YILMAZ REDÜKTÖR E Series, Руководство по эксплуатации

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Troubleshooting Guide
ID Problem Observation Remedy
013 Gearbox is noisy Regular nocking noise
Check Your moving parts for noise. Disassemble the gearbox and
run without load. If you still hear the noise one of the gears inside is
defect. Go to ID 100.
014 Gearbox is noisy Regular up and down noise
Check the output-shaft connection alements for runout. Take out the
output shaft element and run without load. If you still hear the noise
one of the gears has runout problem. Go to ID 100.
015 Gearbox is noisy
Gearbox is with braked motor
and noise is comming from the
brake side randomly.
Low randomly clicking noise may come from the brake disk which is
normal. If noise level is disturbing the brake may be defect or brake
clearance is not adjusted. Go to ID 100.
016 Gearbox is noisy
You are using frequency inver-
ter and the noise level is chan-
ging according your speed.
The frequency inverter parameters are not optimized for the frequ-
ency range or motor you are using. Observe the frequency inverters
manual. If still same problem change the ratio of gearbox. Go to ID
100.
017 Oil is Leaking Oil Leakage from Seal
If ambient Temp is over +40 Celsious or none stop work over 16
hours please change the top plug with a breather plug. Observe this
manual for using breather plug. If this is not your case the seal could
be damaged. Go to ID 100.
018 Oil is Leaking Oil Leakage from Plug
If you are using breather plug be sure it is in the correct place. This
is the most top plug position according your mounting position. The
plug may be not tight enough. There are some particles under the
plug rubber surface. Clean and tifgten the plug. If still same problem
go to ID 100.
019 Oil is Leaking Oil Leakage from Housing
Observe exactly where the oil is comming out. It could be seal or
plug point where it comes out and leakes over the housing. If this
is your case goto ID 018/019. If you are sure oil comes out from
housing than housing has some micro split / crack. Go to ID 100.
020 Oil is Leaking Oil Leakage from Cover
The sealing liquit under cover is split/defect. Disassemle the cover
and put new sealing liquit. Assemle the cover and tighten the bolts.
If still same problem goto ID 100.
021
Gearbox is
moving regularly
on its mounting
point
You are using Torque Arm
The movement of gear box is because of the runout of the shaft
which you assemle the gearbox. This has no bad affect or harm to
the gearbox and is normal unless you are using torque arm.
022
Gearbox is
moving randomly
on its mounting
point
You are using Torque Arm
The movement of gear box is because of the runout and clearance
of the shaft which you assemle the gearbox. Check the clearance of
the assemling shaft and the clearances on your machine. This has
no bad affect or harm to the gearbox unless you are using torque
arm.
023
Motor is heating
up Motor is running over its
nominal current
The motor power is not enough or some overload to the motor is
possible. The motor may be defect. Go to ID 100.
024 Motor is heating
up
Ambient is dusty
Check the motor Fan Hub and rips. They must be free of dust. If you
are using forced external fan, check if it is working. If you are using
frequency inverter in low speeds and you do not have forced exter-
nal fan, you may need forced external fan. Go to ID 100.
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Operating Instructions
E Series