...f work or before a meal you should wash yourself with a mild agent and treat your hands with a suitable ointment or cream z When connecting and disconnection quick couplers of the hydraulic circuits u...

Страница 19: ...ation connection of other electric appliances are permissible due to its possible overloading z The values of the electric installation are Nominal voltage 12 V Grounded minus pole pole z Using starti...

Страница 20: ...Using the seat for front passenger during the work with a tractor e g during the work on the fields is explicitly forbidden The use of safety belt on front passenger s seat is governed by valid regula...

Страница 21: ...III The level of vibrations on driver s seat ZETOR tractors are classified in category A in class I II III Category A includes all tractors with a specified vibration level due to similar design speci...

Страница 22: ...t intended for tractors equipped with a front loader and which does not meet the OECD code 10 FOPS conditions If the front loader is to be future fitted the tractor must be equipped with a cab roof th...

Страница 23: ...bserve special instructions related to accidents prevention and general rules related to technical safety la bour medicine labour hygiene and regulation defining operation on roads z The manufacturer...

Страница 24: ...an be mounted to ZETOR tractors In case of additional assembly of further tractor equipment for working in the woods full responsibility is borne by the supplier and manufacturer of the protective str...

Страница 25: ...NOTES 24...

Страница 26: ...oil dip stick check the oil quantity in the engine and then check the connection of the engine lubrication system for leaks Maintain the oil level between the dipstick marks C18N039 Check the connecti...

Страница 27: ...rs Antifreeze mixture for washers must be used in winter season for filling the washer tank C18N041 The washer nozzle is situated in the upper part of the hood and is adjustable by needle or steel wir...

Страница 28: ...usty environment every 100 engine hours always when the relevant instrument panel light is on See the chapter Maintenance instructions P18N102 Check and if necessary clean the cab ventilation air filt...

Страница 29: ...f the hitching and attachment systems of the tractor and trailer C18N045 After working with front mounted implements Check the leakage of the connections of the front three point hitch control externa...

Страница 30: ...tors have gone off Verify the function of the hydraulic steering circuits and check them for leaks C18N001 When the engine is running wait until the minimum air pressure indicator on the dashboard goe...

Страница 31: ...NOTES 30...

Страница 32: ...e cab use the footrest and hold the handles Pay special caution in the gear shift lever area and the manual fuel lever The safety cab is equipped with tinted glass as standard C18N048 Door can be open...

Страница 33: ...ow is secured in the partly open position with a plastic latch You can open the door by lifting the latch towards yourself upwards and pushing it into the groove Then the window will be secured in the...

Страница 34: ...nd release the hand rail The sliding cover of the swing lid 2 is closed and opened with pressure or by pulling the slots in the arrow direction C15N146 Shelf is placed on the left side of driver s sea...

Страница 35: ...door The cabin steps illumination lights up for two minutes when the ignition key is moved from position I to position 0 C18N030 Aggregation opening serves for cabelling or Bowden control of aggregat...

Страница 36: ...d suspension adjustment according to the driver s weight pushing the upper part of the controller increases the air pressure in the pneumatic suspension of the seat for heavier drivers pushing the low...

Страница 37: ...height Height setting of steering wheel The setting is done by protrusion or retracting the steering wheel after unlocking arrestment by turning a lever 1 in the direction of an arrow After setting t...

Страница 38: ...is automatically set 0 intermittent wiper off 1 intermittent wiper on FHD18N008 The rear window wiper switch is located on the right pillar of the cab The single speed wiper of the rear window is con...

Страница 39: ...located on the control panel on the right rear fender 1 Hydraulic outlets control panel more in the chapter HYDRAULIC EQUIPMENT 2 Manual throttle lever 3 Joystick 4 Engine revolutions preselection bu...

Страница 40: ...switch more in the chapter RUNNING OPERATION 7 Front PTO switch more in the chapter AGRICULTURAL MACHINES DRIVE 8 Rear PTO switch more in the chapter AGRICULTURAL MACHINES DRIVE 9 Rear PTO clutch aut...

Страница 41: ...ght switch The warning light function is signaled by the flashing indicator on the dashboard f work light switch off on Turning the work lights on is indicated by the illuminated symbol on the switch...

Страница 42: ...The dipped beam of the tractor can be switched between the dimmed lights in the bonnet a and the dimmed lights on the tractor cab b by using the switch Only use the dimmed light on the tractor cab b...

Страница 43: ...ia the key is disconnected The key can be removed C18N058 The voltage is connected to all the equipment excluding starter The key is in this position with the engine running C18N059 Starter and supply...

Страница 44: ...to b FHD18N015 1 travel clutch pedal 2 foot brake pedals joint by a catch 3 throttle pedal C18N061 F front driving lever in the front N neutral R back driving lever at the back X212a main gear shiftin...

Страница 45: ...of gear shifting lever C18N063 The lever is placed on the right side of driver s seat H Road speeds N Neutral L Reduced speeds f18n018 The lever 1 is placed on the right side of driver s seat For more...

Страница 46: ...he control unit of the engine and of the exhaust system remains active for about 2 minutes because of storage of the engine operation data and drawing of urea back into the tank During this time the s...

Страница 47: ...abin C18N065 a heating valve closed b heating valve opened C18N066 0 ventilator off 1 slowly run of ventilator 2 medium run of ventilator 3 maximum run of ventilator C18N067 Do engagement and disengag...

Страница 48: ...8N070 Proceed accordingly 1 Turn the heating valve control A to the position on the right fully opened heating valve 2 Set air circulation in cabin control D to the position of inner circulation 3 Sel...

Страница 49: ...switching the control B to position 1 or 2 C18N073 With engaged inner recirculation of air is the inflow of fresh air closed and there is foul air in the space of the cabin by operator This state can...

Страница 50: ...the angle of approx 45 towards the windshield Direct the side outlets 2 under the angle of approx 45 to the cab corners After defrosting of the front windshield direct the side outlets to the side gla...

Страница 51: ...essed air DANGER Replace the active carbon filter every 200 hours or 36 months date of production is given on the filter If you happen to smell pesticides in the cabin replace the filter immediately a...

Страница 52: ...of tractors C18N075 Plug for draining dirt and fuel off the fuel tank is in its bottom C18N076 It is not recommended to ride the tractor in terrain when the fuel level light orange is lit Air may be s...

Страница 53: ...jection must be replaced If the loaded medium e g diesel oil does not reach the guide or export pump I of the dosing module all you have to do is to empty and thoroughly clean urea tanks Maintain clea...

Страница 54: ...differential closure More information in chapter DRIVING 20 green signal lamp for connection of the front axle drive More information in chapter DRIVING 21 red signal lamp of a failure in the hydrosta...

Страница 55: ...ument panel buttons P18N041 A reset button exit from menu of the instrument panel B enter button entry to menu of the instrument panel item selection confirmation in the instrument panel menu C button...

Страница 56: ...s air pressure system 5 graphical representation of the air pressure in the tractor s air pressure system 6 air pressure in the tractor s air pressure system 7 the information display part 8 name of...

Страница 57: ...f data on the display so called screens Press the button C or D for longer time to initiate automatic switching between individual screens which is performed while you keep the button pressed When the...

Страница 58: ...the value 3 total distance covered the value cannot be reset 4 distance covered by the tractor since the last reset of the value P18N043 1 Urea consumption 2 DPF soot clogging degree 3 DPF ash cloggin...

Страница 59: ...screen you will find the data regarding the automatic torque multiplier and the engine speed presets more in the chapter Driving operation 1 display of engine speed set in which a higher degree of mul...

Страница 60: ...e tractor s air pressure system If the air pressure is lower than 10 bar the background is red if the air pressure is higher than 10 bar the background of the area is green 5 The low air pressure warn...

Страница 61: ...data by longer pressing of the button A RESET If you press the button A all data that can be reset on the selected screen would be reset Display manual brake If the tractor is not braked by a manual b...

Страница 62: ...maintenance The maintenance symbol 1 is shown on the display of the instrument panel When the key in the switch box is moved from the position 0 to the position I the main screen appears on the displ...

Страница 63: ...reen by pressing the A button Error signalling Errors arising during tractor operation are indicated by switching the corresponding signal lamp acoustic signal and error message in the instrument pane...

Страница 64: ...ain field All the tractor s functions remain active it can happen that some of the functions is not undepreciated The state is indicated by the signal lamp If this situation occurs finish the work and...

Страница 65: ...ing language mutation P18N077 Press the button B to enter the service menu 1 use the buttons C and D to select the item Language press the button B to enter the screen with language mutations 2 use th...

Страница 66: ...for confirmation Press the button A to return to the main screen Display setting of day and night backlight of the display P18N098 Enter the display settings menu a Use the buttons C and D to select...

Страница 67: ...ity of the lighting around the tractor when the day and night display backlights are automatically switched The change of the backlight in percentage is indicated above the slider 4 Press the button B...

Страница 68: ...go to the setup menu screen 1 Calibration of the clutch couplings 2 Calibration of the travel speed 3 Calibration of the front axle sensors 2 Resetting the service interval 2 Use the C and D buttons t...

Страница 69: ...value stored during the last calibration of the travel speed press the button B to enter the next screen d The screen with the prompt to travel 100 m is displayed press the button B to start the calib...

Страница 70: ...rrow 1 By pressing the button B enter the menu Use the C and D keys to select the steering item marked with the arrow 2 By pressing the button B enter the menu Drive the tractor straight 15 meters for...

Страница 71: ...Processed area user selection PSH18N010 Enter the processed area menu user selection Three aggregation widths can be adjusted for each user There is an extra memory of the processed area for each user...

Страница 72: ...dth starts flashing 2 Press the button A to reset the value of the aggregation width 0 00 is displayed By pressing the button B the first position of the value 3 is selected and starts flashing Use th...

Страница 73: ...ready stored values If you need to change a user during the recording of the workspace close the record of the workspace select another user and the width of the aggregate start the recording of the p...

Страница 74: ...50 it is displayed as OK on the instrument panel If the amount is below 50 the real amount of urea in percentage is displayed b Small amount of urea in the tank is indicated on the instrument panel b...

Страница 75: ...arts to be overheated again when the engine is started stop the engine and contact the service centre If high temperature of cooling liquid is indicated warning the reaction of the system is reduced e...

Страница 76: ...ne is started stop the engine and contact the service centre High air temperature in the engine air intake system C18N024 High air temperature in the engine air intake system is indicated in several s...

Страница 77: ...es B warning it will be necessary to perform defecation of the fuel coarse filter see chapter Maintenance Guidelines C caution stop the engine and perform defecation of the fuel coarse filter see chap...

Страница 78: ...N047 A signalling the operator left the driver s seat sit back on the driver s seat B defect there is a defect in the circuit of the safety switch of the driver s seat some functions of the tractor ma...

Страница 79: ...rvice interval C18N028 Replace the engine oil and engine oil filter If the tractor has a high load or frequent regeneration of the DPF engine oil degradation has occurred and motor oil has to be chang...

Страница 80: ...speed lever position indication C18N029 If the rear PTO speed control lever 2 is in the neutral position the notification on the dashboard appears when the rear PTO switch 1 is switched on INSTRUMENT...

Страница 81: ...NOTES 80...

Страница 82: ...l unit of the engine To ensure proper functioning of the system several its parts are monitored so to meet the required emission limits The level and quality of urea injected in the catalyst SCR The a...

Страница 83: ...tral position C and the PTO clutch is off D C18N034 By pressing the button B enter the menu 1 Use the C and D buttons to select ENGINE SETUP and press the B button to confirm 2 select the item REGEN F...

Страница 84: ...el If the amount of urea in the tank is exhausted when the engine is running the injector in the exhaust manifold is in danger of being damaged and the engine power can be reduced The catalytic reduct...

Страница 85: ...re vessels Urea freezes below the temperature of 11 C To ensure proper functioning of the SCR system urea with the concentration of 32 5 must be used Principles for safe handling of urea AUS 32 DEF Co...

Страница 86: ...or is indicated and the system is switched into an emergency operation mode of the tractor with a reduced engine power P18N029 type of indication urea signal lamp defect signal lamp acoustic signal re...

Страница 87: ...al reduction of power and limitation of engine revolutions signal lamp display type 1st degree of warning less than 20 orange signal lamp activated short time display 3 s 1 x 1 s 2nd degree of warning...

Страница 88: ...68 EC or 1 5 h for Tier 4f EPA expires limitation of the engine power with continuous starting is activated Note A warning message on the display 1 or 2 is displayed according to the type of the trac...

Страница 89: ...Repairs and maintenance of the system of additional treatment of exhaust gases The system requires use of permissible operating fluids which are referred to in this manual In case of signalling errors...

Страница 90: ...ght goes off the time depends on the coolant temperature 10 Turn the key from position I to position II start immediately after the lamp switches off max 5 sec 11 When the engine is started release th...

Страница 91: ...ns is harmful to the engine If the temperature of coolant has not reached 45 C do not exceed the engine revolutions over 2000 rpm Caution If the air pressure in the tractor s air pressure system is le...

Страница 92: ...ustic signal and error message in the instrument panel display If the error is indicated the signal lamp still glows even though the display is switched to the next display If the error is not elimina...

Страница 93: ...an increased risk of fire or explosion if DPF particulate filter regeneration occurs in an environment with a fire hazard or in an explosive environment When working with a tractor in an environment...

Страница 94: ...rd FHSX18N021 The tractors are equipped with a five gear synchronized gearbox three gear torque multiplier reversing and two gear reduction Five gear gearbox is shifted by main shifting lever with but...

Страница 95: ...ver position signalization The individual positions of a gear and reduced gearshift levers are indicated by a sign 1 on the instrument panel display Road gear shifts Neutral shifts Reduced shifts FHSX...

Страница 96: ...atic start up function is more gentle to the clutch connections than the clutch pedal control so for the normal operation of the tractor when starting shifting or reversing use the clutch control with...

Страница 97: ...air pressure in the tractor s air pressure system reaches at least 10 bar When attempting to start the tractor at low air pressure in the tractor s air pressure system there is a risk of damage to the...

Страница 98: ...tractor starts 5 When you increase the engine revolutions simultaneously release the foot brake When depressing the clutch pedal the automatic dead start function is put off from operation Dead start...

Страница 99: ...ke pedal 2 Shift the reversing lever to the requested direction of tractor drive 3 The tractor stops automatically and travels in the requested direction 4 Continue in smooth dead start of the tractor...

Страница 100: ...tions decrease button 4 engine speed preset 2 button 5 engine speed preset 1 button The value of revolutions stored in each memory preset is displayed on one of the basic screens on the instrument pan...

Страница 101: ...tionary mode the engine speed is set according to the speed stored in the memory 1 more in the chapter AGRICULTURAL MACHINE DRIVE 2 Increase of preselected motor speed button pressing briefly to incre...

Страница 102: ...the set engine speed stored in the relevant memory press the relevant memory button Set the desired engine speed with pedal or manual throttle and hold the corresponding memory button When the button...

Страница 103: ...e selected memory Pressing the backlit button 4 or 5 repeatedly turns off the engine speed preset control the backlight of the respective button goes off and the engine speed returns to the level set...

Страница 104: ...ge are in the lower position the position is set to ON LIMIT C or lower and any external hydraulic circuit control B is moved to position b the engine speed is set according to the speed stored in the...

Страница 105: ...ed in memory 2 When the front PTO is switched off in the stationary mode by pressing the button on the right rear fender panel C the engine speed is set according to the speed stored in the memory 1 W...

Страница 106: ...ns on the head of main gear shifting lever It is done without travel clutch pedal depressed under load H Increasing travel speed L Decreasing travel speed PHS18N033 Individual shifted gears of the mul...

Страница 107: ...ot depending on the shifted gear If the switch of multiplier preselection is activated the engine can be switched on and off and the stored values engine revolutions do not change Reading of values en...

Страница 108: ...are reached the multiplier is automatically shifted without the driver s intervention In this case activated switch of multiplier preselection the manual shifting of the multiplier using the buttons...

Страница 109: ...before the engine was switched off When both brake pedals are depressed the front axle drive will automatically connect Driving with engaged front axle drive Use front drive axle when rear wheels sli...

Страница 110: ...can be done by pressing the manual mode button If the drive speed exceeds 25 kph the front axle drive is automatically disconnected Automatic drive disconnection is signaled by flashing a symbol on th...

Страница 111: ...mode in which the axle is automatically kept approximately halfway through the suspension stroke FHD18N021 After pressing the bottom of the button 1 the front drive axle passes into automatic mode in...

Страница 112: ...tton symbol for 5 seconds before switching off the differential locks If the differential locks have been switched off due to a travel speed higher than 20 kph the differential locks will not be autom...

Страница 113: ...ual mode button To deactivate the differential lock press the AUTO button again or depress one of the brake pedals Driving up the slope Driving down the slope To activate the differential lock in auto...

Страница 114: ...eel brakes of the tractor are controlled by compressed air from the tractor s air pressure system the front wheel brakes of the tractor are hydraulically controlled by the oil from the tank located on...

Страница 115: ...matically switches off at a tractor speed exceeding 15 km h If the travel speed drops below 13 km h the system will not be switched on automatically If necessary turn the system back on by pressing th...

Страница 116: ...e drop in the tractor s air pressure system and the tractor has to be towed off the tractor brakes can be unlocked for the time required for tractor towing Only use the tow rod to tow the tractor off...

Страница 117: ...tor is released Caution If the air pressure in the tractor s air pressure system is less than 10 bar the rear wheels of the tractor are braked irrespective of the handbrake lever position Manual brake...

Страница 118: ...the parking braking system of the tractor with the connected trailer or semi trailer when the tractor is braked with the hand brake is sufficient If there is a tractor with the connected trailer or s...

Страница 119: ...to ensure that the trailer with a trailer or semi trailer can be assured that the effect of parking braking on the trailer with the trailer or trailer is sufficient when the tractor brakes with the ha...

Страница 120: ...trailer articulated trailer with a maximum allowed weight approved for the type of tractor at stake is a maximum allowed speed of the set of 30 km per hour Maximum allowed speed of the set is defined...

Страница 121: ...icles is synchronized The working pressure is derived from the oil supplied by the non displaceable hydraulic gear pump The trailer brake valve is controlled by the brake fluid pressure from the main...

Страница 122: ...brake C18N085 After the work of tractor when the engine was fully loaded it is necessary to secure its cooling 1 Before stopping the engine lower the revolutions to 800 1000 revolutions per minute and...

Страница 123: ...r starting or increasing the revolutions it is not a failure P18N069 In case that indicator of lubrication battery recharge or a fault of the hydrostatic steering is on during normal operation of the...

Страница 124: ...mption is normal z Check screw joints in particular in supporting parts of tractor z Learned insufficiencies to be removed immediately you will thus prevent subsequent damage or endangered operation z...

Страница 125: ...NOTES 124...

Страница 126: ...on the tractor equipment the front hitch is available in various versions For fixing the tow bar or tow rope to the front hitch always use the original pin which must be secured against extrusion with...

Страница 127: ...the lever from position 2 the locking pins 3 will extend and the lever will automatically return to the initial position C18N098 When the lever 1 is moved in the direction of the arrow a the pin 2 is...

Страница 128: ...ith a fixed pin module The swinging draw bar console module is located in the stage hitch console Swinging draw bar Disassembly 1 Release and remove the pins 1 2 Slide the swinging draw bar out in the...

Страница 129: ...in the arrow direction you will retract the locking wedge 2 C18N104 The hitch for a single axle semi trailer may be equipped with a hook A or with a swinging draw bar B Replacing the hook with the swi...

Страница 130: ...nge GTP001 max trailer weight 20 000 kg DROMONE ZC H hitch max trailer weight 18 000kg Z314SL hitch max trailer weight 20 000kg DROMONE ZC D suspension max trailer weight 23 000kg Z v s DROMONE ZC D m...

Страница 131: ...NOTES 130...

Страница 132: ...on terrain in its working range the tractor engine ought to be switched off ignition key in position 0 1 When working with PTO shaft mind that all the covers are duly fixed 2 After completing the wor...

Страница 133: ...an opposite way pay increased attention to the mounting of the safety ring 1 Replacement of the terminal shall be performed when the engine is stopped Rpm of the output shaft and terminal type shall...

Страница 134: ...d between 540 and 1000 min 1 only when the PTO is stopped Ensure that the correct PTO shaft speed is set relative to the tool attached Rear PTO shaft revolutions preselection lever FHD18N043 The tract...

Страница 135: ...ever The selected economic PTO shaft speed is indicated by the E symbol displaying behind the selected PTO shaft speed in the dashboard display Dependent and independent rear PTO shaft revolutions FHD...

Страница 136: ...the symbol A before the selected revolutions of the rear PTO shaft appear on the display of the instrument panel It is prohibited to use the function of automatic deactivation of the clutch of PTO sh...

Страница 137: ...rear PTO shaft The rear PTO shaft is stopped if the arms of the rear three point hinge are in a position higher than the set value of OFF LIMIT the value 3 is higher than the value OFF LIMIT 2 When t...

Страница 138: ...he rear PTO shaft will rotate even when the button 1 is released You must shortly press the button 1 again to stop rotation of the rear PTO shaft When handling the PTO shaft using buttons 1 the operat...

Страница 139: ...east one second puts the rear PTO shaft into operation When pressing the button the operator must sit on the driver s seat D Rotation of the rear PTO shaft is indicated by the number of revolutions on...

Страница 140: ...conds to bring the rear PTO shaft into operation When pressing the button the operator must not sit on the driver s seat H Rear PTO shaft rotation and selected rear PTO shaft mode are indicated by the...

Страница 141: ...tractor the rear PTO shaft turns off B This status is signaled by not showing the number of revolutions of the rear PTO on the dashboard display C Move the PTO shaft speed lever to neutral position n...

Страница 142: ...shift lever and the travel direction with the reversing lever F Release the clutch pedal the rear PTO shaft starts rotating as the tractor is starting this is signaled by the number of revolutions of...

Страница 143: ...d point and it comes only in design of 1 000 revolutions Tractor may be equipped with front PTO shaft with varied direction of spinning a In compliance with the direction of engine revolutions standar...

Страница 144: ...seat F Rotation of the front PTO is indicated by the number of revolutions on the dashboard The mode of Deactivation of the front PTO shaft If the operator sits in the driver s seat during work with t...

Страница 145: ...te 90 kW Rear 1000 per minute full engine output 540 per minute full engine output 1000E per minute 60 kW 540E per minute 60 kW F_02_46 Cardan shaft for drive of these machines must be equipped with t...

Страница 146: ...fect code 520267 2 defect specification FMI 31 Should this be the case interrupt handling the controllers of the outer hydraulic circuits After several seconds the display is switched to the preset ma...

Страница 147: ...necting and disconnecting the quick couplers pay increased attention with regard to the residual oil that remains in the socket or on the plug of the quick coupler For environmental reasons after ever...

Страница 148: ...litres Gearbox filling standard Type of work On a slope Max oil consumption 12 litres Gearbox filling transmission oil filling increased by 7 litres Type of work On level ground Max oil consumption 27...

Страница 149: ...he front outlets and front three point hitch are controlled by a joystick and the rear quick couplings 5 and 6 are mounted External hydraulic circuit controls activation 1 system activation button 2 j...

Страница 150: ...ted with the waste With maximum flow the movement of control faces an increased resistance After overcoming the increased resistance the control can be shifted to b position in which the control is lo...

Страница 151: ...ck 1 which cannot be used for control of external hydraulic circuits controlled with controls III and IV External hydraulic circuit front outlets and front three point hitch FHD18N082 The front outlet...

Страница 152: ...ity to switch to external hydraulic circuits using the joystick are preserved Front outlets of external hydraulic circuit tractor with auxiliary switchboard for front hydraulic circuits FHD18N071 The...

Страница 153: ...rs of one section for its function In this case however it is necessary that securing vents are included in both of the branches which reliably limit the pressure peaks with the machine trailing throt...

Страница 154: ...speed 4 Setting the position of lifting device 5 Upper position restriction 6 Smooth setting of manual control automatic control 7 LED diagnostic 8 LED lifting 9 LED lowering 10 Engaging compensator...

Страница 155: ...started Activation of the EHR B system is only possible when the lubrication indicator has gone off The blocking can only be cancelled system activated with the engine running by moving the lifting le...

Страница 156: ...afety the steering axle is not unloaded so much 2 Stabilization of the transported implement 3 Reduced dynamic stress of the hydraulic system and the rear three point hitch During the adjustment of th...

Страница 157: ...mbol of the maximum lowering speed Symbol of the minimum lowering speed C18N117 For permanent work with free hydraulic system e g during work with a plough with a support wheel the position of the con...

Страница 158: ...18N120 Do the step according to Cancel blocking part Set the control 6 to hitchtronic AHC position By control 4 set the working depth of tools attached to rear three point hitch When the implement att...

Страница 159: ...g of the control system and the Blocking cancellation must be repeated C18N121 1 Lifting 2 Lowering The movement only lasts as long as the buttons are held External hydraulic control buttons are funct...

Страница 160: ...aired by a specialized workshop Flashing combination of the diagnostic LED 7 Error category Error description Long pause No of flashes Short pause No of flashes 1x 1x Serious error Error with internal...

Страница 161: ...pin 3x 2x Left dynamometric pin A Faulty contact or interrupted conductor of the dynamometric pin Short circuit of the dynamometric pin conductor Possible overloading of the dynamometric pin 3x 4x Low...

Страница 162: ...h hitching points of ISO category III 1 Upper draw bar 2 Left lifting draw bar 3 Right lifting draw bar 4 Limiting draw bars 5 Lower draw bars Category III Hitch axis length 1010 mm of openings of con...

Страница 163: ...ch a way to avoid unwanted lateral movement of the implement F11N032 Extend the capstan 1 in the arrow direction and make the adjustment by turning the capstan C18N125 Fixed position of the lower hydr...

Страница 164: ...he side swing of arms of the rear three point hitch Lower draw bar with CBM hooks Securing lower draw bars with CBM hooks Both lower 3 and upper 4 draw bars of linkage are equipped with CBM hooks The...

Страница 165: ...o the transport position and the hydraulic lever valve lever to the front three point hinge to the closed position The upper draw bar 1 has adjustable length It is attached to the tractor to the conso...

Страница 166: ...rom the N position towards the front triggers the front three point hitch arms After exceeding the increased resistance you can move the controller to the floating position A in which the actuator is...

Страница 167: ...hitch is triggered by switching on the switch a which is equipped with a lock against accidental pressing Switching on the switch a is signaled by the backlit symbol on the switch Buttons at the top...

Страница 168: ...aw bars of the front three point hitch 1 Release and remove the pin 1 from the opening 2 Lift the arm from position A to position B 3 Lock the arm by inserting the pin 2 in the opening 2 and secure th...

Страница 169: ...NOTES 168...

Страница 170: ...nt with rim offset to the inside Nuts tightening front wheels to be tightened at a torque of 300 350 Nm After travelling the distance of 100 m with an unloaded tractor tighten the nuts tightening the...

Страница 171: ...18N135 Note Tractors are in standard equipped with hydrostatic device z Set the wheel symmetrically with longitudinal axis of a tractor z Measure the distance between rims in the front on horizontal l...

Страница 172: ...with full lock and full axle swing around central pin Setting wheel stops with front drive axle check 1 Set full lock to one side and check that the distance between a tire and the nearest solid point...

Страница 173: ...heels equipped with solid discs Tyre dimensions Rear wheels track mm mm 18 4 38 2040 1660 460 85R38 2040 1660 520 70R38 2030 1670 520 85R38 2000 1690 580 70R38 1980 1720 600 65R38 1960 1640 650 65R38...

Страница 174: ...N133 The front weights of the can type are suspended in the tool carrier They are protected from lateral movement with a pin inserted between the central weights The other weights are attached to the...

Страница 175: ...tyre tubes with liquid Material Weight of ballast kg Cast iron 460 C18N136 Material Weight of ballast kg Concrete 800 Concrete 1200 C18N003 All the tubes of the rear wheels are equipped with a valve t...

Страница 176: ...way Water must not freeze in a tyre Procedure of draining liquid from the tyres F227 1 Unload the tyre by lifting the tractor and turn it with the valve upwards A 2 Deflate the tyre and unscrew the va...

Страница 177: ...fully with it Remove spilt drops with clean water 3 Before filling leave the solution to cool down Observe the prescribed quantity of hydrated lime 4 The solution must not get in contact with metal pa...

Страница 178: ...performed disconnect the battery from the tractor ground using the battery disconnect switch This eliminates random short circuits on the terminals With any manipulation or repair of the starter it i...

Страница 179: ...y to recharge the battery at least once a month for self discharge Attention When the engine is switched off the control unit of the engine and of the exhaust system remains active for about 2 minutes...

Страница 180: ...rodes Hydrogen mixed with the air forms an explosive mixture Therefore it is prohibited to handle open fire near the battery during charging 5 An explosion may also be caused by a spark created on the...

Страница 181: ...Such an intervention would damage the semiconductors Ensure perfect electric connection of the alternator terminals and proper grounding of the alternator Poles of the alternator may not be re versed...

Страница 182: ...de cover of the control bracket and it is accessible from the tractor cabin The fuse panel C is accessible after disassembly of the right side cover of the control bracket and it is accessible from th...

Страница 183: ...Fuse panel B C18N004 ELECTRIC INSTALLATION 182...

Страница 184: ...rear defogger F17 15A driver s seat compressor F18 25A three pin DIN9680 socket in the cab F19 15A working lights under the roof F20 15A working lights under the roof F24 15A transmission control unit...

Страница 185: ...F43 10A Driver s seat heating F44 5A lighting F45 15A brakes control unit F46 7 5A Cabin outlet F47 15A drying of moisture in the braking system F48 10A trailer braking system F49 10A Engine diagnost...

Страница 186: ...switch the suspended front axle to AUTO mode see the section RUNNING OPERATION wait until the front axle is set to the center position turn off the engine Adjusting the front grill headlights l dista...

Страница 187: ...1 Dipped beam 12V 60W HB3 2 High beam 12V 60W HB3 3 Working lamp 12V 65W H9 4 Dipped beam 12V 55W H7 5 Direction light 12V 21W P21W 6 Side light 12V 5W R5W 7 Side brake light 12V 21W 5W P21 5W 8 Illu...

Страница 188: ...of the suspension and the connecting devices check After starting the engine Engine lubrication function check Charging function check Control function check Function and the leakage of the steering...

Страница 189: ...after overhaul EH counter status 100 500 1 000 1 500 2 000 2 500 3 000 then always after EH worked Inspection and adjustment of valve clearance o 2 000 A C Compressor drive belt replacement o 2 000 Re...

Страница 190: ...ry 1 000 EH or every 2 years Coolant replacement every 2 years Hydraulic brakes fluid replacement o o 1 000 Engine and clutch oil replacement o o 1 000 Magnet and the suction filter screen insert in t...

Страница 191: ...axle Oil for the front axle ZETOR LS 80W Motor oils While changing or refilling the oil fill in the engine always use an oil complying with the specification DQC III 10 LA Specification of the oil fo...

Страница 192: ...strotrac 10W 30 GL 4 Fuchs AGRIFARM STOU 10W 30 MC 10W 30 GL 4 ORLEN OIL Agro STOU 10W 40 GL 4 Manufacturer Oil designation Shell Donax TX BP Autran DX III Fluid 9 Esso ATF E 25131 Castrol Transmax S...

Страница 193: ...sity class SAE Performance class API Shell Spirax AX 80W 90 GL 5 Aral Fluid HGS 80W GL 4 Agip Rotra Multi THT 80W GL 4 Esso Torque Fluid 62 80W GL 4 Fuchs Titan Supergear 80W 90 GL 4 GL 5 Titan Hydram...

Страница 194: ...ngines with Common Rail injection Urea urea solution AUS 32 Urea a highly pure aqueous urea 32 5 solution used as a reducing agent NOx for additional treatment of exhaust gases The product is labelled...

Страница 195: ...otective gloves safety goggles etc z Prior to starting the work secure the tractor against movement using manual brake Lubrication must be performed only when the engine is at standstill Transmission...

Страница 196: ...e semi trailer Front three point hitch Position number Name Number of greasing points 1 Greasing points 25 Pos no Identification No of lubrication points 1 Hook pin bearings 0 to 4 by version C18N140...

Страница 197: ...overhaul in accordance with the instructions for running in a new tractor Perform the maintenance in the same way as with a new tractor Pos no Identification No of lubrication points 1 Pins of auxili...

Страница 198: ...tion thanks to this gas liquid brace Closing the hood Pull the hood down with the strap grasp it in the place of arrows and press it downwards until the hood lock snaps Do not use excessive force to c...

Страница 199: ...ained oil under the drain plug 1 in the left side of the engine 2 Unscrew the drain plug 1 in the left side of the engine 3 Drain the oil to the retaining vessel 3 Clean the drain plug 4 Screw the dra...

Страница 200: ...he side until the element is released from the clamp 6 Clean the components Replace the sealing ring 2 and oil it slightly Press the new filter element 5 into the clamp 6 and carefully put them togeth...

Страница 201: ...cable of the condensate level sensor 3 in the raw fuel filter 3 Loosen the raw fuel filter cartridge 2 and screw it off using appropriate tools 4 Dismantle the draining bolt 4 with the condensate lev...

Страница 202: ...is running Fuel system venting After completing service operations that have sparked the fuel system the engine start time may be extended This state is transient is caused by the air in the fuel syst...

Страница 203: ...the air cleaner cover clips indicated by arrows 3 remove the cover of the cleaner 1 C15N086 Remove the main element of the dry cleaner 2 by pulling If the main element is not damaged there must not be...

Страница 204: ...must not be held in the limit turning angle positions for a long time the maximum time is 20 s otherwise the oil in the hydrostatic steering circuit is heated up excessively Carry out a reverse proced...

Страница 205: ...of the buffer tank A until the coolant starts to escape through the opening of the venting plug E When the coolant without air bubbles begins to leak through the hole screw in and tighten the plug E...

Страница 206: ...oil level indicator which is placed at the right rear part of the gearbox behind the right hydraulic roller A Standard oil filling Carry out the check always with the engine stopped FH12N016 1 Clean t...

Страница 207: ...2 Replace the filtration element 3 Reassemble the body of the cleaner C18N007 Oil cleaner is placed on the left side of the gearbox The cleaner clogging is signalized by a control on dashboard lightin...

Страница 208: ...t carefully clean the surface of the insert valve and its immediate vicinity B Remove the rubber cap 1 and replace with the tire inflation hose instead Tighten the hose to the end of the thread so tha...

Страница 209: ...over of the pump unit is not shown The urea cleaner insert changes with the engine stopped and the ignition key removed from the ignition switch Remove the bottom cover of the pump unit B Exchange pro...

Страница 210: ...checking hole 2 filling oil hole at the top 3 draining hole hole at the bottom C18N142 The inspection and filling plug of oil 1 is situated on the front side of the front PTO case Note The front PTO...

Страница 211: ...fect of aerosols and other harmful substances Use a filter with active carbon when working with harmful substances F13BN030 Filters with active carbon are installed instead of the standard dust filter...

Страница 212: ...y the efficiency of the cooling of the air conditioning system but also the efficiency of the engine cooling Lift up the engine bonnet disassemble the locking screw 1 and release and push out the cool...

Страница 213: ...e the rubber cap indicated by the arrow B and instead screw on the tire inflation hose Tighten the hose to the end of the thread so that the check valve is depressed After inflating the tires and remo...

Страница 214: ...rake discs of the front drive axle the screws are located on the upper surfaces of the reducers 3 Place the hoses B on the screws Dive the other end to the bottom of the transparent bottle partially f...

Страница 215: ...ck the operation of the foot brakes for both wheels to have the same braking effect If this is not the case then on the side having a greater braking effect loosen the adjusting nut 1 by the required...

Страница 216: ...uthpiece 1087 Wheelbase 2850 Tractor type Crystal 150 Crystal 170 Engine type TCD6 1L6 TCD6 1L6 Engine design straight standing water cooled Engine type diesel four stroke with direct fuel injection t...

Страница 217: ...achine kg Allowed weight of unbraked trailers Manoeuvrability condition Travelling speed km h Wheel track mm 1 924 40 4 500 Travelling speed km h Wheel track mm 1 850 40 6 500 Travelling speed km h Ma...

Страница 218: ...nsions Travelling speed 40 km h 1 Tyreload bearing capacity kg Inflation kPa Tyre 1 pc Axle 16 9 24 1650 4500 170 420 85R24 2300 4500 160 480 70R24 2575 4500 160 540 65R24 2740 4500 160 14 9 28 1500 4...

Страница 219: ...met Change of the load capacity of the rear tyres Tyre dimensions Travelling speed 40 km h 1 Tyreload bearing capacity kg Inflation kPa Tyre 1 pc Axle 18 4 38 2180 6500 140 460 85R38 3250 6500 160 520...

Страница 220: ...r type CRYSTAL 150 CRYSTAL 170 Pto power kW 2 at rated engine speed and pto rated speed 1 000 rpm Engine run in after 100 EH 93 7 kW 101 6 kW Tensile force Lifting force at the end of the bottom draw...

Страница 221: ...3 24 3 21 7 22 7 M 20 2 20 9 18 8 19 6 L 17 4 18 1 16 3 16 9 2 H 16 4 17 0 15 2 15 9 M 14 2 14 7 13 2 13 8 L 12 2 12 7 11 4 11 9 1 H 12 0 12 5 11 2 11 8 M 10 4 10 8 9 7 10 1 L 9 1 9 4 8 4 8 7 Reduced...

Страница 222: ...1 112 572 1 040 M 529 961 495 898 L 458 832 427 776 3 H 433 787 405 735 M 374 680 350 635 L 324 588 302 549 2 H 304 553 284 517 M 263 478 246 446 L 228 413 212 386 1 H 224 407 210 380 M 194 351 181 32...

Страница 223: ...circle diameter Turning direction PTO speed engine speed PTO speed engine speed right a 1000 1920 1094 2100 left b 1000 2000 1050 2100 Track width front 1 974 mm Tire size Front 540 65R28 left right...

Страница 224: ...se c m distance between the centre of the rear axle and the centre of fixing holes of lower hydraulic arms d m distance between the centre of fixing holes of lower hydraulic arms and the gravity centr...

Страница 225: ...se of the tractor designed for the front axle should be recorded in the table 4 Calculation of the real total load G tat If the necessary rear axle load cannot be reached with the rear attached machin...

Страница 226: ...he rear axle Real value according to the calculation Allowed value according to the manufacturer Total tractor weight 10 000kg Front axle load 4 500kg Rear axle load 6 500kg During aggregation with si...

Страница 227: ...226...

Страница 228: ...ulic brakes 117 C Cab filtration 27 Cabin steps illumination 34 Calculation of tractor load limit 223 Carbon filter installation instructions 210 Cartridge replacement in the fine fuel filter 201 Cart...

Страница 229: ...hitch 195 Front three point hitch standard version of the tractor 165 Front tires steerability 217 Front weights 173 Front wheels track of front drive axle in tractors equipped with non removable dis...

Страница 230: ...nciples for operating tractors equipped with front end loader 22 Principles for safe handling of urea AUS 32 DEF 84 Procedure of draining liquid from the tyres 175 Procedure of filling the tyres with...

Страница 231: ...95 The processed area setting of the width of aggregation 71 The socket for connection of the electrical installation of the trailer or semi trailer 120 The way of controlling the travel clutch by 95...

Страница 232: ...231...

Страница 233: ...Operator s manual Crystal HD 150 Crystal HD 170 Edition 2 100 2018 Publication No 222 213 505 ZETOR TRACTORS a s Department of Technical Documentation Trnkova 111 628 00 Brno 232...

Страница 234: ...www zetor com zetor zetor com Made in EU...

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