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EXTERNAL FAULT (

) INDICATION

IS AN EXTERNAL FAULT SIGNAL

PRESENT (OPEN OR CLOSED

✱✱

CIRCUIT BETWEEN TERMINAL

SC AND WHICHEVER TERMINAL

(S2-S6) HAS BEEN PROGRAMMED

FOR EXT. FAULT INPUT)?

YES

FAULT HAS OCCURRED
IN CIRCUITS OUTSIDE
THE DRIVE.
TROUBLESHOOT AND
CORRECT.

CONTROL PCB IS
FAULTY. REPLACE.

6-15

✱

THIRD DIGIT OF FAULT DISPLAY

INDICATES WHICH TERMINAL IS
INVOLVED.

✱✱

DEPENDING ON WHETHER THE

TERMINAL HAS BEEN PROGRAMMED
TO MONITOR A N.O. OR N.C.
CONTACT.

TROUBLESHOOTING C H A R T 6 . 9

Содержание GPD-506V

Страница 1: ...GPD 506 P5 Technical Manual Models GPD 506V and CIMR P5M Document Number TM4506...

Страница 2: ...Checks 2 1 2 2 Test Run Using Digital Operator Local Control 2 2 2 3 Pre operation Considerations 2 4 2 4 Storage Function 2 4 3 OPERATION AT LOAD 3 1 4 DIGITAL OPERATOR 4 1 4 1 General 4 1 4 2 Displa...

Страница 3: ...ion 5 43 5 22 PID Control 5 45 5 23 Reset Codes 2 Wire 3 Wire Initialization 5 50 5 23 1 Slip Compensation 5 51 5 24 Stall Prevention 5 53 5 25 Stopping Method 5 55 5 26 Thermal Overload Protection 5...

Страница 4: ...ifications published in the YASKAWA manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED YASKAWA assumes no liability for any personal injury property damage losses or claims arising from misapplica...

Страница 5: ...ltage of the incoming power Never connect main circuit output terminals T1 T2 and T3 to AC main circuit power supply All parameters have been factory set Do not change their settings unnecessarily Do...

Страница 6: ...wer or severe damage will result 2 Mount drive on a vertical surface with adequate space for air circulation 4 7 above and below 1 2 on each side 3 Remove front cover fit conduit to bottom plate and c...

Страница 7: ...key until the DRIVE LED comes on For more specific information on the digital operator Section 4 6 Control Terminal Wiring Remove power and wait for the charge light to go out before making control te...

Страница 8: ...quick start display The drive can be started by pressing the RUN key on the digital operator The drive can be stopped by pressing the STOP key on the digital operator The direction of the motor can be...

Страница 9: ...ive will behave the same as illustrated in Example 1 Table 3 Programming Required For Remote 2 wire Sequence Remote 4 20 mA Reference Parameter Display Description n001 Password 8 The drive will perfo...

Страница 10: ...the same as illustrated in Example 1 Table 4 Programming Required For Remote 3 wire Sequence Speed Pot Reference Parameter Display Description n001 Password 9 The drive will perform a 3 wire reset CAU...

Страница 11: ...N command A momentary opening of the normally closed STOP switch unlatches RUN mode bringing the drive to a stop The three wire sequence is used where it would be dangerous for the drive to restart af...

Страница 12: ...11 n034 STD Motor 8 Min 1 5 26 n035 Continue Oper 3 p A1 5 n036 Reverse RUN 2W 0 5 19 n037 Ext Fault 2 5 19 n038 Fault Reset 4 5 19 n039 Multi Step Spd 1 10 5 19 n040 Multi Step Spd 2 11 5 19 n041 Fau...

Страница 13: ...1F B003 4 8 3 41P51F B004 8 5 43P71F B008 11 7 5 44P01F B011 14 10 45P51F B014 4 21 15 47P51F B021 6 27 20 40111F B027 0 34 25 40151F B034 V 41 30 40181F B041 52 40 40221F B052 65 50 40301F B065 80 60...

Страница 14: ...e if required is available from your sales representative If the drive will be stored after receiving keep it in its original packaging and store according to storage temperature specifications in App...

Страница 15: ...length should NOT EXCEED 164 feet 50 meters and motor wiring should be run in a separate conduit from the power wiring If lead length must exceed this distance reduce carrier frequency see paragraph 5...

Страница 16: ...60 L1 R L2 S L3 T L11 L21 L31 T1 U T2 V T3 W M10 1 0 x 2P 60 x 2P M8 4 22 20450F A192 L1 R L2 S L3 T L11 L21 L31 T1 U T2 V T3 W M10 1 0 x 2P 60 x 2P M8 4 22 20550F A248 L1 R L2 S L3 T L11 L21 L31 T1 U...

Страница 17: ...R L2 S L3 T L11 L21 L31 T1 U T2 V T3 W M10 4 0 100 M8 4 22 40750F B180 L1 R L2 S L3 T L11 L21 L31 T1 U T2 V T3 W M10 1 0 x 2P 60 x 2P M8 4 22 41100F B240 L1 R L2 S L3 T L11 L21 L31 T1 U T2 V T3 W M10...

Страница 18: ...F L1 R L2 S L3 T 1 T1 U T2 V T3 W M8 4 1 0 22 50 8 2 8 30 l1 r l2 s M4 14 10 2 5 5 50451F L1 R L2 S L3 T 1 T1 U T2 V T3 W M8 3 1 0 30 50 8 2 8 30 l1 r l2 s M4 14 10 2 5 5 50551F L1 R L2 S L3 T 1 T1 U...

Страница 19: ...power supply L31 same as at L1 L2 L3 T1 U Three phase AC output to motor T2 V 0V to max input voltage level T3 W B1 B2 DB Unit terminals B1 B2 1 DC Reactor terminals 1 2 2 DC Bus terminals 1 3 DB Uni...

Страница 20: ...at 50 Hz 60HZ L3 T T1 U Three phase AC output to motor T2 V 0V to max input voltage level T3 W DB Resistor terminals B1 B2 1 2 l1 r Power for heat sink fan l2 s l1 to l2 600 VAC Table 1 2 Terminal Fu...

Страница 21: ...50F GPD506V A080 to A104 GPD506V A130 to A312 1 2 _ L1 R L2 S L3 T Power Supply Control Circuit Cooling Fan A011 to A036 only RCC U T1 V T2 W T3 B1 B2 DCL Option 1 2 _ L1 R L2 S L3 T Power Supply Cont...

Страница 22: ...L1 R L2 S L3 T Power Supply Control Circuit Cooling Fan B008 to B034 only RCC U T1 V T2 W T3 B1 B2 DCL Option L1 R L2 S L3 T Power Supply Control Circuit Internal Cooling Fan RCC U T1 V T2 W T3 Coolin...

Страница 23: ...ing Fan 1 L1 R B2 B1 _ L1 R L2 S L3 T Power Supply Control Circuit RCC U T1 V T2 W T3 Cooling Fan 1 CIMR P5M51P51F to P5M50151F CIMR P5M50181F to P5M50221F CIMR P5M50301F to P5M51600F When using DC in...

Страница 24: ...S5 Multi step Speed Reference 1 Effective when closed See NOTES 2 3 S6 Multi step Speed Reference 2 Effective when closed See NOTES 2 3 SC Sequence control input common Sequence control input 0 V for...

Страница 25: ...itions and other settings see descriptions for Multi Function Input Terminals parameters n n0 03 36 6 thru n n0 04 40 0 in paragraph 5 19 1 12 1 1 4 4 2 2 G Gr ro ou un nd di in ng g The drive must be...

Страница 26: ...ections 2 Mount input and output RFI filters physically as close to the drive as possible on the same panel if possible Filters should have a solid connection from filter ground terminal to the cabine...

Страница 27: ...e 1 2A show the line filter list for EMC standards and the installation wiring of drive and line filter T Ta ab bl le e 1 1 4 4 L Li in ne e F Fi il lt te er rs s f fo or r G GP PD D 5 50 06 6 P P5 5...

Страница 28: ...NS LOAD FILTER INVERTER L2 PE L1 L3 L1 L3 PE L2 Ground Bands remove any paint Ground Bands remove any paint Metal Plate IM 3 U V W Ground Bonds remove any paint Ground Bonds remove any paint GPD 506 P...

Страница 29: ...shield sheath MUST be connected at the drive end ONLY terminal 12 The other end should be dressed neatly and left unconnected floating See Figure 1 2B Signal leads and feedback leads PG must be separa...

Страница 30: ...1 17...

Страница 31: ...Electronic Thermal Overload function n n0 03 33 3 n n0 03 34 4 meets standards set by UL and CSA for motor thermal overload protection If local code requires separate mechanical overload protection an...

Страница 32: ...te 5 See Note 3 1RH Manual Speed 2K 4 20mA 1OL See Note 2 Factory Defaults per 2 Wire Initialization Multi step Speed Ref 2 S6 G G 1 2 Freq Ref 4 to 20mA 250 0 to 10V input available FI Multi function...

Страница 33: ...thermal overload protection If local code requires separate mechanical overload protection an overload relay should be installed interlocked with the drive as shown It should be the manual reset type...

Страница 34: ...otes 1 4 Ground See Note 5 See Note 3 1RH Manual Speed 2K 4 20mA 1OL See Note 2 Factory Defaults per 3 Wire Initialization S6 G G 1 2 Freq Ref 4 to 20mA 250 0 to 10V input available FI Multi function...

Страница 35: ...1 22...

Страница 36: ...drive chassis see Figure 2 1 is positioned correctly for the input power line voltage Voltage is preset to 460V at the factory Reposition if required to match nominal line voltage 23CN 24CN 25CN 26CN...

Страница 37: ...ue by pressing either Write in set value Press Select output frequency Press monitor display Table 2 1 Test Run With Digital Operator 2 2 OUTPUT FREQUENCY 0 SELECT REV OPER CHANGE FREQ SETPOINT POWER...

Страница 38: ...Select output frequency Press monitor display 13 times Frequency Reference Value Change 15 Hz to 60 Hz Select frequency Press reference value display 15 times Change set value Change value by pressin...

Страница 39: ...ll begin at the same state as when power was removed The following information is stored 1 Last frequency command setting from Digital Operator 2 The sequence of failure conditions that occurred befor...

Страница 40: ...ting and stopping the motor use the operation signals RUN STOP FWD REV NOT the magnetic contactor on the power supply side Run the motor under load with control by the Digital Operator using the same...

Страница 41: ...OPERATOR Switch between digital operator displays Increase parameter number or displayed value Switch between LOCAL and REMOTE operation modes Run the motor LED lights when drive is controlling motor...

Страница 42: ...the level of output current Amps that the drive is currently producing This is a monitor only function the oper ator cannot change the displayed value by use of the keypad Output Power Output Kilowat...

Страница 43: ...during run Decel Time 1 Deceleration Time 1 n 0 1 9 Sets the time in seconds it will take the drive to decelerate the motor from maxi mum output frequency to a stopped condition i e sets the slope of...

Страница 44: ...bles the Feed Forward function setting to Enabled RevFdbk 3 enables the Inverted PID function See PID Control paragraph 5 22 Energy Save Sel Energy Saving Selection n 0 9 6 Setting data to Disabled 0...

Страница 45: ...al Operator display reads 5 0 Press the ENTER key EXAMPLE 2 Using Program Mode Press the DSPL key repeatedly until Parameter n001 appears Press the up arrow key to access n 0 1 8 Press the ENTER key T...

Страница 46: ...per 2 digits can be 12 H preset in parameter n062 13 PID feedback Hz 45 0 14 Square root function Square Root N 7557 15 Kilowatt hour meter KwH Monitor 1 lower 4 digits 0 1 KwH 16 Kilowatt hour monito...

Страница 47: ...0 3 Thermal Motor Overload Protection 5 2 6 n033 n034 Digital Operator Display Re scaling 5 8 n 0 2 3 Input Phase Loss Detection 5 2 9 n 0 8 3 STARTING Accel Time 5 2 n018 n020 S Curve Characteristics...

Страница 48: ...5 4 n060 n061 Frequency Reference Loss Detection 5 1 3 n046 n047 Frequency Reference Retention 5 1 4 n 0 4 5 Overtorque Undertorque Detection 5 2 1 n041 n042 n077 n078 n 0 7 9 Miscellaneous Protectiv...

Страница 49: ...ction Inputs Term S2 thru S6 By programming data Acc Dec Switch 14 into one of the multi function parameters n 0 3 6 thru n 0 4 0 one of the multi function input terminals S2 thru S6 becomes a time se...

Страница 50: ...ristics Time TSC OUTPUT FREQUENCY Accel ramp per selected Accel Time n018 or n020 5 4 5 3 ACCEL DECEL S CURVE CHARACTERISTICS OUTPUT FREQUENCY FORWARD RUN COMMAND S CURVE CHARACTERISTIC REVERSE RUN CO...

Страница 51: ...0 See paragraph 5 17 MOMENTARY POWER LOSS RIDE THRU The number of restart attempts available will be reset to the n 0 6 0 setting when 1 10 minutes has elapsed without a fault occurring 2 The RESET ke...

Страница 52: ...5 0 15 0 0 NA NA 7 Synchronous 1 2 5 1 0 1 2 83 3 208 3 8 Synchronous 2 2 5 1 0 2 4 41 6 104 1 SYNCHRONOUS 9 Synchronous 3 2 5 1 0 3 6 27 7 69 4 1 0 7 0 kHz 7 0 7 0 0 NA NA CONSTANT Setting of 10 is a...

Страница 53: ...around each selected prohibited frequency point The factory setting is 1 0 which establishes a deadband of 1 0 Hz EXAMPLE Vibration encountered between 30 0 and 36 0 Hz SOLUTION Set n062 to 33 0 This...

Страница 54: ...n 0 0 4 Ramp to Stop 0 after a STOP command is received the drive controls motor deceleration according to the Decel Time setting until output frequency reaches the DC injection braking start frequenc...

Страница 55: ...ed P no of motor in increments of 1 RPM poles 3999 max P no of motor poles F Frequency NS motor synchronous speed NOTE If motor synchronous speed exceeds 3999 RPM display holds at 3999 40 Line speed o...

Страница 56: ...also automatically affect all of the Frequency Reference Memory Settings n024 thru n030 see Table A1 1 EXAMPLE n 0 2 3 factory setting 0 0 0 0 n 0 3 0 Jog factory setting 0 0 6 0 6 Hz n 0 2 3 changed...

Страница 57: ...otor value As energy saving gain increases output voltage also increases n 0 9 8 Energy Saving Voltage Lower Limit Factory setting 7 5 at 60Hz EngSavVllmt 60Hz Range 0 to 120 n 0 9 9 Energy Saving Vol...

Страница 58: ...e optimum voltage may not necessarily be supplied Automatic tuning controls the voltage so that highly efficient operation is maintained n 1 0 0 Time of Average kW Factory setting 1 EngSavTime Avg kW...

Страница 59: ...4 9 setting until an output of 0 0 Hz is obtained 2 With full scale input adjust Gain n 0 4 8 setting until an output of 60 0 Hz or other desired max output frequency is obtained B For 4 20mA input t...

Страница 60: ...in A or B above Frequency reference inputs terminals FV FC 0 10 VDC terminals FI FC 4 20 mA 5 14 5 10 FREQUENCY REFERENCE BIAS GAIN GPD 506 P5 FV 0 10V 20K FI 4 20 mA 250 FC C FREQUENCY REFERENCE n050...

Страница 61: ...level program n044 LED LCD Setting Setting Terminal FI Signal Level 0 0 10VDC 0 to 10 V input 1 4 20mA 4 to 20 mA input NOTE In addition to setting parameter n 0 4 4 to 0 10VDC 0 for a voltage input j...

Страница 62: ...eed pot or 0 10VDC signal only B 4 20mA signal only C 0 10VDC signal auto and speed pot manual D 4 20mA DC signal auto and 0 10VDC signal or speed pot manual 5 16 5 11 FREQUENCY REFERENCE INPUT SIGNAL...

Страница 63: ...r the frequency command signal Each is set in increments of 1 as a percentage of maximum frequency Fmax n 0 1 1 as established by either the selected standard V f pattern or custom V f pattern NOTE Al...

Страница 64: ...erate to the set reference if the reference decreases by 90 in less than 0 4 seconds the drive will continue to operate at a percentage of the output frequency This percentage can be set in parameter...

Страница 65: ...r is used as a multi function contact input To retain the held frequency reference in n 0 2 4 when power is removed set n 0 4 5 to Memorize FREF 1 LED Setting LCD Setting Description 0 Memorize FREF H...

Страница 66: ...l ramp to the output level set by this parameter When an external Jog signal is present it will override the existing operation mode and the drive will ramp to the level set by this parameter EXAMPLE...

Страница 67: ...the STOP key of the Digital Operator is pressed as usual If the Local Remote input is then opened the reference will immediately switch over to the Remote reference and if n 1 1 1 Cycle Extern RUN 0...

Страница 68: ...eiving Data Data that can be sent and received are run stop commands frequency reference fault reset drive status and setting and reading of parameters n 0 0 2 Operation Mode Selection Oper Mode Selec...

Страница 69: ...ency resolution from the PLC and in the frequency reference and output frequency monitor by communication are selected with this parameter The output frequency resolution of the drive is 0 1 Hz Even i...

Страница 70: ...e drive will respond according to the setting of n 1 0 2 n 1 0 2 Stop Method on Modbus Communication Error CE MODBUS Fault Stop If communications error exists drive will respond according to the follo...

Страница 71: ...ed 1 only if the drive should shut down immediately if the Digital Operator is disconnected while the drive is running When set to Disabled 2 the fault will not occur until after the drive has been st...

Страница 72: ...dethru t If the loss exceeds the length of time identified by n 0 5 9 the drive will stop The factory setting of this parameter in 0 1 second increments is related to the drive s rating Note that the...

Страница 73: ...current or volt meter connected to terminals AM AC GPD 506 P5 AM Analog output AC 0 10 Vdc MULTI FUNCTION MONITOR OUTPUT FREQUENCY CURRENT METER 1mA FULL SCALE 5 18 MULTI FUNCTION ANALOG MONITOR OUTP...

Страница 74: ...ted 3 Both the Ref Sample Hold 2 4 and Up Down Control 2 9 functions have been selected Table 5 2 lists the possible data setting values for these parameters with the function and a brief description...

Страница 75: ...tion of n 0 0 2 Closed Operates from serial communication S e e p a r a g r a p h 5 1 6 7 STOP Cmd Dec 2 NO Quick Stop Open Stop according to setting of N O Contact Input n 0 0 4 Closed Ramp to stop b...

Страница 76: ...Closed Value of I n 0 8 7 is reset to 0 S e e p a r a g r a p h 5 2 2 I 21 PID Disable PID control disable Closed PID control is disabled setpoint becomes frequency reference S e e p a r a g r a p h 5...

Страница 77: ...order to use multi step frequency presets parameters n 0 3 7 n 0 3 8 n 0 3 9 n 0 4 0 must be programmed accordingly for 2 Wire or 3 Wire control Parameter n 0 0 2 must be set for frequency reference f...

Страница 78: ...ti step Frequency Ref Select 1 S3 Multi step Frequency Ref Select 2 S4 Multi step Frequency Ref Select 3 S5 Jog Command S6 n026 n027 n028 n029 NOTE The Jog command takes priority over multi step frequ...

Страница 79: ...stop is accom plished and after a 20 msec delay the frequency command is changed to 0Hz When the Base Block command is removed the drive will remain in stopped condition until Forward Run command or R...

Страница 80: ...0 5 6 Speed Search Deactivation Current Level Factory setting 110 SpdSrch Current Range 0 to 200 After power recovery if the drive output current is larger than the set value of n 0 5 6 speed search i...

Страница 81: ...immediately after power recovery n 0 5 8 V f During Speed Search Factory setting See Table A3 1 SpdSrch V F Range 0 to 100 To prevent a fault such as OC from occurring during the speed search operatio...

Страница 82: ...e timer function input is closed for longer than On delay Timer n 0 8 0 the timer function output closes When the timer input is open for longer than Off delay Timer n 0 8 1 the timer function output...

Страница 83: ...nal will produce 50 frequency reference if the Sample Hold command is present If the Sample Hold command is removed contact is opened while the Drive is still in Run condition the frequency reference...

Страница 84: ...SPEED OUTPUT FREQUENCY SPEED AT SET FREQUENCY SIGNAL U UP Accel status D DOWN Decel status H HOLD constant speed status U1 At Upper Limit Speed D1 At Lower Limit Speed Up Down Frequency Setting Timin...

Страница 85: ...em is still in Run condition accel or decel will again become active to allow output to reach set speed If Stop is initiated while the HOLD command is present the prohibit state is cancelled and the s...

Страница 86: ...pper Limit 1 0 0 6 Lower limit speed is either the reference from external terminals FV or FI or from n 0 3 2 Frequency Reference Lower Limit whichever is higher 7 Upon a Forward or Reverse Run comman...

Страница 87: ...ion ready Closed Drive is ready for operation not faulted 11 Timer Output Timer function See paragraph 5 19F 12 Auto Restarting Auto restart Closed During auto restart operation 13 OL Pre Alarm OL war...

Страница 88: ...ency Detection High setting n 0 4 1 o r n 0 4 2 setting n 0 4 1 o r n 0 4 2 F r e q D e t e c t i o n 1 4 F r e q D e t e c t i o n 2 5 n 0 7 6 Frequency Agreed Detection Width Factory Setting 2 0 Hz...

Страница 89: ...rq Det NO 6 or OverTrq Det NC 7 B n 0 7 8 Overtorque Undertorque Detection Level Factory setting 160 Torq Det Level Range 30 to 200 This is the reference point for determining that an overtorque condi...

Страница 90: ...RQUE DETECTION n077 setting OT Spd Flt 3 Overtorque enabled only at set frequency coast to stop n042 setting OverTrqDet1 6 Output contact programmed for overtorque detection n078 setting 110 Level at...

Страница 91: ...s the new speed reference A n 0 8 4 PID Selection PID Mode Using this parameter PID control can be enabled feed forward function can be activated or the PID Feedback can be inverted 5 45 5 22 PID CONT...

Страница 92: ...Speed Setting paragraph 5 19B C Feedback Signal Selection n 0 4 4 Terminal FI Signal Level Selection Factory setting 1 Terminal FI Sel Range 0 or 1 Select the PID control Feedback Signal from externa...

Страница 93: ...ng 1 0 0 PID Fdbk Gain Range 0 00 to 10 00 This parameter is used to adjust the Feedback Signal level F Feedback Loss Detection n 0 9 0 Feedback Loss Detection Selection PID Fdbk Loss Sel n 0 9 1 Feed...

Страница 94: ...pproach zero The time should be adjusted so that this minimal error is attained as fast as possible without making the system oscillate 3 If necessary adjust derivative time to reduce overshoot during...

Страница 95: ...ro and one of the PID modes is selected n 0 8 4 is Enabled The drive starts to run when the PID output frequency reference is higher than the setting specified in parameter n 0 9 4 for longer than the...

Страница 96: ...s and automatically returns n001 setting to 1 If the drive is connected for 3 Wire control and this parameter is set to 8 2 Wire Control Initialization the motor may run in reverse direction WITHOUT A...

Страница 97: ...equency is increased by 1 of the n 0 1 3 setting at rated current A setting of 0 0 results in no slip compensation EXAMPLE Desired frequency is 45 Hz Motor slip 3 at full load n 1 0 7 3 0 Actual outpu...

Страница 98: ...n 0 3 3 It is used as shown in the slip compensation block diagram The factory setting of 30 should be sufficient for most motors n 1 0 9 Slip Compensation Primary Delay Factory setting 2 0 sec Time...

Страница 99: ...n acceleration condition Set in percent of drive rated output current see Appendix 2 A setting of 200 disables stall prevention during acceleration During acceleration if the output current exceeds th...

Страница 100: ...uency Set in percent of drive rated output current see Appendix 2 A setting of 200 disables stall prevention at set speed During running at set speed if the output current exceeds the value set in n 0...

Страница 101: ...cel time must be increased B Coast to STOP 1 Coast to Stop Upon removal of the FWD or REV Run command the motor coasts to rest 5 55 5 25 STOPPING METHOD Output Frequency Run Command ON OFF Decel Time...

Страница 102: ...oast to Stop With Timer 2 When programmed for coast to stop with timer 2 a Run command is retained but is not responded to until after the time the motor would normally have decelerated to a stop n 0...

Страница 103: ...mal overload relay The electronic thermal overload function monitors motor temperature based on drive output current and time to protect the motor from overheating When the electronic thermal overload...

Страница 104: ...Min 3 5 58 0 50 100 150 200 200 100 50 20 10 5 2 TIME MIN 40 Hz 60 Hz 40 Hz 60 Hz IM IM100 n034 STD Motor 8 Min 1 Upper Curve n034 STD Motor 5 Min 2 Lower Curve IM ACTUAL MOTOR CURRENT IM100 MOTOR BAS...

Страница 105: ...motor load Except for the most demanding of high starting torque applications the factory settings of these parameters will be adequate The factory settings are programmed to match the performance cha...

Страница 106: ...60 0 230 0 60 0 3 0 20 7 1 5 13 8 6 0 High2 CT 0 60 0 230 0 60 0 3 0 28 7 1 5 23 0 7 2 Normal CT 0 72 0 230 0 60 0 3 0 17 2 1 5 11 5 9 0 Normal CT 0 90 0 230 0 60 0 3 0 17 2 1 5 11 5 1 2 0 Normal CT...

Страница 107: ...3 0 0 4 6 0 0 o r 5 7 5 0 V Input Voltage Range 150 0 to 255 0 V 230V 150 0 to 510 0 V 460V 150 0 to 733 1 V 575V This parameter should be set to match the motor rated voltage when using the preset V...

Страница 108: ...f pattern IMPORTANT The parameter settings are checked whenever power is applied to the drive or each time the ENTER key is pressed while in the Program PRGM mode A parameter set value failure oPE5 V...

Страница 109: ...pares the difference V between these values with the input phase loss detection level n 0 8 3 If V n 0 8 3 then an input phase loss is detected and after the 10 24s an SPI fault occurs the display sho...

Страница 110: ...C 194 F drive is programmed for Overheat 1 operation to continue blinking oH3 External overheat External temperature monitoring circuit s detected an overtemperature Overheat 3 condition and produced...

Страница 111: ...und current exceeded approx 50 of the drive Ground Fault rated current oC 2 Overcurrent Drive output current exceeds 200 of drive rated current Overcurrent for GPD506V A003 thru A068 CIMR P5M20P41F th...

Страница 112: ...ive 546 VDC or less Uv2 Low voltage Control UV Control circuit voltage levels below acceptable levels Undervoltage 2 during operation Uv3 Low voltage MC fault Main circuit precharge magnetic contactor...

Страница 113: ...d by following the steps in Table 6 3 After the fault sequence has been examined troubleshoot the most recent fault before entering a Fault Reset command by Digital Operator STOP RESET key or external...

Страница 114: ...6 8 External Fault EF Indication Chart 6 9 No Digital Operator Display Chart 6 10 Oscilloscope chassis may be at voltages potentially hazardous to life if not properly grounded If oscilloscope is use...

Страница 115: ...NALS L1 R L2 S AND L3 T FAULT CODE SHOWN ON ALPHA NUMERIC DISPLAY GO TO APPROPRIATE CHART 6 3 THRU 6 10 RUN LAMP ON STOP COMMAND STILL ON CLOSED CIRCUIT BETWEEN TERMINALS S2 SC RUN COMMAND ON CLOSED C...

Страница 116: ...T MOTOR TERMINALS T1 U T2 V AND T3 W VOLTAGE BALANCED WITHIN 2 BETWEEN PHASES AT T1 U T2 V AND T3 W DRIVE IS FAULTY YES YES YES YES CHECK WIRING BETWEEN DRIVE AND MOTOR DRIVE IS FAULTY LOAD TORQUE TOO...

Страница 117: ...CHECK IF SPECIAL MOTOR IS USED V F SELECTION APPROPRIATE WITH DRIVE IN STOPPED CONDITION SET OPTIMUM V F BY REPROGRAMMING n011 n017 LARGE MOTOR TERMINAL VOLTAGE DROP USE LARGER WIRE BETWEEN DRIVE AND...

Страница 118: ...ON INCREASE DECELER ATION TIME BY REPROGRAMMING n019 OR n021 REMOVE NOISE SOURCE CONNECT SURGE SUPPRESSOR TO RELAY AND MAGNETIC CON TACTOR COILS PROVIDE LINE FILTER TO REMOVE NOISE ON INPUT POWER LINE...

Страница 119: ...AND T3 W ARE MOTOR WINDINGS SHORTED T1 TO T2 T2 TO T3 OR T3 TO T1 MOTOR IS FAULTY LOCATE AND REMOVE SHORT REPLACE DAMAGED POWER TRANSISTORS YES YES YES NO NO NO ARE DRIVE PHASES SHORTED TO GROUND T1...

Страница 120: ...D CHECK LOAD IMPEDANCE CHECK POWER TRANSISTORS SEE APPENDIX 4 ARE TRANSISTORS DAMAGED REPLACE DAMAGED POWER TRANSISTORS WITH DRIVE IN STOPPED CONDITION INCREASE ACCELERATION TIME BY REPROGRAMMING n018...

Страница 121: ...HERMAL MOTOR OVERLOAD PROTECTION CIRCUIT THEN INSTALL A THERMAL RELAY OR THERMAL PROTECTOR FOR EACH MOTOR WITH DRIVE IN STOPPED CONDITION REPROGRAM n033 IS ELECTRONIC THERMAL OVERLOAD n033 SET CORRECT...

Страница 122: ...MINAL TO INCREASE VOLTAGE WITHIN PROPER RANGE CHECK WIRING BETWEEN MAIN AC CONTACTOR AND DRIVE DRIVE IS FAULTY REMOVE NOISE SOURCE CONNECT SURGE SUPPRESSOR TO RELAY AND MAGNETIC CON TACTOR COILS PROVI...

Страница 123: ...REPROGRAM n001 USING FACTORY RESET CODES OBSERVE CAUTION ON PAGE iv TURN OFF POWER AFTER CHARGE LAMP ON MAIN PCB GOES OUT TURN POWER BACK ON IS CPF STILL INDICATED IS CPF STILL INDICATED YES YES NO NO...

Страница 124: ...6 HAS BEEN PROGRAMMED FOR EXT FAULT INPUT YES FAULT HAS OCCURRED IN CIRCUITS OUTSIDE THE DRIVE TROUBLESHOOT AND CORRECT NO CONTROL PCB IS FAULTY REPLACE 6 15 THIRD DIGIT OF FAULT DISPLAY INDICATES WHI...

Страница 125: ...NTROL CARD OR GATE DRIVE IS FAULTY REPLACE GATE DRIVE BOARD NO DISPLAY IS VOLTAGE BETWEEN S1 SC OR TERM J24 VDC IS VOLTAGE BETWEEN FS FC OR TERM 15 VDC CHECK ALL CONNECTORS EXCHANGE OPERATOR CABLE DAM...

Страница 126: ...EGATIVE POLARITY LEAD The VOM red lead is not necessarily the positive potential in the resistance mode For these tests the lead refers to the positive potential Make sure you know which polarity you...

Страница 127: ...IS THE POSITIVE POLARITY LEAD IS THE NEGATIVE POLARITY LEAD The VOM red lead is not necessarily the positive potential in the resistance mode For these tests the lead refers to the positive potential...

Страница 128: ...C 5 28B Voltage applied to drive 230V drive Input 150 0 to 510 0 460 0 VAC Voltage 460V drive 150 0 to 733 1 575 0 VAC 600V drive n004 Stop Method LED LCD Setting Setting Stopping 0 Ramp to STOP 0 to...

Страница 129: ...erator Used pressed to write in M O P new value n010 V f Pattern LED LCD Selection Setting Setting Description 0 User Defined V f Custom V f pattern 0 or 1 1 5 28 V f Selection 60 Hz VT default See No...

Страница 130: ...0 to 3600 10 0 sec 5 2 Time 1 Accel Time 1 Setting increment is 0 1 sec from 0 0 to 999 9 sec See Note 5 and 1 sec from 1000 to 3600 sec n019 Deceleration Time for drive output to ramp from Fmax to F...

Страница 131: ...cy setpoint for 0 to 400 0 0 0 Hz 5 19B Reference 6 multi step speed See Note 4 Reference 6 n030 Jog Reference Operating frequency when a 0 to 400 0 6 0 Hz 5 15 Jog command is input See Note 4 5 19B J...

Страница 132: ...Decel entered Time 2 Normally Open 8 STOP Cmd Dec2 NC Stop command using Decel Terminal S3 Time 2 Normally Closed Sel 9 Master FREF Sel Auto frequency reference selection n038 Multi function 10 Multi...

Страница 133: ...ocked During base block 9 Operation mode Operation mode n042 Multi function 10 Ready Ready 0 to 17 1 5 20 Output 11 Timer Output Timer function Terminals 12 Auto Restarting During auto restart M1 M2 1...

Страница 134: ...Terminal FV 0 to 200 100 5 10 Gain Terminal FV Gain See Note 5 n049 Terminal FV 100 0 5 10 Bias to Terminal FV 100 Bias See Note 5 n050 Terminal FI 0 to 200 100 5 10 Gain Terminal FI Gain n051 Termina...

Страница 135: ...wrL 2 CPU Power Active Continuous operation after Selection power recovery within cont rol logic time no fault output n056 Speed Search 0 to 200 110 5 19E Operation Level SpdSrch Current n057 Minimum...

Страница 136: ...ated time during power on Elapsed 1 Time Running Mtr Accumulated time Timer during running n066 Elapsed Used to set an initial value 0 to 9999 0 Hours Timer 1 into the elapsed time meter Elapsed Time...

Страница 137: ...on is disabled Acceleration StallP Accel Lvl n074 Stall Preven 30 to 200 5 24 tion Level at When level is set to 200 stall prevention See Note 3 Set Frequency during running is disabled StallP Run Lev...

Страница 138: ...continues 6 UT RUN Alm Undertorque detect during all frequency conditions operation continues 7 UT SpdAgree Flt Undertorque detect only at set frequency coast to stop 8 UT RUN Flt Undertorque detect d...

Страница 139: ...nverted PID n085 Feedback 0 00 to 10 00 1 00 5 22E Calibration Gain PID Fdbk Gain n086 Proportional 0 0 to 10 0 1 0 5 22G Gain PID P Gain n087 Integral Gain 0 0 to 100 0 10 0 Sec 5 22G PID I Time n088...

Страница 140: ...rgy Save 0 Disabled Sel 1 Enabled See Note 5 n097 Energy Saving 0 00 to 655 0 See Note 3 5 9 Gain K2 Energy Save Gain n098 Energy Saving 0 to 120 75 5 9 Voltage Lower Limit at 60 Hz EngSavVLLmt 60Hz n...

Страница 141: ...1 0 01 1 n104 Modbus Slave 0 to 31 1 5 16 Address MODBUS Address n105 Modus BPS LED LCD 0 to 2 2 5 16 Selection Setting Setting 0 2400 Baud MODBUS 1 4800 Baud Baud Rate 2 9600 Baud n106 Modbus Parity...

Страница 142: ...T Operation NOTES values are parameter settings after a 3 Wire reset code has been entered Factory setting for parameters with non numerical data n002 n004 etc is shown as bold followed by in Descript...

Страница 143: ...ble NEW OLD RATED NOMINAL 100 CONT RATED INPUT RECOMMENDED RECOMMENDED MODEL NO MODEL NO kVA HP OUTPUT AMPS AMPS MCCB RATING 1 INPUT FUSING CIMR P5M GPD506V 460V AMPS AMPS 2 40P41F B001 1 4 0 75 1 9 2...

Страница 144: ...400 Hz V Hz pattern selectable RATED NOMINAL 100 CONT RATED INPUT RECOMMENDED RECOMMENDED MODEL NO kVA HP OUTPUT AMPS AMPS MCCB RATING 1 INPUT FUSING CIMR P5M 600V AMPS AMPS 2 51P51F 2 2 3 3 9 4 3 10...

Страница 145: ...n Protection Motor coasts to a stop by blown fuse Overload Motor coasts to a stop after 60 sec of a 120 overload condition Overvoltage Motor coasts to a stop if drive DC bus voltage exceeds 410 VDC 23...

Страница 146: ...erature Note 3 20 to 60 C 4 to 140 F Humidity 95 RH no condensation Vibration 1 G at less than 20 Hz up to 0 2 G at 20 to 50 Hz SECTION B ALL GPD 506 P5s Continued NOTES 1 Overload capacity 120 of rat...

Страница 147: ...0 10 0 kHz 4 1 0 80 2 0 120 120 35 78 VT 1 20550F A248 100 248 E 190 0 8 0 kHz 3 1 0 80 2 0 120 120 31 35 VT 1 20750F A312 125 312 F 224 0 8 0 kHz 3 1 0 80 2 0 120 120 23 10 VT 1 4 6 0 V 40P41F B001...

Страница 148: ...2 0 120 120 0 0 VT 1 50151F N A 20 25 48 22 0 10 0 kHz 4 0 5 60 2 0 120 120 0 0 VT 1 50181F N A 25 30 49 27 0 10 0 kHz 4 0 5 60 2 0 120 120 0 0 VT 1 50221F N A 30 36 4A 32 0 10 0 kHz 4 0 5 60 2 0 120...

Страница 149: ...MPORTANT Numbers represent total quantity used in one Drive To determine adequate inventory of spare parts Yaskawa suggests using listed value for quantities 2 and below If listed value is greater tha...

Страница 150: ...0166 3 3 0167 6 0168 6 0150 12 0169 1 1 0483 1 1 2 2 2 0484 2 0485 2 0486 6 6 0487 6 6 0488 6 6 9 0496 12 0152 No Diode Module in these Drive Model No s diodes are contained in Power Module 3 3 0289...

Страница 151: ...P71F 44P01F 45P51F 47P51F 40111F 40151F 40181F 40221F 40301F 40371F 40451F 40551F 40750F 41100F 41600F 41850F 42200F 43000F 1 1 1 2 0057 2 2 0058 1 1 0059 1 1 1 1 1 0061 3 3 3 0050 1 1 1 1 0062 3 0051...

Страница 152: ...50551F 50751F 50900F 51100F 51600F 1 1 860 1 880 1 890 1 1 1 900 910 920 930 940 900 960 ETC616980 SXXXX Control PCB 1 1 1 1 Gate Drive PCB Part No ETC615___ 870 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Страница 153: ...5 41P51F B004 3 11 02 5 51 7 09 10 47 4 96 9 30 80 110 43P71F B008 5 NEMA 1 11 02 5 51 7 09 10 47 4 96 10 80 65 145 44P01F B011 7 5 11 02 5 51 7 09 10 47 4 96 10 120 80 200 45P51F B014 10 NEMA 1 11 81...

Страница 154: ...720 50301F 40 NEMA 1 33 47 22 64 11 81 32 48 18 70 159 430 390 820 50371F 50 NEMA 1 33 47 22 64 11 81 32 48 18 70 159 680 540 1220 50451F 60 NEMA 1 33 47 22 64 11 81 32 48 18 70 159 900 750 1650 5055...

Страница 155: ...150 120 7 16 1 73 0 51 23P71F 50185433 62 150 100 7 16 1 73 0 51 230 V Part No Table A6 1 Dynamic Braking 3 Duty Cycle 230V 460V Rated Input Model No CIMR P5M Drive Dimensions Inches Heat Sink Mount...

Страница 156: ...32 32 32 20 20 New Old Height Length Depth Height Length Depth 51P51F 150 0851 1 150 840 150 5 00 14 00 7 00 52P21F 150 0851 1 150 840 150 5 00 14 00 7 00 53P71F 130 0851 1 150 840 150 5 00 14 00 7 0...

Страница 157: ...ter to verify that voltage is disconnected from incoming power terminals Heat Sink Mount Resistor Installation 1 Remove the drive from its mounting for access to the rear of the heat sink 2 Attach the...

Страница 158: ...ry according to the chart at right and Figure A6 3 3 Reinstall and secure Remote Mount Resistor Unit cover and drive front cover 4 Proceed to ADJUSTMENTS on page A6 8 Figure A6 3 Wiring Remote Mount R...

Страница 159: ...he nominal line voltage jumper plug to the correct setting for the installation this is factory set at the 230V 460V 575V position To access jumper plugs remove plexiglass cover 3 If multiple Braking...

Страница 160: ...hms or less 1 Fuse required only if UL CUL certification is needed See separate instruction sheet 02Y00025 0393 for details Figure A6 4 Wiring Single Braking Transistor Unit and Remote Mount Resistor...

Страница 161: ...AVE 5 6 B P N 3 1OL 1 1THG B P P o E 4 GND SLAVE 1 2 1 2 1 2 NOT RECOMMENDED WIRING CONFIGURATION Po Po P B B B 1 2 3 BRAKING TRANSISTOR UNIT BRAKING TRANSISTOR UNIT REMOTE MOUNT RESISTOR UNIT NOTE Co...

Страница 162: ...ll prevention during deceleration 8 Only with Heat Sink Mount Resistor Program L 8 0 1 to 1 to enable overheat protection for the braking resistor OPERATION CHECK 9 During dynamic braking operation ve...

Страница 163: ...Input Phase Loss 5 63 Feedback Loss PID 5 47 Overtorque OL3 5 43 Detection Time Overtorque OL3 5 43 Diagnostics see Troubleshooting Digital Operator 2 2 4 1 Digital Operator Display Selection 5 9 Dime...

Страница 164: ...ne to Line Res Motor 5 59 Local Remote Changeover 5 21 LOCAL REMOTE Key 4 1 LOC REM Key Func A1 2 Lower Limit Freq Ref 5 17 M Main Circuit Block Diagrams 1 6 1 7 Terminals 1 3 1 5 Input Output Wiring...

Страница 165: ...ower Loss Ride thru Time 5 26 Power Rotation A1 1 Power Supply 1 2 A2 1 Preset speeds see Multi step Speeds PRGM Function LED 4 1 4 4 Prohibited Frequency 1 5 7 Prohibited Frequency 2 5 7 Proh Frequen...

Страница 166: ...ad Protection 5 57 Time of Average kW Energy Saving A1 13 Time Over Detection Modbus A1 13 Torque Compensation Gain 5 59 Detection Over Under 5 43 V f Pattern Setting 5 60 Troubleshooting 6 5 Tuning E...

Страница 167: ...a maintenance or operations problem On Site Training and Customized Courses Training courses are also provided at the user s site Course content can be customized to the specific installation and appl...

Страница 168: ...YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF Scotland United Kingdom Phone 44 12 3673 5000 Fax 44 12 3645 8182 YASKAWA ELECTRIC KOREA CORPORATION Paik Nam Bldg 901 188 3 1...

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