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4 Inspections

E-20

Inspections

Perform inspections and part replacements according to the information
that is provided in this section.

4.1 Daily Inspections

The daily inspection items are given in the following table.

MP3000-series MP3200/MP3300 Troubleshooting Manual

(Manual No.: SIEP C880725 01)

Inspection Item

Description

Criteria

Correction

Installation
condition

Loose screws
or covers

All screws and covers
must be secure.

Tighten the
screws.

Connection
conditions

Loose termi-
nal screws

Screws must not be
loose.

Tighten the termi-
nal screws.

Connectors

Connectors must not
be loose.

Tighten the lock
screws on the
connectors.

Separation
between
crimped ter-
minals

Suitable gaps must
be maintained.

Correct the gaps.

Indi-
cators

RDY
indicator

Check the
status.

Must be lit.
(Otherwise, there is
an error.)

Refer to the rele-
vant manual.

RUN
indicator

Check the
status in RUN
mode.

Must be lit.
(Otherwise, there is
an error.)

ALM
indicator

Check the
status.

Must not be lit.
(Otherwise, there is
an error.)

ERR
indicator

Check the
status.

Must not be lit.
(Otherwise, there is
an error.)

BAT
indicator

Check the
status.

Must not be lit.
(Otherwise, the bat-
tery is low.)

Replace the Bat-
tery.

M_ALM
indicator

Check the
status.

Must not be lit.
(Otherwise, there is
an axis alarm.)

Refer to the rele-
vant manual.

Содержание JAPMC-CP3301-1-E

Страница 1: ...ntroller MP3000 Series INSTRUCTIONS Module CPU MP3300 Contrôleur de Machine Série MP3000 INSTRUCTIONS MP3300 CPUモジュールマシンコントローラ MP3000シリーズ取扱説明書 Model JAPMC CP3301 1 E CP3301 2 E CP3302 1 E CP3302 2 E Modèle JAPMC CP3301 1 E CP3301 2 E CP3302 1 E CP3302 2 E 形式 JAPMC CP3301 1 E CP3301 2 E CP3302 1 E CP3302 2 E Pour utiliser correctement le produit lisez attentivement ce manuel Conservez le comme ré...

Страница 2: ... liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Never theless Yaskawa assumes no responsibility for errors or omissions Nei ther is any li...

Страница 3: ...mation marked as shown below is important for safety Always read this information and heed the precautions that are provided DANGER Indicates precautions that if not heeded are likely to result in loss of life serious injury or fire WARNING Indicates precautions that if not heeded could result in loss of life serious injury or fire CAUTION Indicates precautions that if not heeded could result in r...

Страница 4: ...ere is a risk of injury Do not approach the machine after a momentary interruption to the power supply When power is restored the product and the device connected to it may start operation suddenly Provide safety measures in advance to ensure human safety when operation restarts There is a risk of injury Do not touch anything inside the product There is a risk of electrical shock Do not remove the...

Страница 5: ...njury Do not overload the product during transportation Follow all instruc tions There is a risk of injury or an accident Never subject the product to an atmosphere containing halogen fluo rine chlorine bromine or iodine during transportation There is a risk of malfunction or damage If disinfectants or insecticides must be used to treat packing materials such as wooden frames pallets or plywood th...

Страница 6: ...ogen fluo rine chlorine bromine or iodine There is a risk of malfunction or damage Do not step on the product or place heavy objects on the product There is a risk of injury or an accident Do not block the air exhaust ports on the product Do not allow foreign objects to enter the product There is a risk of internal element deterioration malfunction or fire Always mount the product in the specified...

Страница 7: ...the power supply to the CPU Module before the 24 V I O power supply If the power supply to the CPU Module is turned ON after the external power supply e g the 24 V I O power supply the outputs from the CPU Module may momentarily turn ON when the power supply to the CPU Module turns ON This can result in unexpected operation that may cause injury or device damage Provide emergency stop circuits int...

Страница 8: ...cidents resulting in injury or death Implement interlock signals and other safety circuits external to the product to ensure safety in the overall system even if the following conditions occur Product failure or errors caused by external factors Shutdown of operation due to product detection of an error in self diag nosis and the subsequent turning OFF or holding of output signals Holding of the O...

Страница 9: ...operate the CPU Module without transferring this data unexpected operation may occur There is a risk of injury or device damage Dispose of the product as general industrial waste Observe all local laws and ordinances when you dispose of used Bat teries The products shown in the illustrations in this manual are sometimes shown without covers or protective guards Always replace the cover or protecti...

Страница 10: ...ed product in a manner in which it was not originally intended Causes that were not foreseeable with the scientific and technological under standing at the time of shipment from Yaskawa Events for which Yaskawa is not responsible such as natural or human made disasters Limitations of Liability Yaskawa shall in no event be responsible for any damage or loss of opportu nity to the customer that aris...

Страница 11: ...op erty Systems that require a high degree of reliability such as systems that sup ply gas water or electricity or systems that operate continuously 24 hours a day Other systems that require a similar high degree of safety Never use the product for an application involving serious risk to life or prop erty without first ensuring that the system is designed to secure the required level of safety wi...

Страница 12: ...ies 12 2 Installation 13 2 1 Precautions for the Installation Location 13 2 2 Control Panel Cooling Method 14 3 Wiring 16 3 1 Wiring Precautions 16 4 Inspections 20 4 1 Daily Inspections 20 4 2 Periodic Inspections 21 4 3 Replacement Guidelines for Product Parts 22 5 EMC Standard Compliance 23 6 UL Standard Compliance 23 Revision History 24 ...

Страница 13: ...s ordered Check the model number that is printed on the PCB Check all accessories as well Is the product damaged in any way Check the appearance of the entire product for any damage that might have occurred during shipment H 0 9 5 6 1 0 0 0 4 S N D 0 3 1 4 Manufacturing Year The last two digits of the manufacturing year are given Code Manufacturing Month The manufacturing month is given using the ...

Страница 14: ...1 Confirmations Upon Delivery E 12 1 2 Accessories Name Model Number Remarks Front Panel Battery JZSP BA01 To back up memory Cable Tie T18R V0 To secure USB memory ...

Страница 15: ...ess temperature increases due to radiant heat or convection from the heat generating object so that the ambient temperature around the product does not exceed 55 C Installation near sources of vibra tion Install a vibration absorbing device on the installation sur face for the product to prevent vibration from reaching the product Installation in loca tions subject to corrosive gas Take measures t...

Страница 16: ...e MP3300 at the top of the control panel where the hot air that is generated inside the panel collects Leave sufficient space above and below the MP3300 and maintain ade quate distances from other devices cable ducts and other objects to ensure suitable air circulation Do not mount the MP3300 in any direction other than the specified direc tion Do not mount the MP3300 on top of any device that gen...

Страница 17: ...vice is mounted to the airtight panel to circulate the air inside 1 Use the following guideline when selecting the fan 80 80 mm min Maximum air flow 0 9 m3 min Maxi mum static pressure 26 5 Pa or higher 2 Adjust the fan installation location and the direction of air flow as shown in the following diagram Note Fan Fan 40 mm min 10 mm min For a control panel with natural cooling and any Base unit ex...

Страница 18: ... the CPU Module turns ON Power ON Sequence CAUTION Configure the circuits to turn ON the power supply to the CPU Module before the 24 V I O power supply If the power supply to the CPU Module is turned ON after the external power supply e g the 24 V I O power supply the outputs from the CPU Module may momentarily turn ON when the power supply to the CPU Module turns ON This can result in unexpected...

Страница 19: ... for an Output Module added to the MP3300 Interlock output DC power supply Power supply ON relay for output devices CPU RUN OB000000 SB000004 Output Module RA1 Output devices RA1 Power supply MP3300 and Output Module SB000004 Always ON Coil ON while the CPU Module is operating normally OB000000 Interlock output DC power supply cpu ...

Страница 20: ...l and confirm that the CPU RUN output from the CPU Module is ON before using inputs and out puts on other devices The other inputs and outputs are not valid until the CPU RUN output turns ON Power ON Sequence Power source to MP3300 OFF OFF CPU RUN output Interlock single input to other input and output devices Inputs and outputs on other devices Inputs and outputs are valid ON ON cpu ...

Страница 21: ...s ON Note The MP3300 includes CPU Module and Base Unit The circuit configuration example is for an Output Module added to the MP3300 Interlock output CPU RUN OB000000 SB000004 Interlock signal input Input and output signals Other Input and Output Devices SB000004 Always ON Coil ON while the CPU Module is operating normally OB000000 Interlock output MP3300 and Output Module cpu ...

Страница 22: ...nal screws Connectors Connectors must not be loose Tighten the lock screws on the connectors Separation between crimped ter minals Suitable gaps must be maintained Correct the gaps Indi cators RDY indicator Check the status Must be lit Otherwise there is an error Refer to the rele vant manual RUN indicator Check the status in RUN mode Must be lit Otherwise there is an error ALM indicator Check the...

Страница 23: ... every 6 to 12 months Measure the tem perature and humid ity with a hydrometer and thermometer and measure corro sive gas They must be within specifica tions Remove sources of contamination or improve the installation envi ronment Ambient humidity Atmo sphere Visual exterior inspection At least 1 time a year There must be no dirt dust oil or other foreign matter on the product Clean the product wi...

Страница 24: ...ermine if part replacement is required Yaskawa will initialize the settings of all parameters to the default values in products that are returned for overhaul Before you start operation again make sure that you reset the parameters that are required for operation Replace the Battery when the total time that the product is not in operation reaches 1 year 8 760 hours Part Name Standard Replacement P...

Страница 25: ...o confirm EMC standard compliance for the overall machine or equipment 6 UL Standard Compliance The product complies with the following UL standards UL508 E184524 The following table shows the product s UL certification for relay output RLY OUT Use the table to find the certified relay output for the product RLY OUT Ratings UL certified DC Load AC Load resistive inductive resistive inductive 24 Vd...

Страница 26: ...2016 4 Chapter 1 Addition Interpreting Manufacturing Year and Month Last page of the manual Addition Information on hazardous substances in controllers December 2015 3 Back cover Revision Address April 2015 2 Front cover Addition CPU Module models JAPMC CP3302 1 E and JAPMC CP3302 2 E Front cover back cover Revision Format 1 1 Newly added 2 2 Partly revised October 2014 1 Back cover Revision Addre...

Страница 27: ... 017 0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YAS...

Страница 28: ...us substances in products 部件名称部位名称 Parts Name 有害物质有害物質 Hazardous substances 铅鉛 Lead Pb 汞水銀 Mercury Hg 镉カドミウム Cadmium Cd 六价铬 6 価クロム Hexavalent chromium Cr VI 多溴联苯ポリ臭化ビフェニル Polybromina ted biphenyls PBB 多溴二苯醚ポリ臭化ジフェニルエーテル Polybrominated diphenyl ethers PBDE 实装基板実装基板 Circuit Board 外壳ケース Case 本表格依据 SJ T 11364 的规定编制本表は SJ T 11364 の規定により作成したものです This table has been prepared in accordan...

Страница 29: ...t requirement of GB T 26572 Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB T 26572 注本产品符合欧洲的 RoHS 指令上表中的表示含有欧盟 RoHS 指令豁免的有害物质注記本製品は欧州の RoHS 指令に適合しています上記表のは欧州 RoHS 指令の適用除外である有害物質を含むことを示します Note This product complies with EU RoHS directives In the above table indicates that hazardous subs...

Страница 30: ...事項 Precautions for Korean Radio Waves Act 针对韩国电波法的注意事项 Précautions pour la Loi coréenne relative aux ondes radio 주 사용자 안내문은 업무용 방송통신기자재 에만 적용한다 사용자 안내문 사용자 안내문 이 기기는 업무용 환경에서 사용할 목적으로 적합성평가를 받은 기기로서 가정용 환경에서 사용하는 경우 전파간섭의 우려가 있습니다 ...

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