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1.

Use low frequency probe like ZT-12 in our company.

2.

When measuring the non-processing surface of some cast work-piece, high

viscosity couplant such as machine oil, grease or water glass is needed.

3.

Calibrate the sound velocity with the standard block which shares the same

material and same measuring direction with the testing object.

6.

Care and Maintenances

6.1Power Source Inspection

During the usage of the gauge, the current battery power will be shown on
the display, when the battery power is low, the customer should change
the batteries promptly so that the measuring accuracy won’t be
influenced.

The steps of changing batteries are as follow:
1.Turn off the gauge.
2.Loosen the screws on the back of the units and remove the battery cover.
3.Take out the batteries and replaces with new ones. Pay careful attention to
polarity.

Attention:

The battery should be removed when the instrument is not in use

for a long time, because there is weak energy consumption even in the
shutdown state. After a long time, the gauge will not be turned on after
running out of power.

6.2Considerations

1.

Please be cautious of the zero block’s getting rust as couplant will be spread

on the surface of it when calibrating the gauge. After using, clean the zero
block. Avoid dripping sweat on the gauge in high temperature. Some grease
spreading on the surface of zero block is useful to avoid rusting if the gauge
will be spared for long. Wipe the grease out when reusing.

2.

Be sure to avoid any caustic liquid such as alcohol or viscous fluids to

prevent corrosion to the cover and the display window, clean with water only.

3.

Avoid scratching the surface of the probe. A worn probe will cause unstable

readings,probe should be replaced.

6.3 Maintenances

Contact with the maintaining department of our company if the following
problems appears:

1.

Components damage and the gauge fail to measure.

2.

The display of the screen is disordered.

3.

The measuring error is abnormally big in normal situation.

4.

Keyboard operating is disordered or keyboard doesn’t work.

As the UM-5 series ultrasonic thickness gauge is high-tech product, the
maintaining work should be made by professional operator and please avoid
self-acting operations.

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Содержание UM-5 Series

Страница 1: ...15 3 5 Real Cases Analysis of A Scan 17 3 6 Operation of B scan Interface 19 3 6 1 B scan Display 19 3 6 2 Introduction of B Scan 19 3 7 Dual echo Thru coating Mode 20 3 7 1 A scan Interface in Dual...

Страница 2: ...splay is available by showing the echoes which enables the more extensive measure range more precise result and very little measurement error and finally makes the measuring processes more controllabl...

Страница 3: ...LF FULL Display Mode Thickness Value Min Max capture DIFF RR A Scan B Scan V Path Correction Automatic compensate the non linearity of dual element probe Update Rate Selectable 4Hz 8Hz 16Hz Material V...

Страница 4: ...eat capacity data storage function Stores 100 000 thickness values 1000 waveforms only UM 5DL 15 Measure the net thickness of the workpiece through the coating layer only UM 5D UM 5DL 2 Keyboard Funct...

Страница 5: ...If the material velocity is known for example the velocity of steel is 5900m s The sound velocity can be setting manually 3 1 1 Probe zero calibration Note The calibration result is 4 00mm only under...

Страница 6: ...on adjusting options like FILE NUMBER MEASURING MODE VIEW MODE PROBE SETUP MINIMUM ALARM MAXIMUM ALARM NORMAL THICKNESS THE MINIMUM OF B SCAN THE MAXIMUM OF B SCAN RECTIFICATION RECTIFICATION WAVEFORM...

Страница 7: ...TIFICATION MODE RF full wave half half RF RF describes the complete echo waveform full wave indicates the half echo and the overturned half echo half means putting off the half echo and turn the half...

Страница 8: ...erence between measured and nominal thickness and reduction difference as a percentage of nominal thickness as well as the current measured and nominal thickness values Before using this mode presetti...

Страница 9: ...mall increments while left and right for large increments GAIN Adjust the amplification of echo signal by instrument to allow manual increase or decrease in ldB This function is very useful for the te...

Страница 10: ...echo brake through the gate to achieve the correct measurement 3 12 REAL CASE 1 2 There are some defects in the testing object and the gate locks the defect echoes As showed in the following figure th...

Страница 11: ...ng or paint layer on the surface of the workpiece it will bring considerable error to the measurement results UM 5D and UM 5DL have the echo echo measurement method which can accurately measure the ac...

Страница 12: ...kness value 7 delete the selected data 8 The current cell selected Whether it is in the interface of thickness value A scan or B scan the current measured thickness values will be stored for short pre...

Страница 13: ...t 5 2 Measuring Methods 1 SINGLE POINT MEASUREMENT Using the probe to measure a random point on the surface of the object the reading displayed is the thickness value 2 DOUBLE POINT MEASUREMENT Measur...

Страница 14: ...time the gauge will not be turned on after running out of power 6 2Considerations 1 Please be cautious of the zero block s getting rust as couplant will be spread on the surface of it when calibrating...

Страница 15: ...5800 Mercury 0 057 1400 Molybdenum 0 250 6300 Monel 0 210 5400 Neoprene 0 063 1600 Nickel 0 220 5600 Nylon 6 6 0 100 2600 Oil SAE 30 0 067 1700 Platinum 0 130 3300 Plexiglass 0 110 1700 Polyethylene...

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