Yeswelder CUT-65DS PRO Скачать руководство пользователя страница 27

TROUBLESHOOTING

The abnormity indicator on the front panel would illuminate in case Ofany failures inside the cutting machine

Malfunction

Phenomena

The yellow light next to the input voltage

is on

(yellow light indicates undervoltage)

When the machine's

digital display reads "E-

5"

The absence

of arc maintenance

and ignition

in the

machine

The machine fails to power up

The machine maintains

an arc and ignites but

cannot cut effectively

ERROR

CODES

AND

SOLUTIONS

Cause

and

Solution

Employ a multimeter to gauge the DC voltage input. Should

the input voltage be deemed

appropriate,

proceed with pow

ering down and restarting the device to ascertain

its opera-

tional

status.

Inspect

whether

the

external

pressure

reduction

valve

is

open and verify the internal solenoid valve's functionality

Utilize the multimeter

set to DC voltage to measure the no-

load voltage of the device, thereby assessing

the arc main-

tenance

relays

performance.

This

relay

should

engage

upon startup and disengage

upon shutdown.

Ensure the in

put voltage falls within the acceptable range and note that

the solenoid

valve operates

optimally

at an air pressure

of

0.8 MPA; pressures

exceeding

this threshold

may result in

malfunction.

Confirm

the normalcy

of the input voltage,

the functionality

of the power

switch, and scrutinize

the machine's

internal

wiring for any signs of loosening

Using a clamp meter set to the DC current

range, clamp it

onto the ground clamp and monitor the current. An absence

of current might suggest an internal circuit issue or a failure

of

the

reed

switch

tasked

with

current

detection.

Deforma-

tions

in the

bracket

above

the

nozzle

or excessive

distance

between the cutting tip and the workpiece

can also prevent

proper cutting

E-3

When the internal components

Of the cutting machine

are damaged, the warning

indicator

light will light up and the air pressure display screen will display E-l

When the operating temperature

of the IGBT is too high, the gas pressure display: E-3.

When turned on without air pressure, the gas pressure display E-5

- 25

Содержание CUT-65DS PRO

Страница 1: ...CUT 65DS AIR PLASMA CUTTER 8 88 8 0 8 Nov 2023 YESWEIDER CUT 65DS OPERATOR S MANUAL YESWELDER Copyright O YesWelder To help us serve you better go to www yeswe der com...

Страница 2: ...AFETY PRECAUTIONS 10 INSTALLATION FOR AIR PRESSURE COMPRESSOR FILTER REGULATOR 11 OUTPUT CONNECTIONS 12 CONNECTING TORCH AND WORK LEAD 12 INPUT CONNECTION 12 OPERATION 13 22 SAFETY PRECAUTIONS 13 PANE...

Страница 3: ...eathing zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away fro...

Страница 4: ...ERED EQUIPMENT 1 a Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running 1 b Operate engines in open well ventilated areas or vent the e...

Страница 5: ...such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying if there is a high risk of unavoidable or accidental contact with the workpiece or ground use the follo...

Страница 6: ...possible cover them to prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent ar eas_ A...

Страница 7: ...ot parts to touch a cylinder 7 e Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Valve protection caps should always be in place and hand tight except when...

Страница 8: ...ed nozzle creates a spark energizing the plasma stream With this machine s start type and pilot arc design you are able to cut on any metal surface without having to contact to strike an arc which is...

Страница 9: ...Cooling Mode Enclosure Ingress Protection Efficiency MODEL CUT 65DS I a I O 2 EEE Single phase ACI IOV 50Hz 5 07 45 98 265 20 45 Single phase AC220V 50Hz 07 65 106 60 265 20 65 Non HF 5 20 0 4 0 6 Air...

Страница 10: ...SPECIFICATION POWER SOURCE DIMENSIONS AND WEIGHT 9kg 19 81bs 16X6 3X11 in 48 8 8 9 808 888 8 08 6 3in 160mm YESWE LDER YESWELDER CUT 65DS 16in 408mm...

Страница 11: ...SPECIFICATION INSTALLATION SIZE AND WEIGHT OF CUTTING TORCH Torch handle Torch head Electrode Swirl Ring Nozzle Cup Stand Off Guide 840 3 03LB...

Страница 12: ...minimum Failure to observe these precautions can result in excessive operating tem peratures and nuisance shutdown of the machine A source Of clean dry air must be supplied to the CUT 65DS Oil in the...

Страница 13: ...TOR NOTE Regularly drain the water inside the pressure reducing valve When the water level reaches two thirds of the water filter cup water must be discharged otherwise the cut quality will be af fect...

Страница 14: ...T 65DS is rated for 1IOVAC and 220VAC input voltage Before installing the machine check that input supply voltage phase and frequency are the same as the machine s voltage phase and frequency as speci...

Страница 15: ...aust to remove fumes from breathing zone WELDING CUTTING and GOUGING SPARKS can cause fire or explosion Keep flammable material away DO not weld cut or gouge on containers that have held combustibles...

Страница 16: ...ing torch Pilot arc connect the pilot wire of torch Torch Switch connect the control of cutting torch Earth Clamp Connector Air Compressor Filter Power Cable Power Switch Rating Plate Cooling Fan Air...

Страница 17: ...tting effect will be worse Need to check whether the input voltage is normal WARNING When the internal components Of the cutter are damaged the WARNING indicator lights up Display the current cutting...

Страница 18: ...input voltage is within an acceptable range the green light will light up otherwise the yellow light will light up indicating the need to check for undervoltage STEPS MODE POST UNIT FLOW CUT 65DS Air...

Страница 19: ...ent button upward Adjust the gas pressure to the desired value by rotating the knob rotate to increase gas pressure rotate to reduce gas pressure Press down the pressure control knob to get the knoblo...

Страница 20: ...timing mode indicated by the illu mination of the S light Adjust the duration using the central dial turn left to decrease and right to increase the time value The light bar above will visually sync...

Страница 21: ...o high it lights up the screen displays E 3 and the machine stops working at the same time STEPS MODE 2T POST UNIT FLOW CUT 65DS Warning Indicator Light When the internal components Of the cutting mac...

Страница 22: ...t voltage The output current amperage displayed on the front panel is correct and the A LED is illuminated The gas pressure displayed on the front panel is correct None of the fault LEDs or CODE are i...

Страница 23: ...orch is pressed against the workpiece the nozzle may stick to the workpiece and smooth cutting is unavailable For cutting round workpiece or to meet precise cutting requirement molding board or other...

Страница 24: ...eed etc The figure in the below table is an approximation Cutting Speed m min When Cutting Current is 65A 1 5 1 5 1 5 Cutting thickness mm Mild steel Galvanized steel Stainless steel Aluminum Brass Re...

Страница 25: ...tinuity 4 Every 6 months or so the machine should be cleaned with a low pressure airstream Keeping the machine clean will result in cooler operation and higher reliability Be sure to clean these areas...

Страница 26: ...e any pieces Of steel wool afterwards c Inspect the Electrode Replace if pitted 1 16 or more or if misshapen IMMEDIATELY REPLACE WORN COMPONENTS d Make sure all other internal torch components are und...

Страница 27: ...performance This relay should engage upon startup and disengage upon shutdown Ensure the in put voltage falls within the acceptable range and note that the solenoid valve operates optimally at an air...

Страница 28: ...YESWELDER www yeswelder com WE ALWAYS STAND BEHIND IT Toll Free 855 937 4567...

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