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4.2 TROUBLESHOOTING 

NOTE: FOLLOWING BEHAVIORS ARE NORMAL CHARACTERISTIC OF OPERATION AND NOT TROUBLES  

  Display of message ESA and ES2 in case of operation without load or low load.  

  A 2 minute delay for dryer to start after pressing the on/off switch.

 

  Temporary compressor and/or fan motor shutdown.

 

 

 

 

Troubleshooting and control and/or maintenance operations must be performed by qualified 
personnel. 
For maintenance of the refrigerating circuit of the machine, contact a refrigeration mechanic. 

 

TROUBLE DISPLAY 

POSSIBLE 

CAUSE 

REMEDY 

W

A

T

E

R

 IN THE SYST

EM

 

Control panel 

display is 

blank 

No electrical power. 

Restore power. 

Problems with wiring. 

Check wiring; if the trouble persists, replace it. 

Problems with the electronic control board. 

Check the electronic control board; if the trouble persists, 
replace it. 

 

The dryer is off. 

Turn it on by pressing the ON/OFF switch for 1 second. 

 

Dryer in stand-by. 

Wait 2 minutes after the dryer is switched on. 

Compressed air inlet/outlet inverted. 

Check if the compressed air inlet/outlet is connected 
properly. 

The flow rate and/or temperature of the air 
entering the dryer are higher than the 
nominal values. 

Restore the nominal conditions. 

The ambient temperature is higher than the 
nominal values. 

Restore the nominal conditions. 

The condenser is dirty. 

Clean the condenser. 

Condensate drain is not functioning. 
Pic.3 
 
 
 

Clean the condensate drainage system pre-filter. (Pic.3) 
Replace the coil of the drainage solenoid valve if burned. 
Clean or replace the drainage solenoid valve if 
clogged/jammed. 
Check the C8 and C9 parameters of the electronic control 
board; if the trouble persists, replace it. 

No loss condensate drain is not functioning. 
(Optional) 

Check the no loss condensate drain; if the trouble persists, 
replace the service unit. 

The temperature control probe is positioned 
improperly or faulty. 

Check the probe; if the trouble persists, replace it. 

 

 

Problems with cabling or with the electronic 
control board. 

Check the cabling and the electronic control board, if the 
trouble persists, replace them. 

Activation of compressor’s internal thermal 
protection. 

Wait one hour and check again. If the fault persists: stop 
dryer and call your local ZEKS distributor. 

Problems with the electrical components of 
the compressor. 

Check the electrical components of the compressor. 

Defective compressor. 

Replace the compressor. 

The flow rate and/or temperature of the air 
entering the dryer are higher than the 
nominal values. 

Restore the nominal conditions. 

The ambient temperature is higher than the 
nominal values. 

Restore the nominal conditions. 

The condenser is dirty. 

Clean the condenser. 

The temperature control probe is positioned 
improperly or faulty. 

Check the probe; if the trouble persists, replace it. 

Fan pressure switch defective or burned out 
(if present). 

Turn off the dryer and call your local ZEKS distributor. 

High pressure switch defective or burned out 
(if present). 

Turn off the dryer and call your local ZEKS distributor. 

Gas leakage in the refrigerating circuit. 

Turn off the dryer and call your local ZEKS distributor. 

Defective fan. 

Replace the fan. 

Protection fuse burned out (if present). 

Replace the fuse. 

 
 
 
 
 
 
 
 
 
 
 

Содержание HeatSink HSH Series

Страница 1: ...hnical Manual Ensure that this Technical Manual is not removed permanently from the machine TECHNICAL MANUAL HeatSink Cycling Refrigerated Compressed Air Dryers HSH Models 10 125 SCFM ZEKS Compressed...

Страница 2: ...rge parameters programming 6 3 1 3 Display Indications 7 3 1 4 Remote signalling alarm 7 3 2 Before start up 8 3 3 Start up 8 4 MAINTENANCE TROUBLESHOOTING AND DISMANTLING 4 1 Maintenance 8 4 2 Troubl...

Страница 3: ...or others without ZEKS s prior written approval The effects of corrosion erosion and normal wear and tear are specifically excluded Performance warranties are limited to those specifically stated wit...

Страница 4: ...c shock by providing an alternate lower resistence route for the electrical current Ground must be established with a bare grounding wire sized according to the voltage and minimum branch circuit requ...

Страница 5: ...sure to leave sufficient clearance 20 inches 500 mm around the dryer to allow adequate cooling of the machine and for maintenance and or control operations The incoming air must be free of smoke or f...

Страница 6: ...nergy and avoid heat exchanger freezing This situation can happen when ambient temperature is low and there is no compressed air load Energy Saving System A patented 3 layer air glycol freon heat exch...

Страница 7: ...NOTE when the controller is in the OFF position some parts of the dryer may still be energized Therefore for safety purposes disconnect the electrical power before performing any maintenance operatio...

Страница 8: ...rms Alarm output ON Refrig Compressor output OFF Fan output ON Drain cycle standard Call your local ZEKS distributor PCd Glycol circuit malfunction Alarm output ON Refrig Compressor output ON Fan outp...

Страница 9: ...if the condensate drain is working properly 9 Check if all connecting pipes are properly tightened and fixed Before disconnecting the dryer from electrical power supply use ON OFF button on controlle...

Страница 10: ...an or replace the drainage solenoid valve if clogged jammed Check the C8 and C9 parameters of the electronic control board if the trouble persists replace it No loss condensate drain is not functionin...

Страница 11: ...vaporator Check the probe if the trouble persists replace it Check the electronic control board if the trouble persists replace it Contact ZEKS to check the gas charge Clog Check if the compressed air...

Страница 12: ...the relevant packaging in compliance with the local rules and regulations Pay particular attention to the refrigerant as it contains part of the refrigeration compressor lubricating oil Always contact...

Страница 13: ...12 Flow Diagram HeatSink HSH Dryers 10 125 SCFM...

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