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Index

Exclusion of liability ....................................................................................................... 5

Discription of device ................................................................................................ 6

Safety information ................................................................................................... 7

2.1 Symbols used ..................................................................................................... 7

2.2 Safety notes and hints ....................................................................................... 7

Delivery of device ..................................................................................................... 9

3.1 Damages during carriage .................................................................................. 9

3.2 Shipment ............................................................................................................ 9

3.3 Standard delivery ............................................................................................. 10

Device overview ...................................................................................................... 11

4.1 Connection technology .................................................................................... 12

4.2 Measuring head technology ............................................................................ 12

Setting up ............................................................................................................... 13

5.1 Connections and Signals ................................................................................. 13

5.2 Electrical characteristics of signals ............................................................... 14

5.3 Installation ....................................................................................................... 18

5.3.1 Mounting the device ............................................................................... 19

5.3.2 Measuring area .................................................................................... 19

5.4 Starting up ....................................................................................................... 19

Z-axis ...................................................................................................................... 20

Web Interface ......................................................................................................... 22

7.1 Getting started ................................................................................................. 22

7.2 Prerequisites ................................................................................................... 22

7.3 IP address ........................................................................................................ 22

7.4 Main page ......................................................................................................... 23

7.5 Calibrate page .................................................................................................. 25

7.6 Settings page ................................................................................................... 27

Measure ................................................................................................................. 29

8.1 General ............................................................................................................. 29

Содержание ZOL 1150

Страница 1: ...ZOL 1150 Online Glossmeter Firmware as from v 2 1 for following measuring geometries 20 60 and 85 Instruction Manual ...

Страница 2: ......

Страница 3: ...overview 11 4 1 Connection technology 12 4 2 Measuring head technology 12 5 Setting up 13 5 1 Connections and Signals 13 5 2 Electrical characteristics of signals 14 5 3 Installation 18 5 3 1 Mounting the device 19 5 3 2 Measuring area 19 5 4 Starting up 19 6 Z axis 20 7 Web Interface 22 7 1 Getting started 22 7 2 Prerequisites 22 7 3 IP address 22 7 4 Main page 23 7 5 Calibrate page 25 7 6 Settin...

Страница 4: ...on plate 30 9 3 Cleaning the calibration plate 31 9 4 Replacing the calibration plate 31 10 Maintenance and cleaning 32 10 1 Maintenance and cleaning work that can be carried out by the user 32 10 2 Cleaning 32 10 3 Fault Error diagnosis 32 11 Technical specifications 33 Glossary 34 ...

Страница 5: ...milar are reserved without obligation for Zehntner to update Some of the images shown in this instruction manual may be of a pre production model and or are computer generated therefore the design features of the delivered product may differ in various aspects The instruction manual has been drafted with the utmost care Nevertheless errors cannot be entirely excluded The manufacturer will not be l...

Страница 6: ...pparatus has the following features Multi angle device up to three angles in the same device Pathbreaking with various types of digital communication interfaces RS232 RS485 or Ethernet and analog outputs Unique automatic in situ calibration simplifies handling and minimizes holding times significantly Automatic measuring distance correction Online monitoring of gloss and glosshaze during the produ...

Страница 7: ...nded by the manufacturer Always turn off the unit and unplug the power cable before any maintenance The ZOL 1150 is exclusively intended for contactless online measurement of all gloss ranges from matt to high gloss up to 2 000 GU Any other use is considered as being not in accordance with the intentions of the manufacturer and is conducted at the user s own risk The manufacturer is not liable for...

Страница 8: ... refuses all warranty and liability claims for damages caused by usage of the ZOL 1150 in combination with non original accessories or accessories from third party suppliers All local safety regulations apply for the operation of the ZOL 1150 ...

Страница 9: ... courier liable immediately in the following way When opening the parcel we had to notice that etc This superficial checking of the goods has to be done within the time limit set by the carrier which is normally 7 days However the period could vary depending on the courier Hence it is recommended to check the exact time limit when receiving the goods If there are any damages also inform your autho...

Страница 10: ...iber cleaning cloth 2 mounting brackets 4 screws with washers and nuts 1 certificate of manufacturer 1 certificate of calibration 1 instruction manual Zehntner GmbH Testing Instruments refuses all warranty and liability claims for damages caused by usage of the ZOL 1150 in combination with non original accessories or accessories from third party suppliers ...

Страница 11: ...4 Device overview 1 Measuring head 2 Connector panel 3 Optical lenses 4 Calibration plate 5 Z axis 6 Z axis motor 7 Red status LED 8 Orange status LED 9 Green status LED 10 Green power LED 1 3 4 5 2 6 7 8 9 10 ...

Страница 12: ...er the interface Analog output The measured values are available as analog output signals Three analog output modes are possible 0 10V 0 20mA and 4 20mA The modes can be chosen over the web interface 4 2 Measuring head technology The measuring head is equipped with precision monoblock optics This optical block assures best precision of the optical apertures and light beams The illumination unit is...

Страница 13: ...ies 8 Way M16 09 0571 02 08 or 09 0571 00 08 J3 ANALOG OUT Analog output of measured gloss value Binder 680 Series 4 Way M16 09 0312 00 04 Binder 680 Series 4 Way M16 09 0309 00 04 J4 STATUS LAMPS Switched outputs for status lights Binder 680 Series 4 Way M16 09 0311 00 04 Binder 680 Series 4 Way M16 09 0310 00 04 J5 SERIAL INTERFACE COM1 RS 232 RS 485 D Sub 9 Way J6 SERIAL INTERFACE COM2 RS 232 R...

Страница 14: ...sually ground J1 2 Power positive Positive power potential 12 24 VDC 10 Power consumption Measuring max 10 W For movement of the Z axis max 18 W polarity protected J1 3 Housing Connected to the housing of the instrument Usually this pin needs to be connected to power negative ground In some cases it might be necessary to connect this pin to a separate earth potential J1 Shield Connected to the hou...

Страница 15: ...MOVE TO CALIBRATION POSITION Isolated Input Active Low Input Active 0 0 8V or tie to COMMON Signal Ground Not active 1 1 4V or leave unconnected Impedance 20kΩ max 30V When active measuring head will move to the measuring position J2 4 RESET Device Isolated Input Active Low Input Active 0 0 8V or tie to COMMON Signal Ground Not active 1 1 4V or leave unconnected Impedance 160kΩ max 30V J2 5 GROSS ...

Страница 16: ...solated from Power Ground J3 2 Current Loop Output Isolated Output Current range 0 20mA or 4 20mA Protected Short Circuit ESD Supply Voltage for current loop U 5 to 30 V J3 3 Voltage Output Isolated Output Voltage range 0 10V Protected Short Circuit ESD Max 65mA J3 Shield Connected to the housing of the instrument ...

Страница 17: ...atus LED 9 on the measuring head J3 3 Action lamp yellow Active closed contactor which indicates that action is going on such as motor moving or that a user interaction is required It has always the same status as the orange status LED 8 on the measuring head J4 4 Error lamp red Active closed contactor which indicates an error It has always the same status as the red status LED 7 on the measuring ...

Страница 18: ...lation The device console allows mounting the device in three different ways Vertical to the material to be measured Horizontal to the material to be measured version 1 Horizontal to the material to be measured version 2 ...

Страница 19: ...row printed on the device indicates the center of the measuring range and the measuring direction 5 4 Starting up The device is switched on by the main switch S1 After switching on the power LED 10 will light up and the device will take up to 80 seconds until it has completely booted up Towards the end of this procedure the orange status LED 8 starts to blink once per second and then extinguishes ...

Страница 20: ...he material The calibration tile 4 is located under the measuring head 1 Measuring position In the measuring position the measuring head 1 is close to the material The measuring head is ready to measure A Z axis movement is caused by two operations 1 Calibration When a calibration is initiated the measuring head will move from the measuring position to the calibration position After calibration it...

Страница 21: ...ogical inputs on the connector J2 are active low true 0 Volts Ext command move to calibration position Ext command move to measuring position Ext command calibrate Result false false false Motor stop false false true Calibrate and afterwards move to position measure false true false Move to position measure false true true Calibrate and afterwards move to position measure true false false Move to ...

Страница 22: ...e Engine 2012 32 bit Web Browser Plug in http joule ni com nidu cds view p id 3432 lang en LabVIEW Run Time Engine 2012 64 bit Web Browser Plug in http joule ni com nidu cds view p id 3437 lang en 7 3 IP address The default IP address of the instrument is 192 168 1 10 The IP address can be configured by changing a file on the instrument The file can be accessed using an FTP client When you have an...

Страница 23: ...es that the system is running This indicator has always the same status as the green status LED 9 on the measuring head W2 action lamp Indicates that action is going on such as motor moving or that a user interaction is required This indicator has always the same status as the orange status LED 8 on the measuring head W12 W10 W5 W6 W7 W8 W9 W1 W2 W3 W4 W11 ...

Страница 24: ... once a second W6 Maximal value Displays the maximal value of the 100 single measurements that were used to calculate the gloss value W7 Minimal value Displays the minimum value of the 100 single measurements that were used to calculate the gloss value W8 Standard deviation Displays the standard deviation of the 100 single measurements that were used to calculate the gloss value W9 Time Indicates ...

Страница 25: ...brate button When this button is pressed the calibration process will be launched W16 External calibration command Indicates the logical status of the external calibration command The external calibration command can be wired to the measuring head on connector J2 pin 1 W17 External move to calibration position command Indicates the logical state of the external move to calibration position command...

Страница 26: ...he measuring head When the indicator is green the measuring head is either in calibration or in measuring position When the indicator is orange the measuring position is not exactly known or the head is moving between the two positions W20 Move to calibration position button When this button is pressed the measuring head will move to the calibration position W21 Move to measuring position button W...

Страница 27: ...in page as well as on the logical output on connector J2 pin 5 on the measuring head W24 Pass Fail minimum value With this Pass Fail function a minimum gloss value for the measurements can be specified Whenever the measured gloss value is lower than the minimum level the gloss value alarm will be active The gloss value alarm is indicated on the main page as well as on the logical output on connect...

Страница 28: ...lue on the graph will only be updated while the measuring head is precisely on the measuring position In all other cases the measured value will not be updated W29 Always move to measuring position after calibration When this function is enabled the measuring head moves to the measuring position after the calibration process W30 Apply changes button When some settings have been changed click on th...

Страница 29: ... Afterwards a calibration should be performed to make sure the measured value is correct and the Z axis is in the right position 8 2 Pass Fail With the pass fail function a valid gloss range for the measurements can be specified Whenever the measured gloss value exceeds the maximum level or falls below the minimum the gloss value alarm will activate This allows for supervising whether the measured...

Страница 30: ...located at the side of the measuring head As soon as the measuring head is moved into calibration position the calibration plate will swivel under the measuring head It is then automatically positioned correctly for the calibration to be performed usually automatically The calibration standard has been measured by Zehntner In order to prevent wrong calibration values protect the calibration standa...

Страница 31: ...the calibration standard with a soft tissue such as the supplied microfiber cleaning cloth Bring the calibration plate back to its default position Move the measuring head back to the measuring position A damaged or polluted calibration plate may cause incorrect calibration and therefore incorrect measuring results 9 4 Replacing the calibration plate The calibration plate can be removed for replac...

Страница 32: ...nder any circumstances since the measuring geometry would be misaligned The measuring geometry can only be adjusted by means of special testing equipment in our factory The instrument consists of delicate optical and electronic precision parts Do not drop it and protect it from shocks moisture and dust 10 2 Cleaning It is recommended that the instrument is checked and certified by Zehntner every t...

Страница 33: ...Windows Vista Windows XP SP2 or later Measuring distance to material Measuring position 20 60 10 mm 0 39 85 2 7 mm 0 11 2 mm 0 08 with slide shoe Calibration position 20 60 85 50 mm 1 97 Tolerance of measuring distance to material 20 60 3 mm 0 12 85 0 5 mm 0 02 Dimensions measuring head in measuring position 20 60 339 mm x 142 mm x 243 mm 20 60 13 35 x 5 59 x 9 57 85 339 mm x 142 mm x 250 mm 85 13...

Страница 34: ...nnections 13 D Damages during carriage 9 Device Delivery 9 Description 6 Device overview 11 Digital communication Ethernet 12 Digital Communication Analog output 12 PLC Signals 12 RS 232 12 RS 485 12 E Ethernet 12 Exclusion of liability 5 Extent of delivery 10 F Fault diagnosis Measuring head 32 Features 6 I Installation 13 18 Instrument Delivery 9 Description 6 Interface Analog output 12 Ethernet...

Страница 35: ...Plug in Labview 22 Position control function 20 S Safety information 7 Setting up 13 Settings 27 Shipment 9 Signal PLC 12 Signals 13 Characteristics 14 Starting up 19 Starting up 13 Status LED 23 T Technical specifications 33 Transportation Damages 9 Truth table 21 W Web Interface 22 Calibration 25 Main page 23 Plug in 22 Prerequisites 22 Settings 27 Z Z axis 20 ...

Страница 36: ...Zehntner GmbH Testing Instruments Gewerbestrasse 4 CH 4450 Sissach Switzerland Tel 41 0 61 953 05 50 Fax 41 0 61 953 05 51 zehntner zehntner com www zehntner com Version 1 5 dated 10 11 2017 ...

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