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JOHNSON CONTROLS

14

FORM 160.00-O1 (1020)

 

The older Turbo-Modulator capacity control boards 

utilized a pre-programmed three dimensional surge sur-

face map for each compressor/refrigerant combination; 

whereas the new ACC board automatically generates 

its own “Adaptive” three dimensional surge surface map 

while the chiller system is in operation. This “Adaptive” 

operation is accomplished through the use of a patented 

surge detection algorithm. The novel surge detection 

system utilizes pressure information obtained from the 

chillers’ pressure transducers in combination with the 

VSD’s instantaneous power output to determine if the 

system is in “surge”. Thus the adaptive system permits 

construction of a custom compressor map for each 

individual chiller system.  Benefits of this new adaptive 

system include: (1) a custom compressor map for each 

installation which eliminates inefficient operation due to 

the safety margin built into the previous programmed 

map controller which was necessary to compensate for 

compressor manufacturing tolerances (2) the ability to 

update the system’s surge surface as the unit ages and  

(3) automatic updating of the compressor map if changes 

in refrigerant are implemented at a later date. 

VSD and Optional Harmonic Filter 

Logic Control Boards

Within the VSD enclosure, the VSD logic board and 

optional Harmonic Filter logic boards are interconnected 

via a 16 position ribbon cable which joins the two boards 

together. The Filter Logic board derives its power from 

the VSD Logic board over this ribbon cable. In addition 

various logic level “handshake” signals convey the oper-

ating status of the VSD to the Filter and vice versa over 

this cable. Finally, the cable includes a unidirectional 

serial communications link which permits the transmis-

sion of a limited amount of data from the VSD to the 

optional Harmonic Filter. 

The VSD Logic board performs numerous functions, 

including control of the VSD’s cooling fans and pumps, 

control of the pre-charge contactor, control of the semi-

converter gating and generation of the PWM firing pulses 

which are sent to the VSD gate driver and ultimately gate 

the IGBT’s on and off.  

The VSD Logic board also gathers data from the Cur-

rent Transformers which monitor the three phases of 

motor current, the heatsink temperatures, the internal 

ambient temperature within the enclosure and the DC 

Link voltage. This data is periodically sent to the Micro 

Computer Control Center via the ACC board. 

CONTROL PANEL VSD RELATED 

KEYPAD FUNCTIONS

The following keypad functions are in addition to the 

standard keypad functions as addressed in the standard 

chiller literature.  The features below are present only 

when the control panel is configured for operation with 

the VSD:

Options Key – 

When depressed, the display will 

show

  VSD 100% JOB FLA = ___ A.

  .

  Additional lines of display 

are
available by scrolling, using the white key labeled, “Ad-

vance Day / Scroll”.  All available lines are listed below:

  VSD 100% JOB FLA = ___ A.
  VSD DC LINK VOLTAGE = ___V.
  VSD DC LINK CURRENT = ___A.
  VSD INTERNAL AMBIENT TEMP = ___°F.
  VSD CONVERTER HEATSINK TEMP = ___°F.
  VSD PHASE A INVERTER HEATSINK TEMP = ___°F.
  VSD PHASE B INVERTER HEATSINK TEMP = ___°F.
  VSD PHASE C INVERTER HEATSINK TEMP = ___°F.
  VSD PRECHARGE RELAY DE-ENERGIZED (or Energized)
  VSD SCR GATE DRIVER DISABLED  (or Enabled)
  VSD COOLING PUMP STOPPED (or Running)
  FILTER PRESENT  (or Not Present)

When the Filter is Present, these additional lines are 

available by scrolling:

  FILTER HEATSINK TEMP = ___°F.
  FILTER CURR: A=___A.;   B=___A.;   C=___A.
  FILTER DC LINK VOLTAGE = ___V.
  INPUT PEAK V.:  A=___V.;   B=___V.;   C=___V.
  FILTER STOPPED  (Running)
  FILTER PRECHARGE RELAY DE-ENERGIZED (Energized)
  FILTER SUPPLY RELAY DE-ENERGIZED  (Energized)
  INPUT PHASE ROTATION - ABC  (CBA)

VSD Parameters Key –  

When this key is pressed, 

the VSD output frequency and voltage are displayed.  

Additional lines of display are available by pressing the 

white key labeled, “Advance Day / Scroll”.  All available 

lines are listed below:

  OUTPUT FREQ __ HZ;   OUTPUT VOLTS ___V.
  OUTPUT CURR:  A=___A.;   B=___A.;   C=___A.
  INPUT POWER = ___KW;   KWH = ____________

Содержание MILLENIUM 351-46

Страница 1: ...T YK chillers furnished with an optional Variable Speed Drive VSD TABLE OF CONTENTS VSD Style Variations 2 VSD Unit and Harmonic Filter Component Overview 2 VSD Control System Overview 7 Control Panel...

Страница 2: ...cument and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in question S...

Страница 3: ...any work on the chiller REVISION NOTES Revisions made to this document are indicated in the following table These revisions are to technical information and any other changes in spelling grammar or f...

Страница 4: ...er section a three phase DC to AC inverter section and an output suppression network The AC to DC rectifier utilizes a semi converter formed by the connection of three SCR diode modules 1SCR 3SCR in a...

Страница 5: ...FORM 160 00 O1 1020 JOHNSON CONTROLS 5 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 6: ...JOHNSON CONTROLS 6 FORM 160 00 O1 1020...

Страница 7: ...FORM 160 00 O1 1020 JOHNSON CONTROLS 7...

Страница 8: ...sink temperature is also monitored using thermistor temperature sensor RT4 The Bus Isolator board 031 01624 utilizes three resistors on the board to provide a safe impedance between the DC link filter...

Страница 9: ...FORM 160 00 O1 1020 JOHNSON CONTROLS 9 FIG 3A VSD INPUT CURRENT WITHOUT FILTER FIG 3B VSD INPUT CURRENT WITH FILTER LD02727 LD02726...

Страница 10: ...capacitors located on the phase bank assembly and the Filter logic board It provides the means to sense the positive midpoint and negative connection points of the filter s DC link VSD CONTROL SYSTEM...

Страница 11: ...FORM 160 00 O1 1020 JOHNSON CONTROLS 11 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 12: ...JOHNSON CONTROLS 12 FORM 160 00 O1 1020 FIG 4 IEEE 519 FILTER OPTION...

Страница 13: ...FORM 160 00 O1 1020 JOHNSON CONTROLS 13 LD02725...

Страница 14: ...f the VSD s cooling fans and pumps control of the pre charge contactor control of the semi converter gating and generation of the PWM firing pulses which are sent to the VSD gate driver and ultimately...

Страница 15: ...tz When the Filter is present these additional lines are available by scrolling INPUT KVA ___ TOTAL PWR FACTOR ____ INPUT V AB ___V BC ___V CA ___V INPUT CURR A ___A B ___A C ___A INPUT V THD A ___ B...

Страница 16: ...the vanes hit 100 If there is an increase in load while at this point the ACC will increase speed until the vanes are at 95 The ACC will then be allowed to continue to optimize the speed and vanes Su...

Страница 17: ...cur rent exceeds a given limit The motor current is sensed by the Current Transformers on the VSD output pole assemblies and the signals are sent to the VSD logic board for processing Maximum instant...

Страница 18: ...apacitors are wired in series to achieve a 900 VDC capability for the DC link It is important that the voltage be shared equally from the junction of the center or series capacitor con nection to the...

Страница 19: ...two microprocessors on the VSD logic board Message RUN RELAY FAULT Redundant run signals are generated by the Micropanel one via wire 24 and the second via the serial communica tions link Upon receip...

Страница 20: ...particular shutdown and its accompany ing message is generated if the filter s DC link voltage drops to a level less than 60 VDC below the filter DC link voltage setpoint The filter DC link voltage se...

Страница 21: ...DD level of 8 or less for the VSD system Astandard VSD less the optional filter typically has an input current TDD level on the order of 28 30 Message WARNING FILTER DATA LOSS This message is displaye...

Страница 22: ...age was intended as a check of the 519 logic board s internal triangle waveform generator However the accuracy of the measuring circuit on the board can have as much error as the generator it is tryin...

Страница 23: ...FORM 160 00 O1 1020 JOHNSON CONTROLS 23 NOTES...

Страница 24: ...ennsylvania USA 17349 1 800 524 1330 Subject to change without notice Printed in USA Copyright by Johnson Controls 2020 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 00 O1 1020 Issue Date Octob...

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