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MAINTENANCE AND INSPECTION

MAINTENANCE AND INSPECTION

WARNING

Never touch high-voltage terminals in the inverter.

Failure to observe this warning can result in an electric shock.

Replace all protective covers before powering up the inverter. To remove the cover,

make sure to shut OFF the molded-case circuit breaker.

Failure to observe this warning can result in an electric shock.

Perform maintenance or inspection only after verifying that the CHARGE LED goes OFF,

after the main circuit power supply is turned OFF.

The capacitors are still charged and can be dangerous.

Only authorized personnel should be permitted to perform maintenance, inspections or

parts replacement.

[Remove all metal objects (watches, bracelets, etc.) before operation.]
(Use tools which are insulated against electrical shock.)
Failure to observe this warning can result in an electric shock.

CAUTION

The control PC board employs CMOS ICs. Do not touch the CMOS elements.

They are easily damaged by static electricity.

Do not connect or disconnect wires or connectors while power is applied to the circuit.

Failure to observe this caution can result in personal injury.

This chapter describes basic maintenance and inspection procedures for the VS-686SS5.

Содержание CIMR-SSA Series

Страница 1: ...D DRIVE VS 686SS5 MODEL CIMR SSA Upon receipt of the product and prior to initial operation read these instructions thoroughly and retain for future reference 200V CLASS 0 4 to 75kW 1 2 to 110kVA 400V...

Страница 2: ...n with the protective cover or shields removed in orderto describe detail with more clarity Make sure all covers and shields are replaced before operating this product S This manual may be modified wh...

Страница 3: ...s situation which if not avoided could result in death or serious injury to personnel CAUTION Indicatesapotentiallyhazardoussituationwhich ifnot avoided may result in minoror moderateinju ry to person...

Страница 4: ...se be fore starting any operation Failure to observe this caution may cause the torque to be insufficient which may result in the following motor malfunctions The motor is pulled in the direction of t...

Страница 5: ...mage to the unit 16 WIRING WARNING Ref page S OnlycommencewiringafterverifyingthatthepowersupplyisturnedOFF Failure to observe this warning can result in an electric shock or a fire 20 S Wiring should...

Страница 6: ...onnection may cause a fire 20 S Tighten terminal screws to the specified tightening torque Failure to observe this caution can result in a fire 20 S Never connect the AC main circuit power supply to o...

Страница 7: ...ly during adjustment 49 S When PG zero pulse adjustment is completed End is displayed on the digital operator Do not touch it until it has come to a complete stop The motor starts and stops repeatedly...

Страница 8: ...may result in motor malfunctions such as sudden acceleration 44 S In the following cases when under flux vector control be sure to adjust the PG zero pulse as described in 4 3 3 e PG Zero pulse Adjus...

Страница 9: ...ngerous 65 S Only authorized personnel should be permitted to perform maintenance inspections or parts replacement Remove all metal objects watches bracelets etc before operation Use tools which are i...

Страница 10: ...P7 WarningLabel WARNING May cause injury or electric shock Please follow the instructions in the manual before installation or operation Disconnect all power before opening front cover of unit Wait 1...

Страница 11: ...IGITAL OPERATOR KEY DESCRIPTION 56 5 2 DIGITAL OPERATOR MODE SELECTION 57 5 3 DRIVE MODE 58 5 4 INITIALIZE MODE 61 5 5 PROGRAM MODE 63 5 6 MODIFIED CONSTANTS MODE 64 6 MAINTENANCE AND INSPECTION 65 6...

Страница 12: ...13 APPENDIX 5 ERROR PROCESSING IN PG ZERO PULSE ADJUSTMENT 90 APPENDIX 6 ROTATION DIRECTION OF MOTOR 92 APPENDIX 7 ZDEV CAUSES AND CORRECTIVE ACTIONS LIST 93 Revision History...

Страница 13: ...lly check the exterior and verify that there wasno damageduring transport Ishardwareproperlyseatedandsecurelytightened Remove inverter front cover Check all visible hardware with appropriate tools Was...

Страница 14: ...ecification Designation 2 0P4 1 A Revision symbol For special specifications a spec sheet No appears on the nameplate Symbol Enclosure Enclosed wall mounted type NEMA 1 0 Open chassis type 1 Voltage 2...

Страница 15: ...keep the in take air temperature below 45_C Overheating may cause a fire or damage to the unit This chapter describes the configuration location and space when mounting the VS 686SS5 2 1 REMOVING AND...

Страница 16: ...al Operator Never fit the digital operator in any other direction or by any other method The digital operator will not be connected to the inverter 2 2 REMOVING AND REPLACING THE FRONT COVER To remove...

Страница 17: ...when choosing a location for installing the VS 686SS5 Make sure the inverter is protected from the following conditions V Extreme cold and heat Use only within ambient temperature range 10_C to 40_C V...

Страница 18: ...ve the top and bottom covers to use the open chassis type of 15kW or less 3 When installing the models of 30kW or more equipped with eyebolts extra spacing will be required on either side For detailed...

Страница 19: ...verter is exclusive use for SS5 motor drive Failure to observe this caution can result in inverter damage S Verify that the inverter rated voltage coincides with the AC power supply voltage Failure to...

Страница 20: ...peripheral units PowerSupply Molded case Circuit Breaker or Ground Fault Interrupter Magnetic Contactor AC Reactor Input Noise Filter VS 686SS5 Grounding Output Noise Filter Motor Low voltage Manual...

Страница 21: ...Pulse Z Pulse Monitor Output Multi function Analog Monitor 2 10 to 10 V 2mA Output Current at Factory Setting 0 to 10 V Multi function Analog Monitor 1 10 to 10 V 2mA Rotation Speed at Factory Settin...

Страница 22: ...12 for the control system for a more accurate signal 5 When using a braking resistor unit set the constant L3 01 to 0 overvoltage prevention level is disabled If it is not changed the motor may not s...

Страница 23: ...usual way such as in reverse S With the standard connection for the output terminals the motor rotates counterclock wise as viewed from the load side in a forward operation To rotate the motor clockwi...

Страница 24: ...more or when switching a phase advancing capacitor exces sive peak current flows in the input power supply circuit which may damage the converter section In such cases install a DC reactor optional be...

Страница 25: ...Example 2 S Example 3 When one inverter is installed on one power line a noise fil ter is not required MCCB M VS 686SS5 Power Supply Fig 10 Using Input Noise Filter Example 3 S Example 4 MCCB M Isola...

Страница 26: ...ted by the load even if the inverter power supply is OFF Turn OFF the starter be fore performing maintenance inspection or wiring Example LB series of AICUT manufactured by Aisei d Strict Prohibition...

Страница 27: ...used topreventinductivenoise fromgenerated on the output side Alternatively cables can be routed through a grounded metal pipe to prevent inductive noise Keeping the metal pipe at least 30 cm away fr...

Страница 28: ...and Motor Wiring Distance between Inverter and Motor Up to 50m From 50m to 100m More than 100m Carrier Frequency Set value of constant C6 02 12kHz or less Max 12 8kHz or less Max 8 4kHz or less Max 4...

Страница 29: ...Table 4 400V Class Terminal Functions Models CIMR SSA 40P4 to 4015 4018 to 4045 4055 to 4160 4220 to 4300 Max Applicable M O 0 4 to 15 kW 18 5 to 45 kW 55 to 160 kW 185 to 300 kW Max Applicable Motor...

Страница 30: ...C V U W r R L1 S L2 T L3 R S T 1 2 1 3 CIMR SSA2030 to 2075 CIMR SSAD030 4 to D045 V U W Cooling Fan Control Circuit Power Supply RCC R S T 3 Internal Cooling Fan r 1 1 3 Power Supply RCC Control Circ...

Страница 31: ...R r 200 400 3 3 Power Supply RCC Control Circuit Cooling Fan 1 3 r 200 400 V W U Power Supply RCC Control Circuit Cooling Fan 1 The wiring has been completed at the factory prior to shipping 2 Whenin...

Страница 32: ...15 R S T 1 2 3 U V W M8 30 SSA2015 M6 8 R S T 1 2 3 U V W M8 30 SSA2018 M8 14 r M4 0 5 to 5 5 M i R S T 1 2 3 U V W M8 38 Power cable 600V vinyl sheathed Main SSA2022 M8 14 600V vinyl sheathed wire or...

Страница 33: ...M4 0 5 to 5 5 R S T 1 2 3 U V W M8 30 Power cable Main SSA4037 M8 14 Power cable 600V vinyl sheathed Main SSA4037 r M4 0 5 to 5 5 600V vinyl sheathed wire or equivalent R S T 1 2 3 U V W M8 50 q SSA4...

Страница 34: ...M5 8 5 8 M6 8 6 M8 8 8 14 M6 14 6 14 M8 14 8 22 M6 22 6 22 M8 22 8 30 38 M8 38 8 50 60 M8 60 8 50 60 M10 60 10 80 M10 80 10 100 M10 100 10 100 100 12 150 M12 150 12 200 200 12 325 M12 2 325 12 325 M16...

Страница 35: ...o shield sheath of signal lead or optional unit grounding 9 During running NO contact Closed when running Dry contact Contact capacity gnal 10 During running NO contact Closed when running M lti f ti...

Страница 36: ...pair shielded wire for the control circuit line and con nect the shield sheath to the inverter terminal 12 See Fig 17 Wiring distance should be less than 50 m To inverter shield sheath terminal 12 Sh...

Страница 37: ...easy to change operation speed from low to high speed verify the safe working range of the motor and machine before operation Failure to observe this caution can result in personal injury and machine...

Страница 38: ...als are securely tightened V Motor is securely mounted 4 2 SETTING THE LINE VOLTAGE USING JUMPER FOR 400V CLASS 18 5kW AND ABOVE Insert the jumper at the appropriate location corresponding to the inpu...

Страница 39: ...illuminates as shown below when turning the power supply ON Refer tp Section 5 for operation method of digital operator Operation Indicator LED STOP LED ON Display Section Displays frequency referenc...

Страница 40: ...be selected by setting constants b1 01 and b1 02 The factory setting is 1 command from control circuit terminal Table 9 Reference Selection in REMOTE Mode Constant No Name Remarks b1 01 Speed referenc...

Страница 41: ...gital operator to meet user application needs Open loop vector control is set at the factory prior to shipment In the following cases follow the procedures below to set and verify the control method a...

Страница 42: ...l Operator Display 1 Power ON Displays speed reference value G REMOTE LEDs SEQ REF ON 2 Control method selection Move to program mode DRIVE PRGM Constant No display 3 Move to control method selection...

Страница 43: ...1 01 Constant access level 4 A1 02 Control method selection 5 5 Open loop vector control E1 02 Motor capacity selection See remarks Refer to Table A 6 Motor Capacity Selection List in Appendix 4 E1 03...

Страница 44: ...A If two values for A are shown on the nameplate set E1 04 to the value in the lower row E1 05 Number of motor poles POLES If POLES is not shown on the nameplate set E1 05 to 6 E1 06 Motor max speed...

Страница 45: ...eps to be low 3 7 DRIVE PRGM Constant No display 3 Move to access level A1 01 RESET 4 Verify the set value DATA ENTER 5 Change to ADVANCED RESET 6 Write in the value DATA ENTER Displays for 0 5 second...

Страница 46: ...turn to constant No display DSPL 18 Motor rated current setting Move to motor rated current E1 04 RESET 19 Verify the set value DATA ENTER G Example 200V 1450 min 1 7 5kW 20 Set rated current accordin...

Страница 47: ...4 8 12 kHz 40P4 to 4030 2 4 8 12 kHz High Magnetic noise Low 2022 to 2075 2 4 8 kH 4037 to 4075 2 4 8 kHz High Magnetic noise Low 12 kHz cannot be set 4110 to 4160 High Magnetic noise Low 4185 to 4300...

Страница 48: ...e value DSPL Depress four times G In case of motor speed malfunctions refer to the table below for corrective actions Fault Contents Corrective Actions Motor speed displays in reverse polarity If the...

Страница 49: ...ation 1 2 3 4 5 Forward Run at Low Speed 30 min 1 Fig 22 Operation Pattern of PG Zero pulse Adjustment Table 16 PG Zero pulse Adjustment Step Description Key Sequence Digital Operator Display 1 Power...

Страница 50: ...e DATA ENTER Change the value to 02 tuning mode RESET Write in the value DATA ENTER Displays for 0 5 seconds Setting completed Return to drive mode DRIVE PRGM 3 Adjustment start RUN Automatic adjustme...

Страница 51: ...LOCAL mode LOCAL REMOTE REMOTE LEDs SEQ REF OFF G FWD LED ON REV LED OFF 2 Forward jog run 10 Perform jog run Runs while depressing JOG key Motor rotates at low speed Depress the key for 2 seconds or...

Страница 52: ...hes the load flow V Status indicator LEDs and digital operator display are correct a Operation by Digital Operator The diagram below shows a typical operation pattern using the digital operator The nu...

Страница 53: ...for 2 seconds G Select motor speed monitor display DSPL G 4 Forward run Perform forward run 25 RUN Motor rotates by de pressing RUN key RUN RUN LED ON FWD LED ON G 5 Speed reference value change 25 1...

Страница 54: ...Control Circuit Terminal Step Description Key Sequence Digital Operator Display 1 Power ON Displays speed reference value G REMOTE LED SEQ REF ON 2 Speed reference setting Input speed reference volta...

Страница 55: ...ode alternately Mode selection is possible even during operation When the drive mode is se lected DRIVE LED lights Operation Mode Selection Key Selects the REMOTE and LOCAL digital operator mode alter...

Страница 56: ...thathave beenchanged fromtheir factory setvalues 2 Switching Modes Drive mode or program mode is selected by depressing DRIVE PRGM key The DRIVE LED lights when drive mode is selected and goes OFF whe...

Страница 57: ...d At an occur rence of a fault the digital operator enters the fault display mode automatically The display mode returns to the one selected previously by depressing RESET key Table 21 Typical Operati...

Страница 58: ...e in the set value DATA ENTER G Display stops blinking for 2 seconds G Display starts blinking again 2 Monitor Display Example Monitoring DC bus voltage U1 07 during speed reference display Table 23 T...

Страница 59: ...ital Operator Display Remarks Motor rotating at 50 speed G Overcurrent occurs Displays the fault 1 Move to program mode DRIVE PRGM 2 Verify the speed reference at fault occurrence RESET 3 Verify the v...

Страница 60: ...xclusive for monitoring A1 01canbeset readandUconstantsinQUICK STARTlevelcanberead 2 QUICK START Constants required for quick start operation can be set read 3 BASIC Constants required for basic opera...

Страница 61: ...scription Key Sequence Digital Operator Display Remarks Displaying speed reference G 1 Move to program mode DRIVE PRGM Constant No display Displays the constant No selected formerly 2 Select A1 03 RES...

Страница 62: ...ts E Motor related constants F Option related constants H Control circuit terminal related constants L Protection related constants o Digital operator related constants T Tuning related constants Exam...

Страница 63: ...n in Modified Constants Mode Step Description Key Sequence Digital Operator Display Remarks Power ON 1 Switch to REMOTE mode LOCAL REMOTE G REMOTE LED ON 2 Select modified constants mode RESET DRIVE P...

Страница 64: ...turned OFF The capacitors are still charged and can be dangerous S Only authorized personnel should be permitted to perform maintenance inspections or parts replacement Remove all metal objects watche...

Страница 65: ...lace the board Cooling Fan For abnormal noise and vibration Whether the cumulative operation time exceeds 20 000 hours or not Replace the cooling fan Power Elements Accumulation of dust and dirt Blow...

Страница 66: ...ply wiring Correct the line voltage A Pre charge contactor open UV3 The pre charge contactor opened while running or decelerating A Momentary power loss UV The main circuit DC voltage fell below the u...

Страница 67: ...side of the inverter Motor is faulty Unbalanced impedance in motor Check the output wiring Re tighten the input terminal screws Check the disconnection of the motor coil Decrease ASR proportional p ga...

Страница 68: ...lished 5 seconds after supplying power MPU peripheral element check fault initial Insert the digital operator connector again A Control circuit fault 2 CPF01 Digital operator transmission fault Transm...

Страница 69: ...tis fy the following conditions E1 06 E1 07 E1 08 Check and set the constant data D Energy saving control constants setting fault Energy saving control constant values are out of range Check the motor...

Страница 70: ...Speed reference selection b1 01 run com mand selection b1 02 correct Input the correct set value Motor rotation reverses Wiring of terminals U V W correct Match wiring to the phase order of the motor...

Страница 71: ...Inv Instantaneous Overcurrent Motor coasts to a stop at approx 200 of inverter rated current Blown Fuse Protection Motor coasts to a stop by blown fuse ons Overload Motor coasts to a stop after one mi...

Страница 72: ...l overload relay In Instantaneous Overcurrent Motor coasts to a stop at approx 200 of inverter rated current Blown Fuse Protection Motor coasts to a stop by blown fuse ns Overload Motor coasts to a st...

Страница 73: ...00 V class inverters of 15 kW or lower in an enclosure D H1 H W1 W 4 d H2 200 V 400 V Class Inverters of 18 5 kW and Higher The following diagram shows a 200 V class 18 5 kW inverter D H1 H W1 W 4 d H...

Страница 74: ...140 280 160 126 266 7 0 3 M5 0 75 140 280 160 126 266 7 0 3 140 280 160 126 266 7 0 3 M5 1 5 4 4 2 2 140 280 180 126 266 7 0 4 5 140 280 180 126 266 7 0 4 5 M5 3 7 4 5 4 5 Option 5 5 200 300 205 186...

Страница 75: ...function Contact Output 250 VAC 1 A or less 30 VDC 1A or less Signal during Running at Factory Setting 10 9 20 19 Fault Contact Output 250 VAC 1 A or less 30 VDC 1 A or less 18 AM 23 Multi function A...

Страница 76: ...l Baseblock 2 Reverse Run when CLOSED Multi function Contact Input Sequence Common Terminal 0V 12 Shield Sheath Connection Terminal 13 Master Speed Ref 0 to 10V 20k 14 Master Speed Ref 4 to 20mA 250 1...

Страница 77: ...e Common Terminal 0V 12 Shield Sheath Connection Terminal 13 Master Speed Ref 0 to 10V 20k 14 Master Speed Ref 4 to 20mA 250 16 Multi function Analog Input 0 to 10V 20k 33 Speed Setting Power Supply 1...

Страница 78: ...Shield Sheath Connection Terminal 13 Master Speed Ref 0 to 10V 20k 14 Master Speed Ref 4 to 20mA 250 16 Multi function Analog Input 0 to 10V 20k 33 Speed Setting Power Supply 15V 20mA 2 k 2 k 0 to 10...

Страница 79: ...or less Signal during Running at Factory Setting 10 9 20 19 Fault Contact Output 250 VAC 1 A or less 30 VDC 1 A or less THRX OFF ON MC SA Overload Relay Trip Contact of Braking Resistor Unit 1 2 MC TR...

Страница 80: ...ed at Factory Setting 18 Multi function Open Collector Output 48 V 50 mA or less Multi function Output Common 27 Open Collector 2 Speed Agree Signal at Factory Setting 26 Open Collector 1 Zero Speed S...

Страница 81: ...V 1 Forward Run when CLOSED 2 Reverse Run when CLOSED Multi function Contact Input Sequence Common Terminal 0V 12 Shield Sheath Connection Terminal 13 Master Speed Ref 0 to 10V 20k 14 Master Speed Re...

Страница 82: ...step Speed Setting 2 Jog Reference External Baseblock 2 k 2 k 0 to 10 V 4 to 20 mA P 0 to 10 V P 0 V P 17 Aux Speed Ref at Factory Setting 15 Speed Setting Power Supply 15V 20mA 11 0 V 1 Forward Run...

Страница 83: ...reference after soft start 0 01 2 f f U1 21 ASR input speed deviation 0 01 f f U1 22 ASR output 0 01 f f Monitor U1 27 q axis current reference 0 1 f f U1 28 d axis current reference 0 1 f f U1 29 Vo...

Страница 84: ...16 Motor d axis current at fault U1 19 0 1 f f U2 17 Operation status at fault 2 U1 42 Bit f f U2 18 Command 1 from transmission option at fault U1 43 Bit f f U2 19 Command 2 from transmission option...

Страница 85: ...control compensation gain 0 95 b5 02 Proportional gain P 1 00 d1 01 Speed reference 1 0 00 b5 03 Integral I time 1 0 d1 02 Speed reference 2 0 00 b5 04 Integral I limit 100 0 d1 03 Speed reference 3...

Страница 86: ...ion 1 H3 01 Signal level selection terminal 13 0 F1 03 Operation selection at overspeed OS detection 1 H3 02 Gain terminal 13 100 0 F1 04 Operation selection at speed deviation DEV detection 3 H3 03 B...

Страница 87: ...ing item selection 1 L5 01 Number of auto restart attempts 0 L5 02 Auto restart operation selection 0 L6 01 Torque detection selection 1 0 L6 02 Torque detection level 1 150 L6 03 Torque detection tim...

Страница 88: ...A 30 00B 10B 20B 37 00C 10C 20C 45 00D 10D 20D 55 00E 10E 20E 75 00F 10F 20F 400V Class Motor Output kW 1750 min 1 1450 min 1 1150 min 1 0 4 020 120 220 0 75 021 121 221 1 5 022 122 222 2 2 023 123 22...

Страница 89: ...detected The error messages are not re corded in the fault history When the PG zero pulse adjustment is interrupted the value set for T1 02 is automatically returned to 0 The setting for all constants...

Страница 90: ...and then readjust PG zero pulse No No No Yes Cause 1 ASR P gain at start C5 7 is too small Corrective action Increase the ASR P gain at start 1 5 times Cause 2 Motor wiring or rotation direction of PG...

Страница 91: ...U V W U V W Standard Connection Modified Connection 2 Modify the setting of constant F1 05 For flux vector control with PG Set F1 05 PG rotation direction to 0 3 Check the motor speed detection For fl...

Страница 92: ...tive the difference between the speed reference and the motor speed is continuously10 ormoreforthedetection time constant F1 11 or longer 2 In the state where the acceleration speed is negative positi...

Страница 93: ...tor model Revision Setting procedure of motor related constants 4 3 4 Addition Notes of jog operation procedure 7 1 Addition Corrective action of fault display OL1 fault display LF2 and note Revision...

Страница 94: ...Paulo SP Brazil CEP 04304 000 Phone 55 11 5071 2552 Fax 55 11 5581 8795 YASKAWA ELECTRIC EUROPE GmbH Am Kronberger Hang 2 65824 Schwalbach Germany Phone 49 6196 569 300 Fax 49 6196 569 312 YASKAWA ELE...

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