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RPC-2 REVERSE PULSE DUST COLLECTOR 

Page 4 

 

 

 

 

© 2012 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 22788   

2.3.5

  Check the amperage on initial start up. If the 

motor draws excessive amperage, gradually close the 
damper until the amperage is within the specifications 
shown on the motor plate. The damper is located on the 
exhauster outlet.  

 
2.4 

Flex Hose Connection 

 

2.4.1

 Connect the flexible exhaust hose between the 

reclaimer outlet adaptor and dust collector inlet adaptor. 
It may be easier to slip the hose over the adaptors, and 
create a tighter seal, if the first two or three inches of 
wire is removed from the inside of the hose. Use care 
not to damage the hose. Secure the hose with worm 
clamps. NOTE: The hose wire helps dissipate static in 
the conveying hose, and helps ground each segment. In 
order for the hose wire to dissipate static electricity, the 
wire must touch the metal of each segment. 
 
 

2.5 Ground 

Cabinet

 

 

 

2.5.1

  To prevent static electricity build up, attach an 

external grounded wire from an earth ground to the 
grounding lug located on the rear wall of the collector. 

 
 
2.6 

Compressed Air Connections

 

 

NOTE: For maximum filter life and efficiency, the pulse 
air source should be 30% relative humidity or less, and 
be free of any oil contaminants. If line air does not meet 
this requirement, an air dryer is recommended. 
 

2.6.1

 

Connect a 1/2" or larger air hose to the pressure 

regulator located on the pulse manifold inlet. An isolation 
valve should be installed at the air source to enable 
depressurization for service. If rigid pipe is used for the 
air line, a flexible section of hose must be used at the 
connection, to enable the top access door to swing open 
for service. 
 

 

 WARNING 

If twist-on type air hose couplings are used, 
they must be secured by safety pins or wires to 
prevent accidental disconnection while under 
pressure. Hose disconnection while under 
pressure could cause serious injury.

 

 

 
2.7 

Install Manometer, Refer to Section 4.4 

 

 

3.0 OPERATION

 

 

WARNING 

All persons operating this equipment must be 
made aware of the hazards of abrasive blasting. 
Prolonged exposure to any dust could result in 
serious lung disease and death. Short term 
ingestion of toxic materials, such as lead dust 
or dust from other heavy metals and corrosives, 
could cause serious respiratory injury or death. 
Identify all materials that are to be removed by 
blasting, and obtain a Materials Safety Data 
Sheet (MSDS) for the blast media. If lead 
coating or other toxic materials are being 
removed by the blasting process, HEPA after-
filters must be used for those applications.

 

 
 

3.1 Initial 

Start-up

 

 

3.1.1

 

The dust collector access doors and dust drawer 

must be closed when the dust collector is on. 
 

 

CAUTION 

Do not pulse new dust collectors or 
replacement cartridges until the cartridges are 
properly seasoned. Refer to Section 6.2. 
Pulsing unseasoned cartridges could cause 
premature cartridge failure or decrease the 
efficiency of dust collector. 

 

3.1.2

 With the sequence switch OFF, open the 

compressed air supply valve to pressurize the pulse 
manifold. Check the air line and connections for leaks. 

 
3.1.3

  Using the regulator on the manifold inlet, turn 

pulse pressure to 20 psi. Turn the sequence switch ON, 
and check the air pulse and sequence of the diaphragm 
valves, solenoids, and panel timer. After the operation of 
the pulse system is confirmed, turn the sequence switch 
OFF and increase pressure to 70 psi. 
 

3.1.4

  Do not turn the sequence switch ON until the 

cartridges are seasoned per Section 6.2. 
 

3.2 Operation 

Start-Up

 

 

3.2.1

 

Make sure the top access door is secured with 

clamps, and that the dust drawer is closed. 
 

3.2.2

 

Make sure the sequence switch is on. NOTE: Do 

not turn the sequence switch ON until the cartridges are 
properly seasoned, per Section 6.2. 

 

Содержание RPC-2

Страница 1: ...the combination of products determined by the user in his selection nor as to the compliance with regulations or standard practice of such combinations of components or products It is the responsibili...

Страница 2: ...ssages that follow this symbol to avoid possible injury or death CAUTION Caution used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in pro...

Страница 3: ...timing sequence energizes when the exhauster is turned on automatically pulsing the cartridges when the exhauster is running If the switch is OFF the timer will not energize and the cartridges will no...

Страница 4: ...ts to the RPC Control Panel Pulse Sequence Panel must also be provided by the user If the RPC Collector replaces an existing push through collector or dust bag the exhauster may be wired into the cont...

Страница 5: ...s or wires to prevent accidental disconnection while under pressure Hose disconnection while under pressure could cause serious injury 2 7 Install Manometer Refer to Section 4 4 3 0 OPERATION WARNING...

Страница 6: ...me more air but will NOT increase cleaning efficiency 4 2 4 When the frequency of the pulse cycles will not lower the differential pressure to less than 4 or if a decrease in the efficiency is noted i...

Страница 7: ...ing instructions for the manometer 4 4 2 Connect one end of the 3 16 ID tubing to one of the tubing connectors elbow at the top of the manometer by pushing it over the barbed adaptor 4 4 4 Leaving the...

Страница 8: ...to become more than a quarter full 5 1 2 Check the exhaust air during a pulse cycle If dust is emitting from the exhauster cartridges are leaking or damaged Check immediately 5 1 3 With the exhauster...

Страница 9: ...ter each cartridge install venturi tube and secure with hold down plates 6 1 8 Inspect the access door gasket replace if worn or damaged Close the access door and secure 6 1 9 Reset timer OFF time to...

Страница 10: ...7 5 2 The differential pressure gauge lines may be plugged with dust Check and clean 7 5 3 Make sure the tubing has not been inserted so far into the tube connection that it blocks the tube ends 7 5...

Страница 11: ...Fitting 1 4 NPT bulkhead 05605 8 Petcock 1 4 NPT 01993 9 Gauge pressure 11826 10 Gauge differential pressure 10188 11 Snubber fitting 15786 12 Ground lug 11639 13 Tubing 1 4 nylon specify feet requir...

Страница 12: ...cfm 2 Hp 230 V 3 ph standard 12309 900 cfm 2 Hp 230 V 1 Ph 02979 2 Plate motor mount 600 cfm 12004 900 cfm 12005 3 Housing exhauster 600 cfm 12272 900 cfm 12271 4 Gasket 5 16 x 1 adhesive backed speci...

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