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6 Troubleshooting

6.1 Overhaul

Examine the components of the product. You find repair

and servicing instructions for each component in the

related chapters of this manual.

6.2 To connect the common service tool

1. Connect the adapter cable for the common service

tool to the battery and the battery connector on the

product. Connect cable (A) to the common service

tool to do troubleshooting of the product. Connect

cable (B) to the common service tool to do

troubleshooting of the battery.

A

B

Note: Refer to the manual for the common service

tool for instructions and obey the instructions.

2. Do troubleshooting as given in the common service

tool instructions.

6.3 To do troubleshooting of the common

service tool

If there is no signal to the common service tool when it is

connected to the product, do the procedure that follows.
1. Make sure that the connectors on the battery and on

the product are clean and not damaged. Replace the

battery or control unit on the product if there is

damage.

2. Make sure that the cable to the common service tool

is clean and not damaged. Replace the cable if there

is damage.

3. Restart the computer.
4. Install the software again.

6.4 Troubleshooting of the product

Symptom

Possible causes

Recommended step

The product does not start. No LEDs

come on when you press the on/off

button.

Defective battery.

Press the on/off button to do a check

of the battery. A minimum of 1 green

LED must come on.

Defective plug between battery and

product.

Make sure that the power connectors

between the battery and the product

are not dirty or damaged.

Defective connection in keypad con-

nector.

Make sure that the keypad connector

is correctly assembled, dry, not dam-

aged and that there is no corrosion.

Broken keypad.

Replace keypad.

Cables between control unit and key-

pad/main switch are damaged.

Repair/replace the cables if you can

see damages.

Short circuit in control unit.

Replace control unit.

Electrical motor makes sudden move-

ment when you push the power trig-

ger, then stops.

Short circuit in control unit.

Replace the control unit.

Product stops when you apply work

load.

Defective connection in keypad con-

nector.

Make sure that the power connectors

between battery and product are

clean and not damaged.

Keypad lights flash.

Defective connection in keypad con-

nector.

Make sure that the keypad connector

is correctly assembled, dry, not dam-

aged and that there is no corrosion.

Short circuit in keypad.

Replace keypad.

20 - Troubleshooting

620 - 002 - 29.01.2019

Содержание BHT250PD60

Страница 1: ...Workshop manual BHT250PD60 English 620 002 29 01 2019...

Страница 2: ...the product parts 8 5 2 Chassis 8 5 3 Cutting unit 8 5 4 Front handle 9 5 5 Power trigger 11 5 6 Gears 11 5 7 Gear cutting unit and gear housing 12 5 8 Control unit and battery plug 14 5 9 Keypad 14 5...

Страница 3: ...the manual 1 3 Revisions Changes to the product can cause changes to the maintenance work and spare parts Separate information is sent out for each change Read the manual together with all received i...

Страница 4: ...ote Used to give more information that is necessary in a given situation 2 2 General safety instructions WARNING Apply a new warning label if a warning symbol on the product is damaged or missing 2 3...

Страница 5: ...data BHT250PD60 The numbers show the tightening torque for the component in Nm Lubricate with chainsaw oil Lubricate with grease x6 2 3 Nm 4 mm 8 mm x7 2 3 Nm 4 mm x2 2 3 Nm 4 mm x6 3 4 Nm 8 mm 620 0...

Страница 6: ...x4 2 3 Nm 4 mm x10 2 3 Nm 4 mm x8 2 3 Nm 4 mm x4 2 3 Nm 4 mm x2 2 3 Nm 4 mm x5 2 3 Nm 4 mm x2 1 Nm x2 1 Nm 6 Servicing data 620 002 29 01 2019...

Страница 7: ...ry to the computer for example product ID There is also a diagnostic tool list and a list of saved error codes The common service tool is also used to update the software in battery products Pos Descr...

Страница 8: ...e the original screw with the screw 503 21 74 16 IHSCT MT5x16 5 3 Cutting unit 5 3 1 To disassemble the cutting unit 1 Remove the circlip A and remove the washer B Carefully lift up the hook C and rem...

Страница 9: ...A B 2 Remove the 3 screws that holds the handle 3 Remove the handle and position it by the product Make sure that the cables are not damaged 5 4 1 1 To disassemble the front handle and start inhibito...

Страница 10: ...ing H out of the handle F F F G G H E G 5 4 1 2 To assemble the start inhibitor and the front handle CAUTION Make sure that the cables are set correctly to prevent damage 1 Put the start inhibitor E p...

Страница 11: ...ndle on page 9 and To disassemble the chassis on page 8 2 Disassemble the rear handle See To disassemble the rear handle on page 16 3 Remove the handle stop A and the spring B Remove the power trigger...

Страница 12: ...nd the motor in the chassis with 2 screws 3 Connect the plug from the motor to the control unit Attach the plug with the gray cable in position C C CAUTION Make sure that the cables hang straight down...

Страница 13: ...Always replace the gasket after you disassemble the gear housing 1 Put the motor on the gear housing 2 Put the gear and cutting unit in the gear housing Attach the cutting unit into the gear housing w...

Страница 14: ...Make sure the cables are not damaged and are set correctly in the chassis CAUTION The cables must hang straight down from the plugs Make sure that they are not bent too much 1 Connect plugs D and E on...

Страница 15: ...keypad is very easily damaged Do steps 1 3 only when you replace the keypad 1 Clean the surface where the keypad is attached 2 Make sure that the temperature is minimum 15 C Make sure that the temper...

Страница 16: ...small screwdriver and pull the connection C out C D 5 10 2 To assemble the main switch 1 Connect cable A and make sure that the contact clicks into place A 2 Assemble the throttle trigger lock and th...

Страница 17: ...n until it stops 1 4 C D 4 Push the plastic catch E with a screwdriver until it goes above the heel Turn the fastener D 1 4 of a turn until it stops 1 4 E 5 Use a screwdriver to carefully remove the f...

Страница 18: ...to put together the handle halves Note The fastener can only be pressed onto the handle when the groove and the heel on the handle engage Make sure that the O ring is set correctly in the fastener 1 P...

Страница 19: ...s the fastener onto the handle 6 Pull out the handle stop C and turn one half revolution clockwise D until the handle stop comes into position 1 2 C D 7 Put the handle in the chassis and connect with...

Страница 20: ...stall the software again 6 4 Troubleshooting of the product Symptom Possible causes Recommended step The product does not start No LEDs come on when you press the on off button Defective battery Press...

Страница 21: ...eplace the main switch A warning sign on the keypad flashes after start The product hangs up with the green led on The signal between battery and prod uct is defective Make sure that the power connect...

Страница 22: ...charger Disconnect charger from the mains outlet for a minimum of 1 minute and then connect to the mains outlet again Make sure that the fan starts and that the green LED comes on for approximately 3...

Страница 23: ...ive charger Put a battery in the charger If the same problem occurs replace the charger 6 6 Troubleshooting of the battery connector 6 6 1 To disassemble the battery connector CAUTION The pin in the c...

Страница 24: ...ation to the common service tool if the pin is missing or in the incorrect position 2 Put the battery connector with the red wire into the positive side of the plastic housing Align the holes for the...

Страница 25: ...easured dB A 89 Sound power level guaranteed LWA dB A 94 Sound levels Sound pressure level at the operator s ear measured accord ing to EN 60745 and EN 60745 2 15 dB A 78 Vibration levels2 Vibration l...

Страница 26: ...26 Technical data 620 002 29 01 2019...

Страница 27: ...620 002 29 01 2019 Technical data 27...

Страница 28: ...www zenoah com 114 04 71 26 2019 01 30...

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