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YZ Engineering Guide

 

Form: 161.01-EG1 (0618)

 

 

 

 

Introduction 

 
The YORK® YZ Magnetic Bearing Centrifugal Chiller is a revolutionary advancement that challenges everything about 
conventional chiller design. The result is a chiller fully optimized for ultimate performance with a next generation low-
GWP  (global  warming  potential)  refrigerant,  delivering  superior  real-world  performance  and  a  new  definition  of 
sustainability. The YORK® YZ Chiller is available from multiple global factories to 

meet regional customers’ needs. 

 

EFFICIENCY 

 
Johnson Controls pioneered the term “real-world efficiency” to illustrate the energy-saving potential of focusing on chiller 
performance during off-design conditions. Off-design conditions are not only seen at part-load, but at full-load operation 
as well, by taking advantage of reduced entering condenser water temperatures (ECWTs). These conditions are where 
chillers  operate  up  to  99%  of  the  time,  and  where  operating  costs  add  up.  YZ  chillers  are  designed  to  operate  on  a 
continuous basis with cold ECWT and full condenser flow at all load points, taking full advantage of real-world conditions. 
YZ chillers offer the most efficient real-world operation of any chiller, meaning lower operating costs and an excellent 
return on your chiller investment. 
 
Actual  chiller  efficiency  cannot  be  determined  by  analyzing  the  theoretical  efficiency  of  any  one  chiller  component.  It 
requires  a  specific  combination  of  heat  exchanger,  compressor,  and  motor  performance  to  achieve  the  best  system 
efficiency. YZ technology matches chiller system components to provide maximum chiller efficiency under actual 

– not 

just theoretical 

– operating conditions. Now with the YORK® YZ, efficiency is improved up to an impressive 7% at part-

load and as much as an additional 5% at full-load versus our most efficient previous designs. 

 

 

BETTER EFFICIENCY IN EVERY OPERATING CONDITION 

 
The YZ chiller has been designed to take full advantage of colder cooling tower water temperatures, which are naturally 
available  during most operating hours. Considerable  energy savings are available  by  letting  tower  water temperature 
drop, rather than artificially holding it above 19°C (65°F), especially at low load, as some chillers require. 
 
Since the vast majority of its operating hours are spent at off-design conditions, a chiller should be chosen not only to 
meet the full-load design, but also for its ability to perform efficiently at lower loads, lower tower water temperatures, and 
even higher leaving evaporator water temperatures. It is not uncommon for chillers with the same full-load efficiency to 
have an operating cost difference of over 10% due to differences in part-load efficiencies. 
 
Part-load  is 

important  to  an  owner’s  operating  budget,  this  information  has  been  standardized  within  the  AHRI 

Certification Program in the form of an Integrated Part Load Value (IPLV), and Non-Standard Part Load Value (NPLV).  
 
Additionally, looking at annual energy costs that use weather data specific to your city, you can get a better understanding 
of the efficiency benefits the YORK® YZ offers across a wide range of operating conditions. This more detailed analysis 
also takes into account actual building load profiles to provide a more accurate view of chiller operating cost. Part-load 
performance data should be requested by the customer for each job using its own design criteria. 
 
 
 
 
 
 
 
 
 

Содержание YZ

Страница 1: ...ENGINEERING GUIDE YORK YZ Centrifugal Chiller Form 161 01 EG1 0618 MODEL YZ MAGNETIC BEARING CENTRIFUGAL CHILLER Style A 580 through 3500 kW 165 through 1000 Tons Utilizing R 1233zd...

Страница 2: ...01 EG1 0618 2 Table of Contents Nomenclature 3 Introduction 4 Unit Components 6 Equipment Overview 8 Codes and Standards 14 Chiller Options 16 Application Data 17 Unit Weights Dimensions 22 Visit YORK...

Страница 3: ...no filter H harmonic filter VSD Cooling Product Family Motor Name Compressor Name Unit Mod Level VSD Name Motor Family Motor Size Code Motor Configuration Level Compressor Family Compressor Size Code...

Страница 4: ...ximum chiller efficiency under actual not just theoretical operating conditions Now with the YORK YZ efficiency is improved up to an impressive 7 at part load and as much as an additional 5 at full lo...

Страница 5: ...ice design principles that are consistent with our family of centrifugal chillers We made sure that this chiller and specifically the driveline was field serviceable by a single source supplier who al...

Страница 6: ...YZ Engineering Guide Form 161 01 EG1 0618 6 Unit Components Suction Line Endsheet OptiView Control Panel Condenser Sight Glass Lockout Handle Variable Speed Drive Discharge Line...

Страница 7: ...YZ Engineering Guide Form 161 01 EG1 0618 7 Unit Components Continued VSD Coolant Reservoir Refrigerant Purge Unit Compact Waterbox Evaporator Direct Drive Compressor Motor...

Страница 8: ...trol is achieved by the combined use of variable speed control and mechanical flow regulation to provide fully modulating control from maximum to minimum load For normal air conditioning applications...

Страница 9: ...and voltage of the electrical power to the motor The capacity control logic shall automatically adjust motor speed and compressor diffuser geometry for maximum part load efficiency by analyzing infor...

Страница 10: ...the OptiView control panel OPTIVIEW CONTROL CENTER Note Please refer to the YZ Operations Maintenance Manual 161 01 OM1 for a complete description of features and functionality The YORK OptiView Cont...

Страница 11: ...sheets drilled and reamed to accommodate the tubes are welded to the end of each shell Intermediate tube supports are fabricated from carbon steel plates and drilled and reamed to eliminate sharp edg...

Страница 12: ...Flow Control Refrigerant flow to the evaporator is controlled by the YORK variable orifice control system Liquid refrigerant level is continuously monitored to provide optimum subcooler condenser and...

Страница 13: ...rt Equipment by Johnson Controls allows the connection of data streams from equipment to the cloud providing unprecedented insights into operations Smart Equipment helps maximize system control for gr...

Страница 14: ...m 7 Driveline separate from split shells Shipped as four major subassemblies with refrigerant charge shipped separately This form is best used when the chiller must fit through a tight space limited b...

Страница 15: ...7012 KHK High Pressure Gas Control Law ELECTRICAL CODES c U L Underwriters Laboratory N E C National Electrical Code CE Directive 93 68 EEC IP Ingress Protection GB 5226 1 ETL Electrical Testing Labs...

Страница 16: ...psig DWP Corrosion protection None Internally epoxy coated waterboxes and tubesheets sacrificial anodes Unit Configuration Ability to isolate refrigerant charge in the condenser None Isolation valves...

Страница 17: ...ther valve while the unit is fully charged The purpose of the relief valves is to quickly relieve excess pressure of the refrigerant charge as a safety precaution in the event of an emergency such as...

Страница 18: ...many cases but do require more sophisticated control and flow monitoring YZ chillers will operate successfully in VPF systems With a minimum allowable evaporator tube velocity of 0 5m s 1 5 fps for s...

Страница 19: ...tube freeze up A flow switch is factory installed in the evaporator nozzle and connected to the OptiView panel which assures adequate chilled water flow during operation Condenser Water The chiller is...

Страница 20: ...to the desired temperature Figure 2 Series Parallel Arrangement Series Counter Flow Arrangement Chillers may be applied in pairs with chilled water circuits connected in series and with the condenser...

Страница 21: ...0 380 342 423 50 Hz 415 415 374 456 400 400 360 440 380 380 342 423 Copper Conductors Only copper conductors should be connected to compressor motors and starters Aluminum conductors have proven to be...

Страница 22: ...YZ Engineering Guide Form 161 01 EG1 0618 22 Unit Weights Dimensions B Min of 915 mm 3 ft Min of 610 mm 2 ft Service Clearance C A Min of 610 mm 2 ft D...

Страница 23: ...3314 2 9 m 9 4 2 4 m 7 9 4 3 m 14 4 3 m 14 11750kg 25900 lb FA3914 CA3314 3 1 m 10 0 2 4 m 7 9 4 3 m 14 4 3 m 14 12800 kg 28200 lb FA3916 SA3916 3 3 m 10 7 2 6 m 8 5 4 9 m 16 4 9 m 16 16050 kg 35350 l...

Страница 24: ...VE OUR NATURAL RESOURCES THINK BEFORE YOU PRINT Copyright by Johnson Controls 2017 Form 161 01 EG1 Issue Date June 2018 Supersedes 161 01 EG1 1217 Subject to change without notice ALL RIGHTS RESERVED...

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