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Ek-2/TL-KLT-01-01 / Rev 0 

 

PRINCIPLES OF THE YENEN LPG PUMP 

 
The Yenen LPG Pump is a special type of pump known as a turbine or regenerative pump. The liquid flows into 
the inlet nozzle and into the passageway on each side of an impeller (the rotating element) and is recirculated 
constantly between the vanes or teeth of the impeller and this passageway as the impeller rotates. The fluid 
makes a complete revolution in the pump case and is diverted out the outlet nozzle. The horsepower required to 
drive the pump increases as the differential pressure increases, but the capacity decreases at the same time. 
Differential pressure is the difference between the pressure at the inlet of the pump and at the outlet of the 
pump. 
 
The impeller is the only moving part and has no contact with the casing. Consequently, practically no wear 
occurs to the impeller, even when pumping volatile liquids such as LPG or ammonia which have little lubricating 
qualities. 
 
The pumping of volatile liquids is one of the most difficult of all pumping applications. Unlike other pumping 
applications, more attention must be given to the design, manufacture, installation and operation of the pump. 
 
Ductile iron has been used in the manufacture of this pump for parts under pressure. 
 
The impeller floats on a shaft and may be replaced easily without disturbing the piping or driver by simply 
removing the cover. No special tools are needed. 
 
The mechanical seal assembly may be replaced easily by removing the cover and impeller without disturbing 
the piping or driver. No special tools are needed. 
 
Pressure gauge connections, ¼” NPT, are provided on the inlet and outlet nozzles. 
 

INSTALLATION OF YENEN LPG PUMP 

 
However, in order for the pump to deliver optimum performance, the principles discussed in this book should be 
followed. The piping details are furnished to illustrate methods proved by hundreds of installations. Your own 
needs may require slight variations, but every effort should be made to follow the recommendations identified in 
this manual. 
 
No pump can discharge more liquid than it receives, so the location and the inlet piping must be given careful 
attention. If the inlet piping is inadequate to supply the demand of the pump, you may expect trouble! The inlet 
line size should be the same size as the pump suction or next size larger. Pressure loss between the storage 
tank and the pump should be minimized. 
 
The pump should be located as close to the storage tank as possible. The complete inlet line, including the 
vertical line from the tank, should not exceed 3.6 m in length. The bottom of the tank should be at least 0.6 m 
above the pump inlet nozzle, and 1.2 m should be considered standard. 
 
 

The inlet should include the following:

 

1.  The tank excess flow valve should have a flow rate of 1-1/2 to 2 times the capacity of the pump.  
2.  Pressure gauge at pump suction nozzle. 
3.  The tank shutoff valve should be a full  port  ball valve or an internal valve. 
5.  A flexible connection should be used on the pump inlet or outlet to accommodate piping strains. 
6.  An eccentric swage should be used at the pump inlet nozzle to change line size (flat side up). 
7.  The inlet line must be level or slope downward to the pump. 

 
The outlet piping should include the following: 

 
1.  A pressure gauge should be installed in the opening provided on the outlet nozzle or in the outlet piping near 
the pump. This pressure gauge will tell you the complete story of the operation inside your pump. Be sure you 
have one installed. 
2.  A hydrostatic relief valve is required to be installed in the outlet piping. 
3.  If the outlet piping exceeds 50 feet (15.2 m) in length, a check valve should be installed near the pump 
outlet. 

Содержание LPG

Страница 1: ...T 01 01 Rev 0 Manual Yenen LPG Pump Installation Operation Maintenance Manual Manual code POP 15 e Number of pages 24 Issue date 04 05 2009 Review number 2 Yenen LPG Pump Installation Operation Mainte...

Страница 2: ...ELECTRIC MOTOR 5 OPERATION OF YENEN LPG PUMP 7 PREVENTIVE MAINTENANCE CHART YENEN LPG PUMP 8 PREVENTIVE MAINTENANCE PROGRAM FOR YENEN LPG PUMP 8 Lubricate Pump Bearing 9 Service Life of Ball Bearing...

Страница 3: ...ance the principles discussed in this book should be followed The piping details are furnished to illustrate methods proved by hundreds of installations Your own needs may require slight variations bu...

Страница 4: ...mount models The coupling must be properly aligned to give quiet long life service to the pump and driver The pump and driver shafts areca refully aligned at the factory but should always be checked a...

Страница 5: ...10 12 12 1 6 12 12 1 0 4 10 12 7 1 2 1 3 230 230 460 40 0 22 0 11 0 8 10 12 6 10 12 4 8 12 10 3 230 460 28 14 8 12 6 12 4 10 15 3 230 460 42 21 6 10 4 10 4 8 20 3 230 460 54 27 6 10 6 10 4 10 The cou...

Страница 6: ...ssis must be made of stainless steel and min 6 mm thick Thinner or partite chassis will cause vibration a shorter lifetime of bearings and an increase in temperature 216 271 451 330 140 188 248 12 38...

Страница 7: ...counterclockwise until the pump pressure gauge shows nearly the same pressure it did before you started the pump Screw the adjusting screw clockwise until the pressure gauge indicates the required pre...

Страница 8: ...th a recommended time schedule These are basic maintenance recommendations and each company should develop their own comprehensive preventive maintenance program schedule tailor made to their individu...

Страница 9: ...ximum differential pressure is not obtained the pump must be serviced Visually inspect the pump s impeller refer to instructions on page 11 and 12 steps 1 through 8 Replace the impeller if damaged bro...

Страница 10: ...procedure will adjust for slight impeller wear If the impeller is badly worn or damaged it should be replaced For additional help refer to Appendix D page 22 Troubleshooting guide Replacing the impel...

Страница 11: ...t is 5 to 10 times thinner than water Your new seal needs every chance it can get so keep it clean WORKMANSHIP Your Yenen LPG pump is a precision piece of equipment with very close clearances Treat it...

Страница 12: ...h a punch or screw driver Force the key up and out of the keyway taking care not to damage the shaft 4 Remove the retainer ring and slide the seal sleeve seal sleeve O ring and seal assembly off the s...

Страница 13: ...sing Reinstall the seal housing by pressing into place by hand Carefully unwrap the remainder of your new seal assembly which includes the new retainer shell carbon rotor and seal sleeve assembly Appl...

Страница 14: ...x30 4 6 04853390 O ring 1 20 50301490 Bearing 1 7 50301790 Grease Seal 1 21 50301090 Shaft 1 8 50301590 Seal Housing 1 22 08310790 Retainer Ring 1 9 50300190 Mechanical Seal 1 23 50301390 Bearing 1 10...

Страница 15: ...might be encountered in the pumpage The flat upper portion of the reducer prevents an accumulation of vapor that could interfere with pumping action Concentric Reducer Eccentric Reducer Low spots in...

Страница 16: ...e able to flow by gravity into pump Positive closure of back check valve prevents proper vapor return for pump priming Always pipe bypass back to tank Make sure bypass line is large enough to handle f...

Страница 17: ...pump far from tank Locate pump close to tank Directly under is best Do not locate restrictive fittings or elbows close to pump inlet D 10D Best rule is 10 pipe diameters straight pipe upstream from pu...

Страница 18: ...on the sensitive surface of mechanical seal To avoid dry operation of pump a foot valve should be installed at the end of the suction pipe in the tank and a check valve should be installed to the outl...

Страница 19: ...lange Flow 125 lpm 7 5 bar Maximum working pressure 27 6 bar Maximum differential pressure 17 2 bar Recommend temperature range 30 C up to 90 C Maximum motor load 15kW 20Hp Rpm 2880 50Hz or 3450 60Hz...

Страница 20: ...LT 01 01 Rev 0 APPENDIX B YENEN LPG PUMP PERFORMANCE CURVES 0 0 50 100 150 200 250 2 5 5 7 5 10 12 5 15 FLOW RATE LPM 17 5 DIFFERENTIAL PRESSURE Tested with Autogas 70 propane 30 butane 5 5 kW motor 5...

Страница 21: ...01 Rev 0 APPENDIX C YENEN LPG PUMP OUTLINE DIMENSIONS FLANGE SIZES INLET OUTLET DIN 2635 PN 40 40mm DIN 2635 PN 40 25mm 1 ANSI 300 Ib optional 1 ANSI 300 Ib optional 343 266 132 189 189 25 1 4 NPT OUT...

Страница 22: ...ipe too small or restricted Indicated by pump s inlet pressure dropping when the pump is started Remove restrictions and or increase pipe size Pump runs but no flow Valve closed Check valves and make...

Страница 23: ...hor bolts Electric motor gets hot or overload protection kicks out High differential pressure Check the motor s full load amperage Adjust the by pass valve setting to a lower setting See recommendatio...

Страница 24: ...24 Ek 2 TL KLT 01 01 Rev 0 Ak emsettin Mahallesi Tavuk uyolu Sokak No 23 Sultanbeyli 34925 Istanbul TURKEY T 90 216 487 5924 F 90 216 487 5986 E info yenen com www yenen com...

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