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YETI 160E  |  OWNER’S MANUAL

6

SETUP

TABLE OF CONTENTS  |

SETUP

SADDLE HEIGHT

 

−     Loosen headtube port that the dropper housing runs through and ensure dropper 

housing moves freely, unless using wireless dropper post.

 

−   Loosen the seat collar and adjust to your desired height.

WARNING:

 DO NOT EXCEED THE MINIMUM INSERTION DEPTH MARKED ON THE SEATPOST

 

−     Once you have adjusted the seatpost to your desired height, re-tighten the seat post 

collar and headtube port bolt to their recommended torque specification. 

SUSPENSION / TIRE SETUP

 

−     Visit https://shocksetup.yeticycles.com/bikes for complete instructions on setting up 

your front and rear suspension and recommended tire pressures.

WARNING: 

Only make suspension adjustments while completely stopped and not moving.

 

−   Check tire pressure before every ride.

WARNING: 

Do not exceed max tire pressure that is labeled on the sidewall of the tire. Too low 

of tire pressure could lead to pressure loss known as burping and increase the chance of tire 
and rim damage.

 

−     The 160E has a flip chip that adjusts the bikes leverage rate. The frame comes stock in 30%.

 

−     To adjust the leverage rate up or down by 5%, support the rear wheel and remove the 

lower shock bolt.

 

−     Take out the stock 30% rate chips and replace with the additional chip set that came 

with your frame.

 

−     Position the chips in the direction you would like to move the leverage rate and  

reinstall the lower shock bolt with the addition of a small amount of blue Loctite 242  
on the bolt threads.

 

−     If more setup information is required, please talk to a certified Yeti dealer or reference 

the suspension manufacturers manuals that came with the bike or visit their website.

 

COCKPIT SETUP

 

−    Loosen the stem bolts to adjust handlebar. Do not loosen the bolts that secure the  

stem to the steerer tube to make this adjustment.

 

−    Roll the bars and re-torque to manufacturers recommended settings.

 

−    Loosen the bolts securing the brake and shift controls and move them so that they are 

safely accessible while operating the bike.

 

−    The brake and shift controls can be adjusted by moving them side to side or rolled 

up and down to achieve desired location. Torque controls to the manufacturers 
recommended torque specification once desired position is achieved.

CHARGING

 

−    The battery ships partially charged so the system must be fully charged prior to first use.

 

−    Pull the charging cover up and away from the charging port. It will stay connected to 

the charging port.

 

−    Before installing charging plug, ensure proper alignment of charger plug.

 

−    If installed properly the light on the charger will illuminate indicating the battery  

is being charged.

 

−    Charging time will vary based on starting charge level. With the supplied EC-60002 

charger it will take 10.2 hours to reach full charge from a fully drained battery. 

 

−    After battery is fully charged remove charger plug from charging port and replace  

port cover.

 

−    Please note, an adaptor is needed for off bike charging of the battery. BT-E8035

 

 

• Align adaptor and install on battery.

 

 

• Plug charger into battery adapter per the above steps.

 
WARNING:
 

Do not attempt to charge the bike while riding the bike.

 

−   See STEPS manual for further operation and safety information.

INITIAL SETUP SHOULD BE PERFORMED BY A CERTIFIED 
MECHANIC PRIOR TO MAKING ADJUSTMENTS OR FIRST USE.

Содержание 160E

Страница 1: ...YETI 160E OWNER S MANUAL...

Страница 2: ...ATURES 04 GEOMETRY 05 SETUP 06 MAINTENANCE 08 FRAME ASSEMBLY 09 E COMPONENT ASSEMBLY 12 HANDLEBAR WIRING 16 FOX TRANSFER POST INSERTION GUIDE 17 EXPLODED VIEW 18 ASSEMBLY BILL OF MATERIAL 19 REBUILD K...

Страница 3: ...p and maintenance of your bicycle Yeti recommends that all service and repairs be performed by your local authorized Yeti Dealer This manual contains many Warnings and Cautions concerning the conseque...

Страница 4: ...llows for a larger head tube with more area which results in increased stiffness and lower overall ride height without compromising any performance 7 CUSTOM REINFORCED FRAME COVERS AND RIBBED CHAIN GU...

Страница 5: ...291 9 G EST BB HEIGHT 350 0 350 0 350 0 350 0 H STANDOVER 754 0 754 0 754 0 754 0 I HEAD TUBE LENGTH 95 0 98 3 103 8 114 9 J FORK AXLE TO CROWN 583 7 583 7 583 7 583 7 K FORK OFFSET 44 0 44 0 44 0 44...

Страница 6: ...rtified Yeti dealer or reference the suspension manufacturers manuals that came with the bike or visit their website COCKPIT SETUP Loosen the stem bolts to adjust handlebar Do not loosen the bolts tha...

Страница 7: ...S website https www shimano steps com for operation instructions E TUBE PROJECT System updates and system customization is all available through the Shimano E Tube app Download the E Tune app on your...

Страница 8: ...a torque wrench when assembling your frame Torque specifications for individual parts on the 160E are listed below as well as in the step by step assembly instructions later in the manual For general...

Страница 9: ...ue Loctite 243 WARNING Service on Yeti bicycles requires special knowledge and tools Yeti Cycles recommends that all service and repairs be performed by an authorized Yeti Dealer WARNING All frame com...

Страница 10: ...erface of chainstay main pivot interface Install remaining 15mm Race Extenders 4 15 onto Lower Link 4 1 and place chainstay onto Link Secure with 15mm Collet Axle 4 8 and Cable Clamp Collet Nut 4 58 T...

Страница 11: ...to make sure motion is smooth 15 Install UDH Derailleur Hanger 4 37 into seatstay Torque left hand thread to 25 Nm 16 Install chainstay Guard Retention Screw 4 64 through chainstay Guard and into the...

Страница 12: ...side headtube port lower hole down the downtube being secured in the second from left opening in the cable trays 02 Route shifter housing past the lower battery mount pad and into the motor cavity Exi...

Страница 13: ...ough past battery mount Leave approx 6 8 of wire exposed from headtube port exit 13 Route a 1200 mm Shimano E wire down the downtube Insert into drive side upper cable port and route down downtube sec...

Страница 14: ...ke shifter if applicable and dropper if applicable housing is routed cleanly from downtube into motor cavity and can be pushed relatively easily up against the frame wall 20 Using care to not pinch E...

Страница 15: ...ort Cover 4 24 or E Only Cable Port Cover 4 25 kit dependent with a Cable Port Cove Base 4 22 onto the drive side headtube and secure with M4 FHCS 4 19 Tighten until snug Install a Shift Brake Cable P...

Страница 16: ...onto the handlebar directly to the right of the stem Use a 3mm hex wrench to tighten the clamp bolt to 0 8Nm 7 1 in lb The wire from the mode switch routes through the handlebar and connects into the...

Страница 17: ...150 175 SMALL 195 225 225 MEDIUM 225 258 258 LARGE 228 258 290 X LARGE 228 258 290 MAX INSERTION X Measure from top of seattube to bottom of dropper post as shown below measurements in mm NOTE Saddle...

Страница 18: ...42 4 43 4 41 4 6 3 4 6 4 4 6 4 4 27 4 20 4 39 4 13 4 11 4 17 4 2 4 18 4 3 6 4 16 4 12 4 11 4 17 4 59 4 5 4 4 4 15 4 8 4 9 4 1 4 49 4 52 4 50 4 51 4 46 4 47 4 48 4 66 4 67 4 28 4 45 4 6 6 5 4 19 4 23...

Страница 19: ...1X19X7 2 4 6 N A 160E E BIKE COMPONENTS KIT ASSEMBLY 1 4 6 1 N A MOTOR DU EP800 1 4 6 2 N A BATTERY BTE8036 630Wh 1 4 6 3 N A PORT SATELLITE SHIMANO EW CP100 1 4 6 4 N A BATTERY MOUNT BME8031A 1 4 6 6...

Страница 20: ...ESENT 1 4 51 N A INNER GUIDE ONEUP COMPONENTS 2019 PRESENT 1 4 52 N A O RING CHAIN GUIDE 10MM OD X 1 8MM THICK 1 4 53 300030343 BASE HOUSING CLAMP CS COLLET HEAD 1 4 54 300030344 CLAMP HOUSING CLAMP C...

Страница 21: ...T EXIT 2 300030069 WASHER 8 5 X 12 5 X 0 5 MM 7 300030350 SHOCK MOUNT CHIP 160E 25 35 NONTHREADED 1 300030351 SHOCK MOUNT CHIP 160E 25 35 THREADED 1 300040533 GROMMET 2 4 WIRE 6 5 PORT 2 300030169 SCR...

Страница 22: ...0360 SHOULDER BOLT M8 X 1 25 X 63L 1 300030352 COLLET NUT M15X1 5 KEYED CHAINGUIDE MOUNT 1 300030339 HOUSING CLAMP GUIDE COLLET NUT MOUNT 1 300030353 FHCS M3 X 0 5 8L SS BLK OXIDE 1 300030342 SHOULDER...

Страница 23: ...STAINLESS BLACK 1 200020399 160E LOWER DOWNTUBE GUARD MEDIUM 2022 current 1 400100221 LOWER GUARD 160E MEDIUM DT 1 300030171 BHCS M5 X 0 8 X 8L STAINLESS BLACK 4 300030356 BHCS M3 X 0 5 X 18L STAINLES...

Страница 24: ...maintenance schedule in this manual for guidance TRANSPORT Safe transport is critical for protecting the bicycle frame and its components from damage Bikes can be awkward to lift and proper lifting te...

Страница 25: ...ranty situation we ll get you back on the trail with a reasonable replacement price Same conditions as above Lifetime Warranty applies to all 2019 and newer frames including the SB100 Model year 2018...

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