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Pile Reg. IT12110P00002965 -

Share Capital € 100,000.00 fully paid up

AR Bus. Reg. no. 03225010481

– AR REA no. - 94189

Certified Company ISO 9001 - Certificate no. 9151 - CNS0 - IT-17778

Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. +39 055 91971 - fax. +39 055 9197515
[email protected] - [email protected] -

zcsazzurro.com

Manual of 25/08/2020 Rev. 1.2 “User Manual 7000-BE-24”

5/43

Preface

General information

Please read this manual carefully before installation, use or maintenance.

This manual contains

important safety instructions that must be followed during installation and maintenance of the system.

Scope

This manual describes the assembly, installation, electrical connection, commissioning, maintenance
and troubleshooting of the electric vehicle charging stations:

7000-BE-24

Keep this manual so that it is accessible at all times.

Recipients

This manual is intended for qualified technical personnel (installers, technicians, electricians, technical
support personnel or anyone who is qualified and certified to work on an electrical system), responsible
for installing, starting up and operating the charging station.

Symbols used

This manual provides information for safe operation and uses certain symbols to ensure the safety of
personnel and materials, and for efficient use of the equipment during normal operation.
It is important to understand this information to avoid accidents and damage to property. Please take
note of the following symbols used in this manual.

Danger: indicates a hazardous situation which, if not resolved or avoided,
could result in serious personal injury or death

Danger

Warning: indicates a hazardous situation which, if not resolved or
avoided, could result in serious personal injury or death

Warning

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Содержание 7000-BE-24

Страница 1: ...94189 Certified Company ISO 9001 Certificate no 9151 CNS0 IT 17778 Zucchetti Centro Sistemi S p A Green Innovation Division Via Lungarno 248 52028 Terranuova Bracciolini Arezzo Italy tel 39 055 91971 fax 39 055 9197515 innovation zcscompany com zcs pec it zcsazzurro com Manual of 25 08 2020 Rev 1 2 User Manual 7000 BE 24 1 43 AC charging station for electric vehicles 7000 BE 24 User Manual ...

Страница 2: ...ese instructions This manual must be considered an integral part of the equipment and must be available at all times to everyone who interacts with the equipment The manual must always accompany the equipment even when it is transferred to another user or plant Copyright statement Copyright of this manual belongs to Zucchetti Centro Sistemi S p A No part of this manual may be copied including the ...

Страница 3: ...ary safety instructions 7 1 1 Safety instructions 7 1 2 Symbols and icons 10 1 3 Labels 11 2 Product features 12 2 1 Product presentation 12 2 2 Operating diagram 13 3 Installation 14 3 1 Checks before installation 15 3 1 1 Installation tools 16 3 2 Installation process 18 3 2 1 Installation position 18 3 2 2 Movement of the charger 18 3 3 Materials and cables 19 4 Electrical connections 19 4 1 Co...

Страница 4: ...vation zcscompany com zcs pec it zcsazzurro com Manual of 25 08 2020 Rev 1 2 User Manual 7000 BE 24 4 43 7 2 Password setting mode of use and power limitation 30 7 3 Menu for repairs or maintenance 32 7 4 Configuration of RFID card to enable charging in online and offline mode 33 8 Working mode 35 8 1 Online 35 8 2 Offline 36 8 3 Plug Play 37 9 Operation 38 9 1 Connecting the charger to the electr...

Страница 5: ...g maintenance and troubleshooting of the electric vehicle charging stations 7000 BE 24 Keep this manual so that it is accessible at all times Recipients This manual is intended for qualified technical personnel installers technicians electricians technical support personnel or anyone who is qualified and certified to work on an electrical system responsible for installing starting up and operating...

Страница 6: ...nuova Bracciolini Arezzo Italy tel 39 055 91971 fax 39 055 9197515 innovation zcscompany com zcs pec it zcsazzurro com Manual of 25 08 2020 Rev 1 2 User Manual 7000 BE 24 6 43 Caution indicates a hazardous situation which if not resolved or avoided could result in minor or moderate personal injury Caution Attention indicates a potentially hazardous situation which if not resolved or avoided could ...

Страница 7: ...an Contact the nearest authorised service centre for any repairs or maintenance Contact your distributor for information on the nearest authorised service centre DO NOT carry out repairs yourself as this may result in injury or damage Qualified personnel Ensure that the operator has the necessary skills and training to operate the equipment Personnel responsible for use and maintenance of the equi...

Страница 8: ...t place the charging station near explosive flammable materials chemical vapours or potentially hazardous materials Danger Figure 1 Do not lose or damage this manual Transport requirements If you encounter problems with the packaging that could damage the charging station or if you find any visible damage immediately notify the transport company If necessary request assistance from an installer or...

Страница 9: ...tallation operations must be carried out by a professional electrician who has carefully read this manual and understands its contents Warning Before connecting the charging station to the grid make sure that all the necessary permits have been obtained from the local grid operator and that all the electrical connections have been completed by a professional electrician Attention Do not remove the...

Страница 10: ...lean dry cloth It is very dangerous to touch the inside of the charging station therefore it is strictly forbidden to do so while the system is running NEVER clean the inside of the charging station with a wet or damp cloth Before performing any repairs disconnect the charging station from the power supply AC side and from the data connection to the transmission gate After switching off the DC swi...

Страница 11: ...a Bracciolini Arezzo Italy tel 39 055 91971 fax 39 055 9197515 innovation zcscompany com zcs pec it zcsazzurro com Manual of 25 08 2020 Rev 1 2 User Manual 7000 BE 24 11 43 Complies with the European Standards Ground connection point Read this manual before installing the charging station Degree of protection of the equipment according to the IEC 70 1 standard EN 60529 June 1997 IP54 means that it...

Страница 12: ...ovide them with the power needed for charging thus guaranteeing the protection of the electrical system They do not convert the mains voltage or current but simply regulate the flow and have internal protection devices in case of short circuit or other types of battery faults The charging station draws the energy needed from the photovoltaic system if present or from the grid depending on availabi...

Страница 13: ...ungarno 248 52028 Terranuova Bracciolini Arezzo Italy tel 39 055 91971 fax 39 055 9197515 innovation zcscompany com zcs pec it zcsazzurro com Manual of 25 08 2020 Rev 1 2 User Manual 7000 BE 24 13 43 Accessories and optional components of the charging station should be chosen by a qualified technician who is familiar with the installation conditions Overall dimensions L D H 356mm 221mm 136mm Figur...

Страница 14: ... any power limitations protections of various types and start stop charging No energy conversion takes place inside the charging station Figure 6 Type2 connector The station is equipped with a MID metering system that measures the energy supplied to the vehicle The possible connection with an external communication gate also allows remote control of the station billing of the energy and other func...

Страница 15: ...ckaging Packaging materials and components may be damaged during transport Therefore it is recommended to check the materials of the outer packaging before installing the charging station Check the surface of the box for external damage such as holes or tears If any type of damage is detected do not open the box containing the charging station and contact the supplier and the courier as soon as po...

Страница 16: ...y tel 39 055 91971 fax 39 055 9197515 innovation zcscompany com zcs pec it zcsazzurro com Manual of 25 08 2020 Rev 1 2 User Manual 7000 BE 24 16 43 4 RFID activation card 2 5 Expansion plug 4 6 Self tapping screw 4 7 Quality inspection sheet 1 8 Jig for wall holes 1 9 Warranty 1 Table 2 Package contents 3 1 1 Installation tools The following tools are required for the installation of the charging ...

Страница 17: ...15 innovation zcscompany com zcs pec it zcsazzurro com Manual of 25 08 2020 Rev 1 2 User Manual 7000 BE 24 17 43 2 Drill To drill holes in the wall for fixing 3 Diagonal pliers To cut and tighten the cable ends 4 Crimping tool To crimp the power cables 5 Wire stripping tool To remove the outer sheath of the cables 6 Rubber hammer To insert the expansion plugs into the wall holes 7 Multi meter To c...

Страница 18: ... requirements below to determine the installation position The installation location chosen should allow easy access to the charging station for normal operation and maintenance For safety reasons ZCS and or its authorised partners may not perform repairs maintenance or move the chargers from and to the ground if they are installed at a height of more than 180 cm Stations installed at higher heigh...

Страница 19: ...phase Second requirement Mains cable STP CAT5E 8 cores Second requirement Connector for mains cable RJ45 Second requirement Insulating tape 0 15 mm 18mm 0 600V 0 C 80 C Second requirement Cable tie 4 200mm Second requirement Table 4 Electrical equipment It is important that all cables used are suitable for outdoor use NOTE For safety reasons make sure to use suitably sized cables otherwise the cur...

Страница 20: ...tallation must be carried out by a qualified professional with the skills and knowledge to build install and operate electrical systems and who has been trained on how to identify and prevent potential risks Attention The charging station must be installed and serviced by professional technicians or electricians Attention The charging station must be installed and serviced by professional technici...

Страница 21: ...es into the OT terminal and crimp them using a crimping tool as shown in Figure 10 Note 1 L3 is the length between the insulation layer of the ground cable and the crimped part L4 is the distance between the crimped part and the conductor wires protruding from the crimped part Note 2 The cavity formed after the conductor has been crimped must completely wrap the conductor wires The core of the wir...

Страница 22: ...ower cables Context The AC power cables used for the charging station must be three pole outdoor cables For easier installation use flexible cables The specific section recommended for connections is at least 6mm2 For safety reasons make sure to use suitably sized cables otherwise the current may cause overheating or overloading which could result in a fire Note Cable connection procedure 1 Remove...

Страница 23: ...quipped with a detection system for DC components above 6mA It is recommended to install a magnetothermal device with a suitable capacity on the AC connection cables for installation uninstallation maintenance and disconnections caused by other reasons 4 4 Communication systems The charging stations are equipped with CAN bus communication systems The charging station can be monitored and controlle...

Страница 24: ... on how to connect the cables contact ZCS technical service The connection is possible using the CAN ports shown in the figure There are two connectors as it is possible to connect up to 12 charging stations to the same external device Figure 14 Communication system When grouping chargers together for example in public car parks a single gate functions as an access gate for up to 12 chargers The g...

Страница 25: ...ou can use the hole jig found in the package 2 Drill two holes with the 6mm diameter drill bit and insert the plugs horizontally into the holes paying attention to the force and depth with which they are inserted make sure the plug completely enters the hole 3 Insert the two M4x32 screws into the wall plugs allowing the heads of the screws to protrude by at least 5 mm 4 Provisionally position the ...

Страница 26: ...ovation Division Via Lungarno 248 52028 Terranuova Bracciolini Arezzo Italy tel 39 055 91971 fax 39 055 9197515 innovation zcscompany com zcs pec it zcsazzurro com Manual of 25 08 2020 Rev 1 2 User Manual 7000 BE 24 26 43 Figure 17 Wall fixing 5 2 Mounting on metal support 1 After positioning the metal support and routing the connection cables place the station on top of the support 2 Fix the stat...

Страница 27: ...lini Arezzo Italy tel 39 055 91971 fax 39 055 9197515 innovation zcscompany com zcs pec it zcsazzurro com Manual of 25 08 2020 Rev 1 2 User Manual 7000 BE 24 27 43 5 3 Locking The locking of the charger housing does not depend on the type of mounting Turn on the switch inside and close the front cover of the charger with the wrench supplied The locks are located on the right side Figure 19 Side vi...

Страница 28: ... front of the device is properly closed by the side locks Also check that the emergency button is not pressed if necessary turn it slightly to release it 3 Protection set appropriate values for the protection switch of the AC input current leakage 4 Other components make sure no components or other objects remain on top of the charger 6 2 Starting the charging station After checking all the points...

Страница 29: ...5 and 6 power it up and check that the display doesn t show any faults or errors and that the LED line is not flashing green The keypad consists of 4 keys indicated here below Back Next Cancel Back Confirm Enter Figure 21 Control keypad 2 Press the Confirm Enter key for at least 10 seconds 3 The screen shown in Figure 22 appears use the Next Back and Confirm Enter keys to write the password Passwo...

Страница 30: ...any com zcs pec it zcsazzurro com Manual of 25 08 2020 Rev 1 2 User Manual 7000 BE 24 30 43 Figure 23 Main configuration screen 7 2 Password setting mode of use and power limitation 1 From the screen shown in Figure 23 select point 1 Settings and press the Confirm Enter key Wait for the page shown in Figure 24 to appear Figure 24 Password mode of use and power configuration screen 2 To change the ...

Страница 31: ...ention 3 To set the mode of use select Set Mode from the screen in 4 Figure 24 Two screens Figure 26a and Figure 26b will open in sequence within seconds of each other Do not press any keys while waiting for the screen shown in Figure 26b to appear Figure 26 Screen for setting working mode 5 Select the desired working mode Please note that the charging station can be used in the following ways Onl...

Страница 32: ...setting the current limit 7 Select the desired current limit The following power limits can be set 32A corresponds to the maximum limit of 7kW for single phase and 22kW for three phase 16A corresponds to the limit of 3 5kW for single phase and 11kW for three phase 10A corresponds to the limit of 2 3 kW for single phase and 6 6kW for three phase Wait for the device to restart automatically 7 3 Menu...

Страница 33: ...ev 1 2 User Manual 7000 BE 24 33 43 Figure 29 Restart screen 3 Select Clear log from the screen shown in Figure 28 to clear the list of events on the device Confirm in the screen shown below Figure 30 Clear Log screen 4 Select 3 Firmware from the screen shown in Figure 28 to view the software version of the device 7 4 Configuration of RFID card to enable charging in online and offline mode 1 From ...

Страница 34: ... Manual 7000 BE 24 34 43 2 To add a card for activating the charging select 1 Add Card and wait for the screen shown in Figure 32 to appear Figure 32 Add Card screen Swipe the card to be added on the device reader the reader is recognisable by the symbol shown in Figure 33 present on the front of the device Figure 33 RFID Card Reader Symbol 3 To remove a charging card select 2 Remove card from the...

Страница 35: ...n only be set if the ENGATE is connected for managing authorisations invoices and other configurations the RFID cards are optional If the customer wants to check the authorisations and invoices by using the ONLINE configuration by connecting to the ENGATE in order to use the portal that has already been developed Up to 12 chargers can be connected to the same ENGATE via the CAN port the ENGATE is ...

Страница 36: ...ual 7000 BE 24 36 43 Icon Description Incorrect connection to ENGATE check LAN cable ENGATE connected correctly and not connected to the portal check ENGATE configuration ENGATE connected correctly and connected to the portal Table 6 icon for connection to ENGATE 8 2 Offline This working mode allows the charger to operate without any connection to the portal the charging is authorised through RFID...

Страница 37: ...ode allows the charger to operate simply by connecting the gun of the charger to the car there is no need for authorisations cards payments or any other devices Whenever the customer does not need to request authorisations charging limits blocks monitoring or specific configurations the simplest configuration is Plug Play mode the charging is activated by the car s BMS by physically connecting the...

Страница 38: ...he charger making sure the cable is not taut 1 Pull out the battery charger cable from the electric vehicle and connect the charger and electric vehicle connectors 2 Check that the connectors are positioned correctly and secured properly When properly connected the LED on the charger should flash yellow indicating that the charger is ready to charge the vehicle 9 2 Start of charging After the conn...

Страница 39: ...voltage 230V 10 400V 10 Maximum AC output current 32A 32A Maximum Power 7kW can be limited via software 22kW can be limited via software General data Housing material Plastic PC940 Galvanised steel Front panel Tempered glass Tempered glass Installation To wall On support To wall On support Connector Charging socket Type 2 cable not included optional Charging socket Type 2 cable not included option...

Страница 40: ...the charging station does not display any errors perform the following checks Is the device located in a clean dry and properly ventilated place Are the cables correctly sized and as short as possible Are the connections in good condition Are the configuration settings correct for the type of installation Information on the event list Problems Possible causes Solutions 1 Input overvoltage The inpu...

Страница 41: ...around the charger and make sure there is no heat source nearby Make sure that the temperature is below 60 C 7 Leakage overcurrent The current discharged to the ground may be too high 1 Immediately switch off the circuit breaker for the leakage current of the power distribution 2 Check for damaged AC output cables or low resistance ground connection 8 Abnormal current leakage sensor The value meas...

Страница 42: ...ling and disposal The packaging materials are compatible with the environment and can be recycled Therefore they can be disposed of in special recycling containers in accordance with the local waste disposal regulations However the charger cannot be disposed of as household waste but must be treated as special waste It must be disposed of at facilities authorised to dispose of electrical and elect...

Страница 43: ...ation subject to registration on the website https www zcsazzurro com it estensione garanzia During the warranty period Zucchetti Centro Sistemi S p A guarantees the normal operation of the charging station If the device is defective or faulty during the warranty period contact your installer or supplier If the fault falls within the responsibility of the manufacturer Zucchetti Centro Sistemi S p ...

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