Zero Zone Highlight MERCHANDISER RHZC30 Скачать руководство пользователя страница 11

Installation & Operation  •  7

INSTALLATION & OpERATION

After setting the first case, the next case is slid into position and bolted to the first case using four 3/8" bolts that are provided. Begin tightening 

the bolts at the top rear, working down the back of the case and up the front, making sure that the front seams are flush. Do not attempt to pull 

cases together using the joining bolts. 

Alignment holes are located in the lower steel end frames. These are located 7" in from the joining holes.

Once the cases have been caulked and slid together, start the joining bolts, but do not tighten them. Begin tightening the bolts at the top rear, 

working down the back of the case and up the front, making sure that the front seams are flush. Cases are not designed to be pulled together 

using the joining bolts. Please note that when bolting the cases together, there is a welded nut in the rear center of the left mullion of the right-

hand case. Therefore, it is not necessary to remove the rear ductwork of the right-hand case. Place the case joint vertical trim over the vertical 

raceway and screw into place.

Two different model cases or two different temperature cases are connected using an insulated divider. Typically the divider is factory-

assembled to one of the cases. Two styles of divider are provided. The first style has a panel on each side with nut inserts in the panels. Each 

side is bolted to the end frame. The second style divider uses a thru-bolt design. The divider is attached to one of the cases using short bolts. 

When the case is installed, the short bolts are removed and long bolts are reinstalled to bolt both cases together

See Figure 13 on page 29

Do not attempt to pull cases together using the joining bolts.

Drain Line

The drain is located at the center of the case in the floor pan. The drain can be reached by removing the center coil covers and then removing a 

fan motor. The 1" PVC drain outlet is located at the center front of the case behind the kickplate.

Install the tee to the outlet pipe and a drain trap to the tee. Plug the open end of the tee using the clean-out plug supplied with the drain trap 

kit. The drain line must be pitched away from the case. The tee, drain trap, and plug are supplied with the case. We supply a trap support 

that is fieldmounted to the case. 

See Figure 16 on page 32

. The drain trap must be level. The drain trap should be primed with water after 

installation. The drain line must be pitched away from the case enough to ensure proper drainage. Consult your local codes for minimum 

requirements.

Bumper and Kickplate

A Zero Zone bumper is standard on all case models and should be installed at the bottom front of the case. Various bumper styles are available. 

See Figure 17 on page 33

. The kickplate assembly is adjustable to compensate for uneven floors. The bumper end cap is factory-installed 

on bumpers for cases with end panels that do not include Euro trim.

STEP 1: INSTALLING END KICKPLATE

The end kickplate attaches to the small black bracket attached to each side of the case with an end. The kickplate can be adjusted vertically to 

match the height of the floor below it. 

See Figure 18 on page 33

.

1.  Attach a Tinnerman clip to the side bumper support.

2.  Place the side kickplate against the Tinnerman clip on the side bracket.

3.  Install the black 3/4" screw through the side kickplate and into the Tinnerman clip. A scratch-awl or similar tool can be used to line up the 

holes.

4.  The front of the side kickplate is located behind the front kickplate and attached with screws to the front kickplate.

STEP 2: INSTALLING BUMPER AND FRONT KICKPLATE

The front kickplate and bumper attaches using 1 1/2" screws attached to brackets located on the front of the case. The kickplate can be 

adjusted up and down to fit the height of the floor below it.

Содержание Highlight MERCHANDISER RHZC30

Страница 1: ...66 0032 MN 18 B SEP 2019 ZERO ZONE HIGHLIGHT MERCHANDISER With CoolView Doors ChillBrite LED Lighting INSTALLATION OPERATION MANUAL...

Страница 2: ......

Страница 3: ...nti Sweat Heaters Medium Temp 18 Doors 18 ILLUSTRATIONS 19 Case Label Information 19 Leveling 20 Moving Cases 26 RHZC RHCC Caulking Instructions 27 Required Sealing for NSF Approved Installations 28 J...

Страница 4: ......

Страница 5: ...rther consideration the Seller will extend to the original purchaser prior to shipment a limited extended warranty on the compressor only following expiration of the standard warranty The Seller agree...

Страница 6: ...at 800 247 4496 Any change to a Zero Zone product made during the installation start up or at any other time must be submitted in writing to Zero Zone for approval and be approved by Zero Zone in wri...

Страница 7: ...ent certified by ETL NSF 7 Commercial Refrigerators and Freezers ANSI Approved equipment certified by NSF DOE Compliant all U S sales ASHRAE 72 2014 specifies the test conditions for the equipment It...

Страница 8: ...rs and kickplates are shipped on top of the case Shelves for the case are tie wrapped and blocked into the individual cases Other accessories like drain traps drain pans condensate evaporation pans an...

Страница 9: ...p Check the level on the face of the glass doors and sides of the mullions Do not use the ceiling to check level 11 If you ve purchased seismic restraints specific instructions for attaching those res...

Страница 10: ...hat allows the use of a 1 1 2 thick fork truck blade See Figure 9 on page 26 Lineup Assembly Zero Zone display cases have been engineered for continuous display This means that any number of cases can...

Страница 11: ...n The drain can be reached by removing the center coil covers and then removing a fan motor The 1 PVC drain outlet is located at the center front of the case behind the kickplate Install the tee to th...

Страница 12: ...be allowed to flow between the bumper and kickplate and then underneath the case The target airflow rate under the case design is 50 cfm door Note An optional louvered kickplate is available Provides...

Страница 13: ...o spread the snap open to remove the brackets from the center section Loading the Case The case may be loaded with product after it has been operated for at least 24 hours with correct case temperatur...

Страница 14: ...erature at the expansion valve sensing bulb and compare it to the suction temperature corresponding to the saturated pressure Make sure that line pressure drop is taken into account Turn the valve ste...

Страница 15: ...he front left bottom the left rear bottom or the left rear top of case The copper pipe should not touch or rub on the edges of the sheet metal After connections have been made the refrigeration access...

Страница 16: ...sweep is recommended After the system has been thoroughly evacuated of all moisture and non condensable gas charge the system with the proper refrigerant using hi side low side charging techniques Do...

Страница 17: ...sure and prewired The liquid line solenoid valve is installed in the liquid line and wired The power to operate the display case is connected at the case disconnect switch The power to operate the con...

Страница 18: ...All of the display case controls including the disconnect switch time clock and temperature control are installed behind the kickplate and prewired The liquid line solenoid is prewired but is not inst...

Страница 19: ...ngth of defrost to vary depending on how much frost is on the coil and the defrost heater voltage Coil frost is a function of shopping patterns stocking habits general door maintenance and ambient tem...

Страница 20: ...ne of the evaporator to be defrosted The gas flows into the serpentine coil attached to the floor of the case and then into the evaporator Condensed liquid leaves the evaporator through the side port...

Страница 21: ...ERAL Periodic defrosting to keep the coil free of frost is accomplished automatically by a time clock Medium temperature cases generally operate at temperatures that allow for off cycle defrost Medium...

Страница 22: ...plate below the door opening Contact Zero Zone s Service Department for instructions for servicing this heater For locations with low humidity and tightly controlled ambient conditions the lower sill...

Страница 23: ...Illustrations Case Label Information 19 ILLUSTRATIONS Case Label Information Figure 1 CASE LABEL LOCATIONS Refer back to page 4...

Страница 24: ...Leveling Figure 2 Leveling Cases Prior to Joining Case Front Case Front 2A Measure and mark exact case outline 2B Mark floor level differences 2C Shim joints to equal highest point Refer back to page...

Страница 25: ...Illustrations Leveling 21 Illustrations Leveling Figure 3 Positioning Hat Channel Rails Refer back to page 5...

Страница 26: ...se Shims Case Shims Both corners of the base must be supported by shims to prevent base buckling DWG NO SP 6006 1 REV A RELEASED Figure 4 Typical Rail Locations Figure 5 Shims Under Bases and Case Ref...

Страница 27: ...Illustrations Leveling 23 Illustrations Leveling Figure 6 Base Locations 6A 24 2 Door Case 6B 24 3 Door Case Refer back to page 4 6C 24 4 Door Case 6D 24 6 Door Case...

Страница 28: ...4 Illustrations Leveling Illustrations Leveling Figure 6 Base Locations Cont 6E 30 2 Door Back to Back Case 6F 30 3 Door Back to Back Case 6G 30 4 Door Back to Back Case 6H 30 5 Door Back to Back Case...

Страница 29: ...Illustrations Leveling 25 Illustrations Leveling Figure 6 Base Locations Cont 6J 30 2 Door Case 6K 30 3 Door Case 6L 30 4 Door Case 6M 30 5 Door Case Refer back to page 5 6I 30 1 Door Case...

Страница 30: ...26 Illustrations Moving Cases Illustrations Figure 7 REMOVING WOOD PLANKS Figure 8 WOOD BLOCK INSIDE BASE Spacers Figure 9 EXPANDABLE BASE Moving Cases Refer back to page 5...

Страница 31: ...hown with dashed lines Apply two beads at Ceiling Rear Wall and Base Apply to only one 1 case at joint not both cases as excessive amounts of sealant may squeeze out of joint 2 After cases are joined...

Страница 32: ...28 Illustrations Required Sealing for NSF Approved Installations Illustrations Figure 11 Figure 12 JOINING 24 AND 30 DOOR CASES Required Sealing for NSF Approved Installations Refer back to page 6...

Страница 33: ...Illustrations Joining Insulated Dividers RHZC RHCC to RHZC RHCC 29 Illustrations Figure 13 Joining Insulated Dividers RHZC RHCC to RHZC RHCC Refer back to page 7...

Страница 34: ...30 Illustrations Joining Insulated Dividers RHZC RHCC to RVLC RVMC Illustrations Joining Insulated Dividers RHZC RHCC to RVLC RVMC Figure 14 Refer back to page 6...

Страница 35: ...Illustrations Attaching Kickplate Splice RHZC RHCC to RVLC RVMC 31 Illustrations Figure 15 Attaching Kickplate Splice RHZC RHCC to RVLC RVMC Refer back to page 6...

Страница 36: ...ions Field Mounted Trap Illustrations Field Mounted Trap Drain Support Drain Trap Support DWG NO SP 6000 1REV B RELEASED BY DATE ECN No REVISION DESCRIPTION No REVISION INFORMATION Figure 16 Refer bac...

Страница 37: ...ZERO ZONE INC DOCUMENT OR DISCLOSURE OF ITS CONTENTS BY ARE IN DECIMAL INCH 9 12 2012 B 1 OF 1 SP 6002 1 OTHER STYLE BUMPERS SHEET UNLESS OTHERWISE SPECIFIED SCALE MODELED BY DRAWN BY UNLESS OTHERWISE...

Страница 38: ...34 Illustrations Under Case Return Air Flow Illustrations Under Case Return Air Flow Figure 19...

Страница 39: ...Illustrations Penetration Sealing 35 Illustrations Penetration Sealing Figure 20...

Страница 40: ...36 Illustrations P trap Installation Illustrations Figure 21 45 ELBOW SUCTION LINE P trap Installation...

Страница 41: ...and RHZC30T Cut in pressure set to the dew point equivalent of 6 F for your refrigerant Cut out pressure set to the dew point equivalent of 20 F for your refrigerant CONDENSING UNIT RHCC30 and RHCC30...

Страница 42: ...38 Illustrations Refrigeration Line Sizing Frozen Foods Illustrations Refrigeration Line Sizing Frozen Foods Figure 24 LOW TEMP FROZEN FOODS...

Страница 43: ...Illustrations Refrigeration Line Sizing Frozen Foods 39 Illustrations Refrigeration Line Sizing Ice Cream Figure 25 LOW TEMP ICE CREAM...

Страница 44: ...40 Illustrations Refrigeration Line Sizing Illustrations Refrigeration Line Sizing Figure 26 REFRIGERATION LINE SIZING...

Страница 45: ...DEFROST 208V 2 5 DR 115V 1DR P OPTIONAL CONDENSATE PUMP 115V 1 60 OPTIONAL CONDENSATE EVAPORATOR 115V 1 60 MOUNTED ON TOP OF CASE PLUGGED INTO CONDENSING UNIT OR POWERED BY CUSTOMER WHT BLK OPTIONAL T...

Страница 46: ...R WHT BLK OPTIONAL TO TB 4 TO TB G 0PTIONAL SOLENOID VALVE 120VAC WHT BLU 18 GA BLU 18 GA RECEPTACLE 115V WHT BLK OPTIONAL TEMPERATURE CONTROL RED YELLOW CLOSE ON RISE OPEN ON DROP BLU 18 GA REPRESENT...

Страница 47: ...CASE FANS M M BLU RIBBED BLU SMOOTH CB ORG 18 GA ON 4 5 DOOR ONLY 20 AMPS BLU 14 GA GRD OPTIONAL CONDENSATE EVAPORATOR 115V 1 60 MOUNTED ON TOP OF CASE PLUGGED INTO CONDENSING UNIT OR POWERED BY CUSTO...

Страница 48: ...SENTS EGRESS THROUGH CASE CONDUIT FROM SATELLITE CASE BLU 14 GA P OPTIONAL CONDENSATE PUMP 115V 1 60 WHT BLK OPTIONAL TO TB 4 TO TB G OPTIONAL CONDENSATE EVAPORATOR115V 1 60 MOUNTED ON TOP OF CASE PLU...

Страница 49: ...TO CONDENSING UNIT OR POWERED BY CUSTOMER WHT BLK OPTIONAL TO TB 4 TO TB G 0PTIONAL SOLENOID VALVE 120VAC WHT BLU 18 GA BLU 18 GA RECEPTACLE 115V WHT BLK OPTIONAL TEMPERATURE CONTROL TO SENSE 38 AIR S...

Страница 50: ...STOMER WHT BLK OPTIONAL TO TB 4 TO TB G 0PTIONAL SOLENOID VALVE 120VAC WHT BLU 18 GA BLU 18 GA OPTIONAL TEMPERATURE CONTROL TO SENSE 38 AIR SET DIAL TO 34 AND THE SLIDER TO A 6 DIFFERANTIAL RED YELLOW...

Страница 51: ...D VALVE OPTIONAL 10 DRIER OPTIONAL 11 CHECK VALVE 12 OPTIONAL DEFROST TERMINATION SOLENOID 13 HOT GAS CLIP 14 DEFROST TERMINATION PROBE LOCATION ON DUMP LINE E 8 10 9 11 7 13 6 5 12 4 3 2 1 14 30 HOT...

Страница 52: ...ations Electric Defrost Low Medium Temp Figure 34 30 ELECTRIC ITEM PART NAME 1 COIL COVER 2 FAN 3 LIQUID LINE 4 SUCTION LINE 5 FAN HOUSING 6 HEAT EXCHANGER 7 EXPANSION VALVE 8 HEATING ELEMENT 9 HEATER...

Страница 53: ...Rights Reserved SEP 2019 For other technical support please refer to Zero Zone Installation Operation Manuals available on the Service page at WWW ZERO ZONE COM or contact the Zero Zone Service Depart...

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