Zero Zone Highlight MERCHANDISER RHZC30 Скачать руководство пользователя страница 3

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Table of Contents

ZERO ZONE WARRANTY .....................................................................1

Limited Warranty .............................................................................1

Extended Warranties .......................................................................1

Length of Extended Warranty .........................................................1

Product Not Manufactured By The Seller .......................................1

Limitation and Exclusion of Warranties ...........................................1

INTRODUCTION ....................................................................................2

Important User Information ..............................................................2

Manufacturer ....................................................................................2

Intended Use ....................................................................................2

Display Case Models .......................................................................2

INSTALLATION & OPERATION ............................................................4

Delivery Inspection ...........................................................................4

Packaging ........................................................................................4

Location ...........................................................................................4

Leveling ............................................................................................4

Setting the Case ..............................................................................5

Moving Cases ..................................................................................5

Lineup Assembly ..............................................................................6

Drain Line .........................................................................................7

Bumper and Kickplate ......................................................................7

Cleaning ...........................................................................................8

Shelves ............................................................................................9

Loading the Case .............................................................................9

Light Switch ......................................................................................9

Case Thermometer ..........................................................................9

Service ...........................................................................................10

Fan Removal ..................................................................................11

Refrigeration ..................................................................................11

Electrical ........................................................................................12

Defrosting - Low Temp ...................................................................14

Anti-Sweat Heaters - Low Temp ....................................................18

Anti-Sweat Heaters - Medium Temp ..............................................18

Doors .............................................................................................18

ILLUSTRATIONS .................................................................................19

Case Label Information ..................................................................19

Leveling ..........................................................................................20

Moving Cases ................................................................................26

RHZC / RHCC Caulking Instructions .............................................27

Required Sealing for NSF-Approved Installations .........................28

Joining Insulated Dividers - RHZC / RHCC to RHZC / RHCC .......29

Joining Insulated Dividers - RHZC / RHCC to RVLC / RVMC .......30

Attaching Kickplate Splice - RHZC / RHCC to RVLC / RVMC .......31

Field Mounted Trap ........................................................................32

Under Case Return Air Flow ..........................................................34

Penetration Sealing ........................................................................35

P-trap Installation ...........................................................................36

General ..........................................................................................37

Refrigeration Line Sizing - Low Temp ............................................38

Refrigeration Line Sizing - Medium Temp ......................................40

Electric Defrost - Low Temp ...........................................................41

Hot Gas Defrost - Low Temp ..........................................................42

Single Point Connection - Low Temp .............................................43

Master/Satellite Wiring - Low Temp ...............................................44

Off Cycle Defrost or Satellite Wiring - Medium Temp .....................45

Single Point Connection or Master Wiring - Medium Temp ...........46

Hot Gas Defrost - Low Temp ..........................................................47

Electric Defrost - Low/Medium Temp .............................................48

Содержание Highlight MERCHANDISER RHZC30

Страница 1: ...66 0032 MN 18 B SEP 2019 ZERO ZONE HIGHLIGHT MERCHANDISER With CoolView Doors ChillBrite LED Lighting INSTALLATION OPERATION MANUAL...

Страница 2: ......

Страница 3: ...nti Sweat Heaters Medium Temp 18 Doors 18 ILLUSTRATIONS 19 Case Label Information 19 Leveling 20 Moving Cases 26 RHZC RHCC Caulking Instructions 27 Required Sealing for NSF Approved Installations 28 J...

Страница 4: ......

Страница 5: ...rther consideration the Seller will extend to the original purchaser prior to shipment a limited extended warranty on the compressor only following expiration of the standard warranty The Seller agree...

Страница 6: ...at 800 247 4496 Any change to a Zero Zone product made during the installation start up or at any other time must be submitted in writing to Zero Zone for approval and be approved by Zero Zone in wri...

Страница 7: ...ent certified by ETL NSF 7 Commercial Refrigerators and Freezers ANSI Approved equipment certified by NSF DOE Compliant all U S sales ASHRAE 72 2014 specifies the test conditions for the equipment It...

Страница 8: ...rs and kickplates are shipped on top of the case Shelves for the case are tie wrapped and blocked into the individual cases Other accessories like drain traps drain pans condensate evaporation pans an...

Страница 9: ...p Check the level on the face of the glass doors and sides of the mullions Do not use the ceiling to check level 11 If you ve purchased seismic restraints specific instructions for attaching those res...

Страница 10: ...hat allows the use of a 1 1 2 thick fork truck blade See Figure 9 on page 26 Lineup Assembly Zero Zone display cases have been engineered for continuous display This means that any number of cases can...

Страница 11: ...n The drain can be reached by removing the center coil covers and then removing a fan motor The 1 PVC drain outlet is located at the center front of the case behind the kickplate Install the tee to th...

Страница 12: ...be allowed to flow between the bumper and kickplate and then underneath the case The target airflow rate under the case design is 50 cfm door Note An optional louvered kickplate is available Provides...

Страница 13: ...o spread the snap open to remove the brackets from the center section Loading the Case The case may be loaded with product after it has been operated for at least 24 hours with correct case temperatur...

Страница 14: ...erature at the expansion valve sensing bulb and compare it to the suction temperature corresponding to the saturated pressure Make sure that line pressure drop is taken into account Turn the valve ste...

Страница 15: ...he front left bottom the left rear bottom or the left rear top of case The copper pipe should not touch or rub on the edges of the sheet metal After connections have been made the refrigeration access...

Страница 16: ...sweep is recommended After the system has been thoroughly evacuated of all moisture and non condensable gas charge the system with the proper refrigerant using hi side low side charging techniques Do...

Страница 17: ...sure and prewired The liquid line solenoid valve is installed in the liquid line and wired The power to operate the display case is connected at the case disconnect switch The power to operate the con...

Страница 18: ...All of the display case controls including the disconnect switch time clock and temperature control are installed behind the kickplate and prewired The liquid line solenoid is prewired but is not inst...

Страница 19: ...ngth of defrost to vary depending on how much frost is on the coil and the defrost heater voltage Coil frost is a function of shopping patterns stocking habits general door maintenance and ambient tem...

Страница 20: ...ne of the evaporator to be defrosted The gas flows into the serpentine coil attached to the floor of the case and then into the evaporator Condensed liquid leaves the evaporator through the side port...

Страница 21: ...ERAL Periodic defrosting to keep the coil free of frost is accomplished automatically by a time clock Medium temperature cases generally operate at temperatures that allow for off cycle defrost Medium...

Страница 22: ...plate below the door opening Contact Zero Zone s Service Department for instructions for servicing this heater For locations with low humidity and tightly controlled ambient conditions the lower sill...

Страница 23: ...Illustrations Case Label Information 19 ILLUSTRATIONS Case Label Information Figure 1 CASE LABEL LOCATIONS Refer back to page 4...

Страница 24: ...Leveling Figure 2 Leveling Cases Prior to Joining Case Front Case Front 2A Measure and mark exact case outline 2B Mark floor level differences 2C Shim joints to equal highest point Refer back to page...

Страница 25: ...Illustrations Leveling 21 Illustrations Leveling Figure 3 Positioning Hat Channel Rails Refer back to page 5...

Страница 26: ...se Shims Case Shims Both corners of the base must be supported by shims to prevent base buckling DWG NO SP 6006 1 REV A RELEASED Figure 4 Typical Rail Locations Figure 5 Shims Under Bases and Case Ref...

Страница 27: ...Illustrations Leveling 23 Illustrations Leveling Figure 6 Base Locations 6A 24 2 Door Case 6B 24 3 Door Case Refer back to page 4 6C 24 4 Door Case 6D 24 6 Door Case...

Страница 28: ...4 Illustrations Leveling Illustrations Leveling Figure 6 Base Locations Cont 6E 30 2 Door Back to Back Case 6F 30 3 Door Back to Back Case 6G 30 4 Door Back to Back Case 6H 30 5 Door Back to Back Case...

Страница 29: ...Illustrations Leveling 25 Illustrations Leveling Figure 6 Base Locations Cont 6J 30 2 Door Case 6K 30 3 Door Case 6L 30 4 Door Case 6M 30 5 Door Case Refer back to page 5 6I 30 1 Door Case...

Страница 30: ...26 Illustrations Moving Cases Illustrations Figure 7 REMOVING WOOD PLANKS Figure 8 WOOD BLOCK INSIDE BASE Spacers Figure 9 EXPANDABLE BASE Moving Cases Refer back to page 5...

Страница 31: ...hown with dashed lines Apply two beads at Ceiling Rear Wall and Base Apply to only one 1 case at joint not both cases as excessive amounts of sealant may squeeze out of joint 2 After cases are joined...

Страница 32: ...28 Illustrations Required Sealing for NSF Approved Installations Illustrations Figure 11 Figure 12 JOINING 24 AND 30 DOOR CASES Required Sealing for NSF Approved Installations Refer back to page 6...

Страница 33: ...Illustrations Joining Insulated Dividers RHZC RHCC to RHZC RHCC 29 Illustrations Figure 13 Joining Insulated Dividers RHZC RHCC to RHZC RHCC Refer back to page 7...

Страница 34: ...30 Illustrations Joining Insulated Dividers RHZC RHCC to RVLC RVMC Illustrations Joining Insulated Dividers RHZC RHCC to RVLC RVMC Figure 14 Refer back to page 6...

Страница 35: ...Illustrations Attaching Kickplate Splice RHZC RHCC to RVLC RVMC 31 Illustrations Figure 15 Attaching Kickplate Splice RHZC RHCC to RVLC RVMC Refer back to page 6...

Страница 36: ...ions Field Mounted Trap Illustrations Field Mounted Trap Drain Support Drain Trap Support DWG NO SP 6000 1REV B RELEASED BY DATE ECN No REVISION DESCRIPTION No REVISION INFORMATION Figure 16 Refer bac...

Страница 37: ...ZERO ZONE INC DOCUMENT OR DISCLOSURE OF ITS CONTENTS BY ARE IN DECIMAL INCH 9 12 2012 B 1 OF 1 SP 6002 1 OTHER STYLE BUMPERS SHEET UNLESS OTHERWISE SPECIFIED SCALE MODELED BY DRAWN BY UNLESS OTHERWISE...

Страница 38: ...34 Illustrations Under Case Return Air Flow Illustrations Under Case Return Air Flow Figure 19...

Страница 39: ...Illustrations Penetration Sealing 35 Illustrations Penetration Sealing Figure 20...

Страница 40: ...36 Illustrations P trap Installation Illustrations Figure 21 45 ELBOW SUCTION LINE P trap Installation...

Страница 41: ...and RHZC30T Cut in pressure set to the dew point equivalent of 6 F for your refrigerant Cut out pressure set to the dew point equivalent of 20 F for your refrigerant CONDENSING UNIT RHCC30 and RHCC30...

Страница 42: ...38 Illustrations Refrigeration Line Sizing Frozen Foods Illustrations Refrigeration Line Sizing Frozen Foods Figure 24 LOW TEMP FROZEN FOODS...

Страница 43: ...Illustrations Refrigeration Line Sizing Frozen Foods 39 Illustrations Refrigeration Line Sizing Ice Cream Figure 25 LOW TEMP ICE CREAM...

Страница 44: ...40 Illustrations Refrigeration Line Sizing Illustrations Refrigeration Line Sizing Figure 26 REFRIGERATION LINE SIZING...

Страница 45: ...DEFROST 208V 2 5 DR 115V 1DR P OPTIONAL CONDENSATE PUMP 115V 1 60 OPTIONAL CONDENSATE EVAPORATOR 115V 1 60 MOUNTED ON TOP OF CASE PLUGGED INTO CONDENSING UNIT OR POWERED BY CUSTOMER WHT BLK OPTIONAL T...

Страница 46: ...R WHT BLK OPTIONAL TO TB 4 TO TB G 0PTIONAL SOLENOID VALVE 120VAC WHT BLU 18 GA BLU 18 GA RECEPTACLE 115V WHT BLK OPTIONAL TEMPERATURE CONTROL RED YELLOW CLOSE ON RISE OPEN ON DROP BLU 18 GA REPRESENT...

Страница 47: ...CASE FANS M M BLU RIBBED BLU SMOOTH CB ORG 18 GA ON 4 5 DOOR ONLY 20 AMPS BLU 14 GA GRD OPTIONAL CONDENSATE EVAPORATOR 115V 1 60 MOUNTED ON TOP OF CASE PLUGGED INTO CONDENSING UNIT OR POWERED BY CUSTO...

Страница 48: ...SENTS EGRESS THROUGH CASE CONDUIT FROM SATELLITE CASE BLU 14 GA P OPTIONAL CONDENSATE PUMP 115V 1 60 WHT BLK OPTIONAL TO TB 4 TO TB G OPTIONAL CONDENSATE EVAPORATOR115V 1 60 MOUNTED ON TOP OF CASE PLU...

Страница 49: ...TO CONDENSING UNIT OR POWERED BY CUSTOMER WHT BLK OPTIONAL TO TB 4 TO TB G 0PTIONAL SOLENOID VALVE 120VAC WHT BLU 18 GA BLU 18 GA RECEPTACLE 115V WHT BLK OPTIONAL TEMPERATURE CONTROL TO SENSE 38 AIR S...

Страница 50: ...STOMER WHT BLK OPTIONAL TO TB 4 TO TB G 0PTIONAL SOLENOID VALVE 120VAC WHT BLU 18 GA BLU 18 GA OPTIONAL TEMPERATURE CONTROL TO SENSE 38 AIR SET DIAL TO 34 AND THE SLIDER TO A 6 DIFFERANTIAL RED YELLOW...

Страница 51: ...D VALVE OPTIONAL 10 DRIER OPTIONAL 11 CHECK VALVE 12 OPTIONAL DEFROST TERMINATION SOLENOID 13 HOT GAS CLIP 14 DEFROST TERMINATION PROBE LOCATION ON DUMP LINE E 8 10 9 11 7 13 6 5 12 4 3 2 1 14 30 HOT...

Страница 52: ...ations Electric Defrost Low Medium Temp Figure 34 30 ELECTRIC ITEM PART NAME 1 COIL COVER 2 FAN 3 LIQUID LINE 4 SUCTION LINE 5 FAN HOUSING 6 HEAT EXCHANGER 7 EXPANSION VALVE 8 HEATING ELEMENT 9 HEATER...

Страница 53: ...Rights Reserved SEP 2019 For other technical support please refer to Zero Zone Installation Operation Manuals available on the Service page at WWW ZERO ZONE COM or contact the Zero Zone Service Depart...

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