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Operating Manual ZEMMLER MULTI SCREEN MS 1600 

 

 

Service and maintenance 

MS1600.153.19 

Page

 50

 

 

 

11.6.6 

Maintenance after 1000 h 

     

  

  

     

  

  

  

     

  

  

  

Check 

Adjustment 

Change 

  

   Check bearing  

 

‘  

 

‘  

 

   Drive pulleys 

 

 

 

‘  

 

‘  

  

  Lighting 

 

 

 

 

 

 

 

   Belt conveyor 

 

 

 

 

 

 

  

   Coarse fraction 

skew run 

 

‘  

‘  

 

 

     

wear out 

 

‘  

 

‘  

 

   Fine fraction 

skew run 

 

‘  

‘  

 

 

     

wear out 

 

‘  

 

‘  

 

   Feeder belt 

skew run 

 

‘  

‘  

 

 

     

wear out 

 

‘  

 

‘  

 

    

 

 

   

 

 

  

   Machine no. 

  

  

     

  

  

  

   Date: 

 

Mechanic:   

 

     

 

 

 

   

  

  

   Operating hours: 

h   

  

 

     

  

  

     

  

  

  

  

 
Remarks: 

 

 

   

 

 

  

  

 
 
 
 
 
 
 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

  

    

 

 

Realized by: 

 

 

 

    

 

 

   

 

 

  

    

 

 

   

 

Signature 

  

    

 

 

   

 

 

  

Содержание MULTI SCREEN MS 1600

Страница 1: ...Operating Manual...

Страница 2: ...2 Operational safety 13 3 3 Conventional usage 13 3 4 Danger signs on the double trommel screen 13 3 5 General safety advices about the technical condition of the machine 14 3 6 General safety advice...

Страница 3: ...4 Putting into operation after transportation 31 7 Readiness for operation 32 7 1 Installing the machine 32 7 1 1 Transportation safety device of fine fraction 33 7 1 2 Transportation safety device o...

Страница 4: ...aintenance after 2000 h 52 11 7 Screen change 53 11 7 1 Outer wire screens 54 11 7 2 Inner wire screens 55 11 8 Exchange of brush elements 56 11 9 Operating fluids 57 11 10 Position of lubrication poi...

Страница 5: ...otice All contemplated technical data and instructions refer to series production status of the double trommel ZEMMLER MULTI SCREEN MS 1600 dated March 2019 1 1 Field of application The double trommel...

Страница 6: ...Siebanlagen GmbH Nobelstra e 11 03238 Massen Niederlausitz Germany 49 3531 7906 0 49 3531 7906 11 info zemmler de www zemmler de 1 3 Scope of delivery The ZEMMLER MULTI SCREEN MS 1600 is standard equi...

Страница 7: ...se machine parameter according to chapter 1 2 Information about machine 2 1 Operating manual This operating manual is an essential part of the machine and mandatory for a successful and save service o...

Страница 8: ...ance and servicing gives instructions for realization This operating manual is also a help for operators of this double trommel to make organizational measures to assure a secure operation of the mach...

Страница 9: ...s common work safety advices Consequence of non observance will cause danger for life and living by retracting at the drum or carrier idlers Pay close attention to the work safety advices and behave v...

Страница 10: ...Only these spare parts approved by us and listed in the spare part book are being allowed to use We are liable for possible mistakes or default under exclusion further demands within the liability of...

Страница 11: ...use of not original spare parts Time of warranty The time of warranty is 12 month or 1000 working hours depending on what case occurs first It starts with the day of delivery to the first end custome...

Страница 12: ...to operate We construct and produce our machines according to machine guidelines 2006 42 EG It may be danger potential of the machine if it is operated by uneducated personnel improper or non intende...

Страница 13: ...ntional Here from resulting damage will be the liability of the owner This is also applied for unauthorized changes on the machine Part of conventional usage is adherence of starting operating and mai...

Страница 14: ...orbidden to make changes or remodeling on the machine which are not explicit authorized by Zemmler Siebanlagen GmbH This also applies for program editing of the programmable system control Arbitrary c...

Страница 15: ...nstructing or schooling personnel in general is only allowed to operate the machine under permanent supervision of experienced specialists 3 7 General safety advices for operating personnel Only autho...

Страница 16: ...ye rinse bottle et cetera and fire extinguisher in reach Personnel must be familiar with handling and location of safety devices accident enunciator first aid facilities and rescue facilities Hereby t...

Страница 17: ...sors fig 3 1 Location of safety installations 1 Emergency stop on control unit 2 Emergency stop on conveyor belt coarse fraction right and left on supporting frame 3 Emergency stop on conveyor belt fi...

Страница 18: ...always be within spitting distance of the machine and supervises the operation The machine must not run without supervision Upon completion of operation the machine must be run empty and turned off Se...

Страница 19: ...y advices Cover protection Caution Open the cover protection just for service and maintenance secure it through protection elements Before each service the operator has to visual inspect the entire ma...

Страница 20: ...f the personnel The operator has to take care of abiding the permitted maximum emission values 3 14 2 Noise emission Caution Operating the machine causes noise emission These emissions are over mandat...

Страница 21: ...4 2 Brief description of the screening process The bulk load is dumped into the silo The feeding belt carries the material into the double drum Due to rotation of the double trommel and the adequate...

Страница 22: ...19 Page 22 4 3 Assembly overview fig 4 1 Assembly overview top view 1 Silo optional extended feeder 2 Double drum 3 Conveyor belt of coarse fraction 4 Cleaning brush 5 Conveyor belt of fine fraction 6...

Страница 23: ...es of wire screens Outside diameter Outside diameter Inside diameter Inside diameter Outside screening surface Outside screening surface Inside screening surface Inside screening surface Optionally th...

Страница 24: ...questions about operation please contact Zemmler Siebanlagen GmbH and name the alternative of control unit Read directions of control unit carefully to avoid errors at application Contrary to our exp...

Страница 25: ...ards in inching mode increase of the speed FB Stop FB stops FB slower backwards In inching mode decrease of the speed FB runs backwards by keeping it pressed and after the FB stop was pressed Malfunct...

Страница 26: ...erating Manual ZEMMLER MULTI SCREEN MS 1600 General description MS1600 153 19 Page 26 4 5 2 Display Hint Visualization and functional description can be found in the separate instructions in this manu...

Страница 27: ...2 Press button 4 briefly the LED flashes red 3 Press button 4 again until the LED flashes green Wait until the LED flashes green slowly The remote control is connected to the machine fig 4 4 Remote c...

Страница 28: ...l damage that could affect safety of transport 4 Damage has to be reported to responsible personnel to correct the damage before next operation 5 Indicate size of draw bar eye when ordering order to a...

Страница 29: ...Operating Manual ZEMMLER MULTI SCREEN MS 1600 Transportation MS1600 153 19 Page 29 fig 5 1 Example transportation...

Страница 30: ...into operation after maintenance or breakdown The machine can be brought back to operation after all service and maintenance procedures have been correctly completed Attention Before operating the mac...

Страница 31: ...Page 31 6 4 Putting into operation after transportation Putting the machine into foreseen working position with the traction engine after transportation The further procedure will be explained in cha...

Страница 32: ...unds or uneven grounds may cause the machine to tilt during operating Assure for enough solid and even grounds 7 1 Installing the machine 1 Set the double trommel on even and solid grounds 2 Pull hand...

Страница 33: ...ve always a safe distance to the support legs 5 Disconnect machine from traction engine 7 1 1 Transportation safety device of fine fraction fig 7 2 transportation safety device of fine fraction Notice...

Страница 34: ...Pay heed to the fact that there will be no persons within the working area during fold out of conveyor belt This can cause injuries Caution damaging the double trommel Pay heed to the fact that there...

Страница 35: ...o the fact that there will be no tall objects underneath the conveyor belt This can cause damage on the machine Folding out the coarse fraction 2nd fraction 1 Put the crank on the rope winch fig 8 2 2...

Страница 36: ...it with a flexible metal tube otherwise it may can result a damage on the machine which is not included in the warranty fig 8 3 Use of metal tube 8 3 1 Starting the power generator 1 Open the door se...

Страница 37: ...electricity supply and control the electric safety devices 1 Open the door fig 8 4 and save the door with the rod 2 Install the grounding rod in a distance of 10 20 m of the machine 3 Connect the mach...

Страница 38: ...Operating Manual ZEMMLER MULTI SCREEN MS 1600 Operating MS1600 153 19 Page 38...

Страница 39: ...off the main switch Notice The machine has to be visually checked 9 1 Folding in conveyor belt of fine fraction Attention Pay heed to the fact that there will be no persons within the working area du...

Страница 40: ...cause injuries Check all security devices of their function Caution damaging the double trommel Pay heed to the fact that there will be no tall objects around the conveyor belt This can cause damage o...

Страница 41: ...se contact Zemmler Siebanlagen GmbH Conveyor belts do not start Electric Control unit Control Emergency stop bottoms Please contact Zemmler Siebanlagen GmbH Please contact Zemmler Siebanlagen GmbH Dou...

Страница 42: ...ly service must be accomplished be an authorized mechanic All further maintenance tasks and troubleshooting not listed in this operating manual or not being done by itself have to be accomplished by Z...

Страница 43: ...eck of double trommel 11 4 Securing the machine 1 Turn off engine 2 Press emergency stop and pull out the key 3 Main switch on OFF The control unit has to be secured by a padlock for accidental restar...

Страница 44: ...chine 46 A2 Visual check of all fluids of machine 46 A3 Sound check 46 A4 Visual check of all wear parts and belt scraper 46 A5 Cleaning Removing sticking material from all belts 46 B weekly 50h B1 Ch...

Страница 45: ...ne producer Repair leakage considering all aspects of safety Use conforming to standards tools and spare parts If necessary contact customer service of Zemmler Siebanlagen GmbH A3 Make daily sound che...

Страница 46: ...idering all aspects of safety Use conforming to standards tools and spare parts B2 Make weekly visual checks of all belt conveyors If cracks or other damages exist change defect machine parts consider...

Страница 47: ...Page 47 11 6 3 Maintenance after 100 h Check Adjustment Change Check bearing Drive pulleys Lighting Belt conveyor Coarse fraction skew run wear out Fine fraction skew run wear out Feeder belt skew ru...

Страница 48: ...Page 48 11 6 4 Maintenance after 250 h Check Adjustment Change Check bearing Drive pulleys Lighting Belt conveyor Coarse fraction skew run wear out Fine fraction skew run wear out Feeder belt skew ru...

Страница 49: ...19 Page 49 11 6 5 Maintenance after 500 h Check Adjustment Change Check bearing Pulleys Lighting Belt conveyor Coarse fraction skew run wear out Fine fraction skew run wear out Feeder belt skew run w...

Страница 50: ...Page 50 11 6 6 Maintenance after 1000 h Check Adjustment Change Check bearing Drive pulleys Lighting Belt conveyor Coarse fraction skew run wear out Fine fraction skew run wear out Feeder belt skew ru...

Страница 51: ...Page 51 11 6 7 Maintenance after 1500 h Check Adjustment Change Check bearing Drive pulleys Lighting Belt conveyor Coarse fraction skew run wear out Fine fraction skew run wear out Feeder belt skew ru...

Страница 52: ...Page 52 11 6 8 Maintenance after 2000 h Check Adjustment Change Check bearing Drive pulleys Lighting Belt conveyor Coarse fraction skew run wear out Fine fraction skew run wear out Feeder belt skew ru...

Страница 53: ...trol is designed as a dead man s button i e only by actively pressing the arrow button the trommel can be operated at a slower speed in inching mode In case of danger release the button Activate scree...

Страница 54: ...with help of the mounting lever out of the clamping station 4 Carefully pull the screen out of the machine Apply wire screens 1 Position clamping station of the trommel by remote control in inching mo...

Страница 55: ...intenance MS1600 153 19 Page 55 11 7 2 Inner wire screens Before removing the inner screen the outer screen must be removed Different to the outer screen both ends of the wire screen will be tightened...

Страница 56: ...ush alignment by means of the fittings 1 2 Lift up the alignment with a crane pulley or other adequate tool from the machine 3 The two brackets 2 of the brush shaft must be disassembled and removed 4...

Страница 57: ...ER MULTI SCREEN MS1600 Use always fluids which are listed in the manual of the engine manufacturer in order to avoid damages on the machine or components Operating fluid Amount Type Standard Lubricate...

Страница 58: ...Operating Manual ZEMMLER MULTI SCREEN MS 1600 Service and maintenance MS1600 153 19 Page 58 fig 11 7 Lubrication points of coarse fraction fig 11 8 Lubrication points of feeder conveyor belt...

Страница 59: ...e emergency stop with the key when security devices cannot be installed or are open like cladding door For several specific works it is necessary to install additional security devices For service and...

Страница 60: ...bserve all safety and protection regulations Use a suitable loader to lift up the metal plates Insert the plates in the insertion openings and secure it with the connection screws fig 11 9 Mounted ext...

Страница 61: ...Manual ZEMMLER MULTI SCREEN MS 1600 Technical information MS1600 153 19 Page 61 12 Technical information 12 1 Lateral view of the machine fig 12 1 Lateral view 12 2 Back view of the machine fig 12 2...

Страница 62: ...and screen meshes 12 4 General data Mobile double trommel ZEMMLER MULTI SCREEN MS 1600 transportation Length 6 150 6 450 mm Width 2 100 mm Height 3 200 mm Weight empty about 3 500 kg standard configur...

Страница 63: ...3 12 6 Type plate The type and manufacturer plate is located on the right hand side of the chassis The data of type plate in particular the serial number are to be named when ordering spare parts in o...

Страница 64: ...al and element groups and turned in at the point of acceptance 14 Index Theme Page A Assembly 23 Assembly overview 22 C Conventional usage 13 E Exchange of brush elements 57 F Field of application 5 F...

Страница 65: ...Page 65 M Maintenance 43 O Operating 35 Operating fluids 58 60 P Performance data 63 Putting into operation 31 R Readiness for operation 33 S Safety advices 12 Scope of delivery 6 Service 43 T Techni...

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