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YETI 160E  |  OWNER’S MANUAL

14

E-COMPONENT ASSEMBLY

TABLE OF CONTENTS  |

19

Tuck E-wire bundle inside motor cavity using 
the open space on the non-drive side. Carefully 
lower motor into frame. E-wire bundle and main 
power harness should group and route along the 
non-drive side up to in front of the motor and into 
the downtube.

17

Plug the E-wires into the motor on the  
non-drive side receptacle using Shimano  
E-wire tool.Computer and Remote Switch wires 
can be plugged into either circular port. Speed 
Sensor wire end is keyed and will only fit into  
one corresponding keyed port on the motor.  
Use caution to make sure the correct port is  
being used.

18

Using 2-4 small zip ties, bundle the group 
of E-wires cleanly together, adding loops as 
necessary. Keep bundle as close to frame and 
motor as possible to minimize free length.

Make sure that brake, shifter (if applicable), and 
dropper (if applicable) housing is routed cleanly 
from downtube into motor cavity and can be 
pushed relatively easily up against the frame wall.

20

Using care to not pinch E-wires or crimp any 
housing, gently press motor into cavity until 
fasteners can be loosely installed. Install 6x Motor 
Mount Shoulder Screw (4.21) with Washer (4.28)
through frame and into Motor. 

TIGHTEN DRIVE-SIDE SCREWS FIRST. 
Torque to 12 Nm

21

After drive-side screws have been torqued, 
tighten non-drive side screws. The motor 
bushings should extract and fill space against  
the frame. 

Torque remaining screws to 12 Nm.

22

Attach the Motor Guard (4.67) to the Motor using 
2X supplied Shimano phillips screws (hand-tight). 
Install screws into the two side holes in the guard.

23

Attach the Lower Edge Guard (4.66 - appropriate 
size for bike) over the Lower Edge Guard. 

Secure using 4x M5 BHCS (4.62) and 1x M3 BHCS 
(4.65) through the Motor Guard and into the Motor. 

Tighten M3 screw until snug (hand-tight), and M5 
BHCS to approximately 2 Nm or until hand-tight.

Содержание 160E

Страница 1: ...YETI 160E OWNER S MANUAL...

Страница 2: ...ATURES 04 GEOMETRY 05 SETUP 06 MAINTENANCE 08 FRAME ASSEMBLY 09 E COMPONENT ASSEMBLY 12 HANDLEBAR WIRING 16 FOX TRANSFER POST INSERTION GUIDE 17 EXPLODED VIEW 18 ASSEMBLY BILL OF MATERIAL 19 REBUILD K...

Страница 3: ...p and maintenance of your bicycle Yeti recommends that all service and repairs be performed by your local authorized Yeti Dealer This manual contains many Warnings and Cautions concerning the conseque...

Страница 4: ...llows for a larger head tube with more area which results in increased stiffness and lower overall ride height without compromising any performance 7 CUSTOM REINFORCED FRAME COVERS AND RIBBED CHAIN GU...

Страница 5: ...291 9 G EST BB HEIGHT 350 0 350 0 350 0 350 0 H STANDOVER 754 0 754 0 754 0 754 0 I HEAD TUBE LENGTH 95 0 98 3 103 8 114 9 J FORK AXLE TO CROWN 583 7 583 7 583 7 583 7 K FORK OFFSET 44 0 44 0 44 0 44...

Страница 6: ...rtified Yeti dealer or reference the suspension manufacturers manuals that came with the bike or visit their website COCKPIT SETUP Loosen the stem bolts to adjust handlebar Do not loosen the bolts tha...

Страница 7: ...S website https www shimano steps com for operation instructions E TUBE PROJECT System updates and system customization is all available through the Shimano E Tube app Download the E Tune app on your...

Страница 8: ...a torque wrench when assembling your frame Torque specifications for individual parts on the 160E are listed below as well as in the step by step assembly instructions later in the manual For general...

Страница 9: ...ue Loctite 243 WARNING Service on Yeti bicycles requires special knowledge and tools Yeti Cycles recommends that all service and repairs be performed by an authorized Yeti Dealer WARNING All frame com...

Страница 10: ...erface of chainstay main pivot interface Install remaining 15mm Race Extenders 4 15 onto Lower Link 4 1 and place chainstay onto Link Secure with 15mm Collet Axle 4 8 and Cable Clamp Collet Nut 4 58 T...

Страница 11: ...to make sure motion is smooth 15 Install UDH Derailleur Hanger 4 37 into seatstay Torque left hand thread to 25 Nm 16 Install chainstay Guard Retention Screw 4 64 through chainstay Guard and into the...

Страница 12: ...side headtube port lower hole down the downtube being secured in the second from left opening in the cable trays 02 Route shifter housing past the lower battery mount pad and into the motor cavity Exi...

Страница 13: ...ough past battery mount Leave approx 6 8 of wire exposed from headtube port exit 13 Route a 1200 mm Shimano E wire down the downtube Insert into drive side upper cable port and route down downtube sec...

Страница 14: ...ke shifter if applicable and dropper if applicable housing is routed cleanly from downtube into motor cavity and can be pushed relatively easily up against the frame wall 20 Using care to not pinch E...

Страница 15: ...ort Cover 4 24 or E Only Cable Port Cover 4 25 kit dependent with a Cable Port Cove Base 4 22 onto the drive side headtube and secure with M4 FHCS 4 19 Tighten until snug Install a Shift Brake Cable P...

Страница 16: ...onto the handlebar directly to the right of the stem Use a 3mm hex wrench to tighten the clamp bolt to 0 8Nm 7 1 in lb The wire from the mode switch routes through the handlebar and connects into the...

Страница 17: ...150 175 SMALL 195 225 225 MEDIUM 225 258 258 LARGE 228 258 290 X LARGE 228 258 290 MAX INSERTION X Measure from top of seattube to bottom of dropper post as shown below measurements in mm NOTE Saddle...

Страница 18: ...42 4 43 4 41 4 6 3 4 6 4 4 6 4 4 27 4 20 4 39 4 13 4 11 4 17 4 2 4 18 4 3 6 4 16 4 12 4 11 4 17 4 59 4 5 4 4 4 15 4 8 4 9 4 1 4 49 4 52 4 50 4 51 4 46 4 47 4 48 4 66 4 67 4 28 4 45 4 6 6 5 4 19 4 23...

Страница 19: ...1X19X7 2 4 6 N A 160E E BIKE COMPONENTS KIT ASSEMBLY 1 4 6 1 N A MOTOR DU EP800 1 4 6 2 N A BATTERY BTE8036 630Wh 1 4 6 3 N A PORT SATELLITE SHIMANO EW CP100 1 4 6 4 N A BATTERY MOUNT BME8031A 1 4 6 6...

Страница 20: ...ESENT 1 4 51 N A INNER GUIDE ONEUP COMPONENTS 2019 PRESENT 1 4 52 N A O RING CHAIN GUIDE 10MM OD X 1 8MM THICK 1 4 53 300030343 BASE HOUSING CLAMP CS COLLET HEAD 1 4 54 300030344 CLAMP HOUSING CLAMP C...

Страница 21: ...T EXIT 2 300030069 WASHER 8 5 X 12 5 X 0 5 MM 7 300030350 SHOCK MOUNT CHIP 160E 25 35 NONTHREADED 1 300030351 SHOCK MOUNT CHIP 160E 25 35 THREADED 1 300040533 GROMMET 2 4 WIRE 6 5 PORT 2 300030169 SCR...

Страница 22: ...0360 SHOULDER BOLT M8 X 1 25 X 63L 1 300030352 COLLET NUT M15X1 5 KEYED CHAINGUIDE MOUNT 1 300030339 HOUSING CLAMP GUIDE COLLET NUT MOUNT 1 300030353 FHCS M3 X 0 5 8L SS BLK OXIDE 1 300030342 SHOULDER...

Страница 23: ...STAINLESS BLACK 1 200020399 160E LOWER DOWNTUBE GUARD MEDIUM 2022 current 1 400100221 LOWER GUARD 160E MEDIUM DT 1 300030171 BHCS M5 X 0 8 X 8L STAINLESS BLACK 4 300030356 BHCS M3 X 0 5 X 18L STAINLES...

Страница 24: ...maintenance schedule in this manual for guidance TRANSPORT Safe transport is critical for protecting the bicycle frame and its components from damage Bikes can be awkward to lift and proper lifting te...

Страница 25: ...ranty situation we ll get you back on the trail with a reasonable replacement price Same conditions as above Lifetime Warranty applies to all 2019 and newer frames including the SB100 Model year 2018...

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