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INDEX-1

INDEX

A

Accessories ............................................................ 5-29
Add On Electrical Equipment .................................... 4-7
An Important Message To You From
Zero Motorcycles ......................................................... 1-1

B

Battery Management System (BMS) ................. 4-10, 6-3

Dangerously Low Voltage .................................. 4-10
High or Low Temperature ................................. 4-10
High Voltage ....................................................... 4-10

BMS Error Beep Pattern ........................................... 6-9
BMS Flash Code Patterns ......................................... 6-4

Charge Mode ........................................................ 6-5
Idle Mode .............................................................. 6-4
Run Mode ............................................................. 6-7

Bolt Torque Table ....................................................... 5-2
Brakes ............................................................... 4-4, 5-6
Brake Fluid .................................................................. 5-6
Brake Lever ..................................................... 3-17, 3-19
Brake Pad Inspection ................................................. 5-7

Brake/Tail Light Bulb Replacement ...........................5-19
Braking ............................................................................4-20

C

Chain ......................................................................... 5-12

Checking The Drive Chain ................................ 5-14
Cleaning The Drive Chain ................................. 5-12
Drive Chain Adjustment Procedure ................... 5-14
Lubricating The Drive Chain ............................. 5-13

Charge Indicator ............................................. 3-11, 3-13
Charger Disable Interlock ......................................... 6-11
Charger LED Indicators ................................. 4-11, 4-12
Charging The Power Pack ...................................... 4-13
Checking The Drive Chain ...................................... 5-14
Cleaning .................................................................... 5-21
Cleaning The Drive Chain ....................................... 5-12
Controls And Components ........................................ 3-1

Handlebar Controls .................................. 3-17, 3-19
Instrument Panel ............................. 3-11, 3-13, 6-11
Motorcycle Controls ..................................... 3-1, 3-3
Right Side View .................................... 3-5, 3-7, 3-9

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Содержание MX 2012

Страница 1: ...ZERO X ZERO MX ZERO XU 2012 Owner s Manual...

Страница 2: ...fications 1 9 Zero XU Street Legal Technical Specifications 1 11 Vehicle Range 1 13 Optimizing Your Range By Adapting Your Riding Style 1 14 Public Charging Stations 1 14 Emissions Information 1 14 Tr...

Страница 3: ...5 29 Accessories 5 29 Fuses 5 29 Instrument Panel MX Dirt 3 11 Performance Level Switch MX Dirt 3 12 Instrument Panel X XU Street Legal 3 13 Indicators 3 14 Performance Level Switch 3 15 XU Street Leg...

Страница 4: ...emperature Indicator 6 14 General Troubleshooting 6 17 Warranty Customer Assistance 7 1 Customer Assistance 7 1 Warranty Information 7 2 Zero Motorcycles Warranties 7 2 Standard Warranty 7 2 Disclaime...

Страница 5: ...TOC 4 NOTES...

Страница 6: ...ually seeks advancements in product design and quality Therefore this manual contains the most current product information available at the time of printing Because of this your motorcycle may differ...

Страница 7: ...inspections and careful maintenance along with good riding skills will help you to safely enjoy the capabilities and the reliability of this motorcycle Disregarding the above may render the warranty i...

Страница 8: ...pertaining to your motorcycle here When contacting your dealer you may need to provide this information Dealer Information Motorcycle Information Power Pack Serial Number Address PIN MX Key Code Date...

Страница 9: ...sed to create duplicate keys This number is located on a tag that accompanies the original keys Motor Serial Number The motor serial number is stamped on the silver metal cooling cover that wraps arou...

Страница 10: ...ehicle Identification Number VIN is found on the X XU Street Legal The Production Identification Number PIN is found on the MX Dirt This is a 17 digit number A stamped on the head tube of the frame Do...

Страница 11: ...11 12 MY XU LSM X U2 X C A1 12345 538 On Road L2 12 MY XU M U2 12 MY XU C2 12 MY XU LSM X2 12 MY MX A1 Type A 9kW 12 1 HP X M0 Type M 4 1 kW 5 5 HP XU LSM M2 Type M 5 2 kW 7 0 HP XU World Manufacturer...

Страница 12: ...standard 3 1 hours 100 charged 2 7 hours 95 charged Quick Recharge Time optional 2 0 hours 100 charged 1 3 hours 95 charged POWER SYSTEM Input Standard 120 V AC or 240 V AC Charger Type 1 kW Stand al...

Страница 13: ...ar Suspension Direct Link shock with adjustable spring preload compression and rebound damping DIMENSIONS Wheel Base 141 cm 55 5 in Seat Height standard 87 cm 34 3 in Rake 26 4 degrees Trail 89 mm 3 5...

Страница 14: ...Maximum Capacity 3 kWh Nominal Capacity 2 6 kWh RANGE MX Track 40 90 minutes Trail 60 120 minutes DRIVETRAIN Transmission Clutchless one speed Drive System 13T 71T Sprockets 420 Chain POWER SYSTEM Rec...

Страница 15: ...8 7 in Front Suspension 38 mm inverted fork with adjustable compression and rebound damping Rear Suspension Direct Link shock with adjustable spring preload compression and rebound damping Front Brak...

Страница 16: ...urs 100 charged 2 7 hours 95 charged Quick Recharge Time optional 2 hours 100 charged 1 3 hours 95 charged Charger Type 1 kW Integrated Estimated Pack Life to 80 182 000 Km 113 000 miles Input Standar...

Страница 17: ...nomy Highway 359 MPGe 0 66 liters 100 km 0 17 gallons 62 miles CHASSIS SUSPENSION BRAKES Front Suspension Travel 135 mm 5 3 in Rear Suspension Travel 141 mm 5 5 in Front Suspension 38 mm 1 5 in invert...

Страница 18: ...is calculated using industry standardized formulas These ranges are separated into four categories City Highway Trail and Track City EPA UDDS Environmental Protection Agency EPA Universal Dynamometer...

Страница 19: ...al J1772 Zero motorcycle accessory These stations are often available at a variety of locations including shopping centers city parking lots airports hotels government offices and other businesses We...

Страница 20: ...t on the front tire the screw must be opened again to allow for stabilization Ensure that the screw is tightened before riding Transporting Zero Emissions Vehicles ZEVs offer greater efficiency and ca...

Страница 21: ...straps around a frame contact point Soft straps must be used to prevent scratches or other damage Use two ratchet straps in the front and two in the rear The tie down straps should be at a 45 angle f...

Страница 22: ...is motorcycle is designed for a SINGLE RIDER ONLY 5 Never permit a guest to ride your electric motorcycle without proper instruction 6 Never use alcohol or mind altering drugs before operating your el...

Страница 23: ...Use the rear brake when you are stopped on an incline Do not hold the motorcycle using partial throttle or damage to the motor may occur 4 The power pack should be plugged in when storing the motorcyc...

Страница 24: ...the following information Gross Vehicle Weight Rating GVWR Gross Axle Weight Rating GAWR Front and Rear Production Identification Number PIN Rim Size Tire Pressure Date of Manufacture 7 Failure to fo...

Страница 25: ...2 4 A Throttle And Speed Control Label A Anti Tamper Control Label Europe Only Located on the left side of the frame...

Страница 26: ...ATEGORY B BO5 BATTERY MODEL X 1 1 2 3 4 5 MO2 MOTOR 2 CO6 CONTROLLER 3 41BS13 13T FR SPROCKET 4 RS61T 61T RR SPROCKET 5 TRADE NAME ZERO MOTORCYCLES VEHICLE CATEGORY B BO5 BATTERY MODEL XU 1 1 2 4 5 MO...

Страница 27: ...2 6 NOTES...

Страница 28: ...I 09 33 PU SH P A B E F D C Controls And Components Motorcycle Controls MX Dirt A Motor Stop Switch B Instrument Panel C Key Switch Steering Lock D Performance Level Switch E Front Brake Brake Fluid R...

Страница 29: ...on see pages 3 11 and 3 12 C Key Switch Steering Lock For description and operation see page 4 5 D Performance Level Switch For description and operation see page 3 12 E Front Brake Fluid Reservoir Fo...

Страница 30: ...e Controls X XU Street Legal A Mirrors B Left Handlebar Control C Key Switch Steering Lock D Instrument Panel E Performance Level Switch F Front Brake Brake Fluid Reservoir G Motor Stop Switch H Throt...

Страница 31: ...rors B Left Handlebar Control For description and operation see pages 3 19 through 3 21 C Key Switch Steering Lock For description and operation see page 4 5 D Instrument Panel For description and ope...

Страница 32: ...hain B Power Pack Rail Knob C Power Pack D Power Pack Rail Right Side View MX Dirt E Fuse Center Behind Trim Panel F Rear Brake Fluid Reservoir Behind Trim Panel G Rear Brake Pedal H Drive Chain Tensi...

Страница 33: ...secures the power pack in place Do not operate the motorcycle without this rail in place E Fuse Center For description and operation see Fuses on page 5 29 F Rear Brake Fluid Reservoir See Rear Brake...

Страница 34: ...A Drive Chain B Power Pack Rail Security Bolt C Power Pack Rail D Power Pack Right Side View X Street Legal E Fuse Center and I P Inline Fuse F Rear Brake Fluid Reservoir G Rear Brake Pedal H Drive Ch...

Страница 35: ...urity bolt secures the power pack in place Do not operate the motorcycle without this rail in place E Fuse Center For description and operation see Fuses on page 5 29 F Rear Brake Fluid Reservoir See...

Страница 36: ...Belt B Power Pack Rail Security Bolt C Power Pack Rail D Power Pack E Fuse Center Behind Trim Panel Right Side View XU Street Legal F Rear Brake Fluid Reservoir G Rear Brake Pedal H Drive Belt Tension...

Страница 37: ...place D Power Pack For description and operation see page 4 6 E Fuse Center For description and operation see Fuses on page 5 29 F Rear Brake Fluid Reservoir See Rear Brake on page 5 7 G Rear Brake Pe...

Страница 38: ...tor will flash and gently oscillate the motor output to notify the rider Back off of the throttle to reduce heat and eliminate the oscillation Doing so will also eliminate the indicator flashing If th...

Страница 39: ...e This position is recommended for advanced riders Those who take advantage of the I position are likely to see a slight increase in range A Performance Level Switch IGN I T I O N OFF ON A D Charge In...

Страница 40: ...A Left Turn Signal Indicator B High Beam Indicator C Main Power Indicator D System Warning Indicator E Temperature Indicator F Right Turn Signal Indicator G Select Button H Adjust Button I Display Are...

Страница 41: ...on page 6 14 for more information G Select Button By pressing the select button you can toggle between Ride Time and Total Hours displayed H Adjust Button By pressing the adjust button you can toggle...

Страница 42: ...sition The Eco position reduces the acceleration and top speed of the motorcycle It is an ideal position to use for times when you want softer acceleration This position is also good for newer riders...

Страница 43: ...n reduces the acceleration and top speed of the motorcycle It is an ideal position to use for times when you want softer acceleration This position is also good for newer riders and for extending rang...

Страница 44: ...3 17 A B C A Motor Stop Switch B Front Brake Lever C Throttle Control Handlebar Controls MX Dirt...

Страница 45: ...ing the motor When the button A is pressed it will stop power to the motor controller The motor controller will remain in this state until the ON B button is pressed The switch does not turn off all e...

Страница 46: ...A B C E D G F A High Beam Flash to Pass B Headlight High Low Beam Switch C Front Brake Lever D Throttle Control Handlebar Controls X XU Street Legal E Motor Stop Switch F Turn Signal Switch G Horn Bu...

Страница 47: ...sed this switch will default back to the low beam position The high beam indicator will also illuminate D Throttle Control Twist the throttle in a counter clockwise rotation A to energize the motor an...

Страница 48: ...ller will remain in this state until the ON B button is pressed The switch does not turn off all electrical circuits just the operation of the motor Always signal your turns and other maneuvers as req...

Страница 49: ...3 22 NOTES...

Страница 50: ...o proper specifications See Tire Inflation on page 5 9 6 Inspect the hydraulic brake system Follow the hydraulic lines from the reservoirs to the calipers and verify that there are no leaks or damage...

Страница 51: ...nly Unscrew lower crate cover retaining screws and washers Lift or cut outer box away from motorcycle Inner Assembly Carefully remove plastic cover from motorcycle Locate small parts box below motorcy...

Страница 52: ...inspect in accordance with delivery inspection sheet Recycling Your Zero Motorcycle s shipping crate and packaging materials were designed to be completely recycled Please cut down and recycle all ca...

Страница 53: ...Belt on page 5 9 Brakes Squeeze the brake lever and press the brake pedal individually and push the motorcycle to see if it rolls You should be able to completely lock up the wheels by applying the br...

Страница 54: ...key should be removed from the motorcycle when parked to prevent theft The key can be removed in either the OFF or Steering Lock Position A Steering Lock Using the steering lock when parked will prev...

Страница 55: ...V AC or 240 V AC The charger output will be the same The normal recharging time of the power pack to 100 is usually less than 3 hours in ambient temperatures Out of the normal temperature range chargi...

Страница 56: ...7 days even if fully charged Please leave your Zero motorcycle plugged in whenever possible The power pack should maintain up to 80 of its capacity for approximately 3 000 hours MX Track 4 000 hours M...

Страница 57: ...m the key switch and safely support the motorcycle 2 Disconnect the power pack charging connector A XU only 3 Locate the thumb screw B MX Dirt or T 40 security bolt C X XU Street Legal The security bo...

Страница 58: ...weighs 24 kg 53 pounds 7 Using a firm grip slide the power pack out of the frame DO NOT lift the power pack by the plastic connector housing D E Installation 1 Slide the power pack into the frame 2 C...

Страница 59: ...ry Management System BMS which monitors the condition of the cells and optimizes the charging process to provide the highest performance longest range and longest life for the power pack The BMS safeg...

Страница 60: ...arge Once fully charged the charger will check the status of the power pack once every 72 hours to ensure that it maintains a full charge When fully charged a green light will illuminate on the charge...

Страница 61: ...e or more cells have reached maximum voltage C 100 Charge The 100 Charge LED is a green indicator If it is on solid the charging is complete and the charger will enter maintenance mode If it is flashi...

Страница 62: ...ack in the rain The minimum charge temperature is 0 C 32 F The maximum power pack internal charging temperature is 65 C 149 F If the power pack is kept in an environment over 65 C 149 F it will not ac...

Страница 63: ...tage drops by using a grounded 3 wire 12 AWG cord no longer than 7 6 m 25 ft The charger can be used on 120 V AC or 240 V AC current The voltage does not change the amount of time that the motorcycle...

Страница 64: ...on 120 V AC or 240 V AC current The voltage does not change the amount of time that the motorcycle takes to charge Note AVOID connecting the Zero charger and another device to a single 120 V AC 15A 20...

Страница 65: ...he charger can be used on 120 V AC or 240 V AC current The voltage does not change the amount of time that the motorcycle takes to charge Note AVOID connecting the Zero charger and another device to a...

Страница 66: ...ns the charging time to about 2 hours for a 100 charge Not Installed in Motorcycle 1 Remove the power pack from the motorcycle See Power Pack Swapping on page 4 8 2 Connect the quick charger harness a...

Страница 67: ...A circuit as it may become overloaded Zero chargers draw as much as 10 amps from the 120 V AC circuit when charging 4 Quick charging to 100 from a fully discharged power pack takes about 2 hours of qu...

Страница 68: ...Note AVOID connecting the Zero charger and another device to a single 120 V AC 15A 20A circuit as it may become overloaded Zero chargers draw as much as 10 amps from the 120 V AC circuit when chargin...

Страница 69: ...rakes should be applied together with a slight amount more braking on the front CAUTION If you apply the front or rear brakes hard enough it is possible to lock the wheels This could cause you to lose...

Страница 70: ...rly let any excess air out after each ride 2 Rebound Damping The rebound damping is adjusted by turning the slotted brass adjuster screw B on the top of both fork legs Next to it will be the writing S...

Страница 71: ...fine tune the compression from there Proper compression will allow the tire to track the ground over consecutive bumps Compression that is set too slow will pack up feel harsh over consecutive bumps...

Страница 72: ...ear spring is approximately correct for your weight This adjustment is a recommended guideline personal riding preference may vary from the specifications given Checking Sag 1 Support your motorcycle...

Страница 73: ...d measurement M2 from the first measurement M1 Example The total sag is 100 mm 4 0 in Refer to the chart below for the correct sag If the sag is not correct the spring pre load should be adjusted See...

Страница 74: ...by turning the spring nut B clockwise on the shock 4 Recheck the sag If the sag is correct tighten the lock nut A Rebound Adjustment The rebound adjuster knob C is at the bottom of the shock It has 8...

Страница 75: ...and fine tune the compression from there Proper compression will allow the tire to track the ground over consecutive bumps Compression that is set too slow will pack up feel harsh over consecutive bum...

Страница 76: ...maintenance on your electric motorcycle as detailed in this owner s manual 3 Use only Zero approved parts and Zero Motorcycle Accessories 4 The operator is responsible for learning and obeying all cou...

Страница 77: ...hock mount bolts 52 N m 38 lb ft E Rear caliper mount bolts 20 N m 15 lb ft Use LOCTITE 242 F Rear axle end bolt 26 N m 19 lb ft Use LOCTITE 242 G Rear axle pinch bolts 26 N m 19 lb ft Use LOCTITE 242...

Страница 78: ...5 3 ZERO A C D E F B See Bolt Torque Table on page 5 2...

Страница 79: ...5 4 G H J I K See Bolt Torque Table on page 5 2...

Страница 80: ...s should not get above 71 C 160 F Do not store in a hot car or trailer or leave the power pack in direct sunlight 3 Only an authorized service agent is qualified to have access to and troubleshoot the...

Страница 81: ...y Always place a shop towel under the master cylinder reservoir prior to removing the cap cover Low fluid levels may indicate worn brake pads or a leak in the hydraulic system Inspect the brake pads f...

Страница 82: ...ensuring that it is free of any wear or damage then reinstall the cap A Brake Pad Inspection The brake pads must be inspected when specified in the maintenance schedule See Maintenance Schedule on pa...

Страница 83: ...tenance Schedule on pages 5 23 through 5 28 To adjust the shock see Suspension Adjustment on page 4 23 Wheels And Tires Inspect both wheels for the following Bent loose or missing spokes Bent or crack...

Страница 84: ...maintenance and quiet operation with minimal stretch Keep dirt grease oil and debris off the belt and sprockets The drive belt tension should be checked and adjusted at the intervals specified in the...

Страница 85: ...an unpleasant sound the ratcheting can also cause damage to the carbon tensile cords If ratcheting has occurred you should replace the belt before the next time you ride Too much tension can increase...

Страница 86: ...efully from the belt Avoid rough movements of the tester as this would change the results of the measurement The measurement should be in the range of 20 30 kg A 3 Loosen both front motor mount bolts...

Страница 87: ...the cleaner to get on the brake rotors or brake pads If the brake rotors or brake pads are contaminated with cleaner it will impair the motorcycle s ability to stop This could result in serious person...

Страница 88: ...ure to do so could result in serious personal injury Never place your hand between the chain and sprockets Work with the chain only in the middle between the two sprockets Failure to do so could resul...

Страница 89: ...e key from the key switch 2 Loosen both front motor mount 5 16 hex bolts D See image on next page 3 Loosen both rear motor mount 7 32 hex bolts A 4 Loosen the 10 mm jam nut B on the chain tensioner No...

Страница 90: ...djustment is off the beam will point too far off to one side If the vertical adjustment is off it will cause the beam to point too closely to or too far ahead of the motorcycle With the headlight on t...

Страница 91: ...tter into flying glass fragments To help avoid personal injury Turn the key switch OFF and allow the bulb to cool before changing the bulb Leave the key switch OFF until the bulb change is complete Al...

Страница 92: ...ntaminants will shorten the life of the bulb Thoroughly clean any fingerprints or contaminants from the bulb using a clean cloth moistened with alcohol 4 Lift up on the spring clip and remove the head...

Страница 93: ...m ring with gasket and install the trim ring screws Turn Signal Light Bulb Replacement 1 Remove the turn signal lens screw A and remove the lens 2 Push in on the bulb turn the bulb counter clockwise a...

Страница 94: ...s A and remove the lens 2 Push in on the bulb and turn the bulb counter clockwise then pull the bulb out 3 Insert the new bulb into the socket push in and turn clockwise until it stops 4 Install the b...

Страница 95: ...b 4 Install the headlight into the housing install the trim ring with gasket and install the trim ring screws Running Light Bulb Replacement 1 Remove the three screws A from the headlight trim ring 2...

Страница 96: ...dirt do not leave the cleaner on the affected area any longer than instructed Thoroughly rinse the area off with water immediately dry it and then apply a corrosion protection spray WARNING Improper c...

Страница 97: ...checked every 72 hours remove over extended periods of time 3 To prolong the life of your power pack you should store your motorcycle in a cool area Storing your motorcycle in a hot area will cause yo...

Страница 98: ...E INTERVALS 1 month 6 months 12 months 18 months 24 months 30 months 1 Front Brake Check operation and for fluid leakage Replace brake pads if necessary 2 Rear Brake Check operation and for fluid leak...

Страница 99: ...e Brush inspection replacement 8 Drive Chain Check chain slack alignment and condition Adjust and lubricate chain with chain lubricant thoroughly Replace worn chain and sprockets Every month and after...

Страница 100: ...months 30 months 11 Front Fork Check operation and for oil leakage Service Rebuild if necessary 12 Rear Shock Absorber Assembly Check operation and for oil leakage Replace if necessary 13 Throttle Gr...

Страница 101: ...000 km 20 000 mi or 30 months 1 Front Brake Check operation and for fluid leakage Replace brake pads if necessary 2 Rear Brake Check operation and for fluid leakage Replace brake pads if necessary 3...

Страница 102: ...rush Assembly X only Blow out with a high pressure air hose Brush inspection replacement 9 Drive Chain Check chain slack alignment and condition Adjust and lubricate chain with chain lubricant thoroug...

Страница 103: ...000 mi or 18 months 25 000 km 16 000 mi or 24 months 31 000 km 20 000 mi or 30 months 12 Front Fork Check operation and for oil leakage Service rebuild if necessary 13 Rear Shock Absorber Assembly Ch...

Страница 104: ...d each time the circuit is overloaded Replace the fuse with one of equal current and voltage rating Do NOT interchange 12 volt and 80 volt fuses If the fuse melts repeatedly have the electrical system...

Страница 105: ...t fuses one controls the cooling fan and the other controls the instrument panel Remove the cover to access the fuses X Street Legal and MX Dirt The cooling fan inline fuse A is located between the fr...

Страница 106: ...emove the cover to access the fuse See image on page 5 32 X Street Legal The instrument panel inline fuse A is located behind the right trim panel above the fuse center FUSE AMP CIRCUITS CONTROLLED 5...

Страница 107: ...5 32 1 2 If your XU is equipped with the quick charge option there is an 80 volt 25 amp fuse This fuse is located under the seat...

Страница 108: ...5 33 Follow the maintenance schedules on pages 5 23 through 5 28 After a scheduled service or routine is performed record the information on the chart below DATE ITEM SERVICE ROUTINE DESCRIPTION...

Страница 109: ...5 34 NOTES...

Страница 110: ...if possible repair it yourself If you are unable to solve an issue with your Zero electric motorcycle take it to an authorized dealer at your convenience If there is no dealer in your area call Zero...

Страница 111: ...was reduced due to high temperatures Check connections Operate charger at a lower ambient temperature 4 Check power pack power pack could not be trickle charged up to minimum voltage Contact your deal...

Страница 112: ...itted with a window A to provide visual notification about the status of the power pack There are four LED lamps one red and three green that will blink The window is located on the end of the power p...

Страница 113: ...ly monitoring the battery 1 Red 2 Green 3 Green 4 Green ON OFF MEANING SOLUTION 50 ms 5 sec Healthy BMS OK 50 ms 60 sec Pack Low Charge power pack 50 ms 1 sec Number of Cell Packs Not Set Contact Zero...

Страница 114: ...process first all lights will blink then 1 through 4 will blink depending on the power pack s state of charge 1 Red 2 Green 3 Green 4 Green ON OFF MEANING SOLUTION 1 sec 5 sec Charge Complete Unplug...

Страница 115: ...ode cont d 1 Red 2 Green 3 Green 4 Green ON OFF MEANING SOLUTION Balancing 500 ms Power Pack Unbalanced Leave on Charger for 72 Hours 500 ms Temperature Disable 100 ms 500 ms Too Hot Let the Power Pac...

Страница 116: ...ON position 1 Red 2 Green 3 Green 4 Green ON OFF MEANING SOLUTION 5 sec 1 sec 25 of Power Remaining Charge Soon 5 sec 1 sec 50 of Power Remaining Charge Soon 5 sec 1 sec 75 of Power Remaining Charge...

Страница 117: ...ired or replaced Power Pack Unbalanced The power pack contains many individual cells The BMS continuously monitors the cells and tries to keep them all in balance at the same level of charge If any of...

Страница 118: ...ower pack has charged for two hours contact your dealer Your power pack may need to be repaired or replaced Other Error Flash Patterns If the BMS in your power pack produces an error code which is not...

Страница 119: ...requesting that the throttle control on the motorcycle be disabled When the throttle control is disabled the motor will not deliver power to the rear wheel and the motorcycle cannot be ridden If the t...

Страница 120: ...or a description of the Too Hot error beep and the solutions Power Pack Full High Pack Voltage If the BMS detects that the power pack is already full it will disable further charging to prevent damage...

Страница 121: ...Disable Throttle is ON or throttle connection is bad Verify throttle action and or check connection 5 Pre Charge Failed Could not pre charge motor controller Contact your dealer 6 Low Power Pack Disa...

Страница 122: ...rd Temperature Sensor Out of Range Problem sensing temperature of board Contact your dealer 16 High Current Disable Turn the key switch OFF and ON If the problem persists contact Zero or your dealer 1...

Страница 123: ...he motorcycle s performance capabilities it will provide you with an instrument panel illumination warning indicator A MX Dirt PATTERN MEANING Slow Constant Flash Motor Temperature Warning Stage 1 Pow...

Страница 124: ...continues to heat up A fast blink is clearly seen on the warning indicator The power to the motor begins to drop off resulting in a noticeable reduction in available torque This provides tactile feedb...

Страница 125: ...problem is not found contact your dealer High Power Pack Temperature If you see two fast blinks followed by two fast blinks this indicates you need to let the power pack cool in a well ventilated loca...

Страница 126: ...tterns on pages 6 4 through 6 7 Charger not working A C power missing Fault code set Check A C outlet for power A C source check fuse voltage See Charger Fault Code chart on pages 6 12 and 6 13 or see...

Страница 127: ...6 18 NOTES...

Страница 128: ...tification Number PIN or Vehicle Identification Number VIN Date of purchase Power pack serial number An owner information chart is provided on page 1 3 to record this information Zero Motorcycles 170...

Страница 129: ...ssemblies This warranty covers Zero manufactured accessories installed at the time of purchase MX X Zero Motorcycles Inc expressly warrants all 2012 MX and X models from defects in material and workma...

Страница 130: ...otors fork seals grips foot pegs the seat or any other parts subject to normal wear and tear Wheels are excluded from this standard warranty on off road bikes once they have been ridden This standard...

Страница 131: ...re routine care and maintenance by the purchaser of the Zero Motorcycles Inc electric motorcycle and power pack Disclaimers Applicable to Standard Warranty The purchaser acknowledges that there is an...

Страница 132: ...s and safety instructions on any motorized motorcycle or vehicle Submit the warranty registration card for your Zero motorcycle within the required time period as printed on the registration card Perf...

Страница 133: ...it comes time to sell your Zero motorcycle please visit the Zero Motorcycles website and access the Owner Resources section to fill out the on line transfer of ownership and warranty form This must be...

Страница 134: ...ured may contain non U S equipment Some models may be shown with optional equipment While Zero Motorcycles makes all reasonable efforts to provide accurate information in this Owner s Manual there is...

Страница 135: ...7 8 NOTES...

Страница 136: ...6 Brake Lever 3 17 3 19 Brake Pad Inspection 5 7 Brake Tail Light Bulb Replacement 5 19 Braking 4 20 C Chain 5 12 Checking The Drive Chain 5 14 Cleaning The Drive Chain 5 12 Drive Chain Adjustment Pr...

Страница 137: ...ifications 1 7 Zero XU Technical Specifications 1 11 General Maintenance 5 6 Brakes 5 6 Brake Tail Light Bulb Replacement 5 19 Cleaning 5 21 Drive Belt 5 9 Drive Chain 5 12 Headlight Alignment 5 15 He...

Страница 138: ...ol Label 2 4 Low Power Pack Warning 6 8 Lubricating The Drive Chain 5 13 M Maintaining Your Motorcycle 5 1 Bolt Torque Table 5 2 Fuses 5 29 General Maintenance 5 6 Owner s Responsibilities 5 1 Power P...

Страница 139: ...hain 4 4 Electrical System 4 4 Power Pack 4 4 Throttle 4 4 Tires 4 4 Public Charging Stations 1 14 Purchaser s Responsibilities 7 5 Q Quick Charging 4 17 R Rear Brake 5 7 Rear Shock Adjustment 4 23 Ri...

Страница 140: ...4 Throttle And Speed Control Label 2 4 Throttle Control 3 18 3 20 Throttle Disable Interlock 6 10 Tire Inflation 5 9 Torque Table 5 2 Transfer Of Ownership And Warranty 7 6 Transporting 1 15 Troublesh...

Страница 141: ...NDEX 6 W Warranty 7 2 Disclaimers 7 4 Standard Warranty 7 2 Transfer Of Ownership And Warranty 7 6 Warranty Customer Assistance 7 1 Warranty Information 7 2 Warranty Procedures 7 5 Wheels And Tires 5...

Страница 142: ...TAKE CHARGE www zeromotorcycles com...

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