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 Electronic Control System: Technical Manual for 6LY3 Series Engines                                                                      

Control Head

Control Head buttons/lights
N

: Neutral button.  If the control head lever is in the ‘Neutral’ position, pushing this button engages/

disengages 

Shift Disconnect

 mode.  If the associated control head lever is in a ‘Gear Idle’ position, pushing 

this button engages/disengages 

Split Range Throttle

.

SELECT

: If your boat is out

fi

 tted with multiple control stations, the Station Select feature allows you to 

select which station will be used to control the boat.  If your boat only has one control station, then the 
station will automatically be selected upon startup when the control head levers are in Neutral Idle.  A 
continuously lit SELECT lamp indicates a station is active.  This button also controls the brightness of the 
control head lights. 

Station Selection: Control Head in Neutral / Idle

When 

fi

 rst turning the key or start switch to the "ON" position, the green SELECT lamp will 

fl

 ash and the 

NEUTRAL lamp will light up if the control head levers are in the Neutral Idle position. This is an indication 
that no speci

fi

 c helm station has been selected for boat operation. By simply pushing the SELECT button 

at the station desired for operation the 

fl

 ashing green lamp will turn continuous. This indicates control of 

the boat is now at this station location. If you choose to change helm locations, simply push the SELECT 
button at the desired helm location provided the control head is in Neutral Idle.

Indicator Dimming Feature

The lamps on the Control Head(s) can be varied in intensity to a more comfortable level if desired.  If the 
indicator lamps are too bright, push the SELECT button and the lamps will dim. If still too bright, continue 
pressing the SELECT button to cycle through the lamp intensity choices.

Synchronization

The Cruise Sync engine mode feature allows you to synchronize your boat’s engaged engines by 
matching their RPMs and will sync above 20% throttle if the control handles are within 10% of each 
other.  

To engage Sync mode, 

fi

 rst disengage any other engine mode being used.  Match all engine 

shift and throttle settings by moving the active port and starboard control head levers to within 10% of 
each other and press the 

SYNC

 button on the control head.  The 

SYNC

 lamp will 

fl

 ash if the levers are 

not within 10%.  A steady 

SYNC

 lamp con

fi

 rms that Cruise Sync is engaged.  While the engines are 

synchronized, all engine speeds are matched any time the control levers are set to within 10% of each 
other and are above 20% throttle.  

To disengage Sync mode, 

 press the 

SYNC

 button on the control 

head.  

Shift Disconnect

Shift Disconnect is a Control Head mode that allows you to apply throttle without engaging a gear. This 
operation is mostly used when a technician is performing diagnostics on the engine. 

To engage Shift Disconnect mode, move the engine’s lever to the ‘Neutral Idle’ position.  Then press the 
N (Neutral) button next to this lever on the control head.  A 

fl

 ashing N (Neutral) lamp indicates that Shift 

Disconnect mode is engaged for this engine. While in Shift Disconnect mode you can apply throttle in 
Forward or Reverse without actually engaging the gear.

To disengage Shift Disconnect mode, return the engine’s lever to the ‘Neutral Idle’ position and once again 
press the N (Neutral) button next to the lever on the control head.  The N (Neutral) lamp will stop 

fl

 ashing 

and remains continuously lit to indicate that Shift Disconnect mode is disengaged and the transmission(s) 
will now respond to lever commands.

Refer to the Operation Manual for more detailed information.

Control Head Operation

Содержание 6LY3 series

Страница 1: ...Electronic Control System Technical Manual for 6LY3 Series Engines Electronic Control System Technical Manual for 6LY3 Series Engines Revision 1 0...

Страница 2: ...with the above Directive Maximum performance and compliance with the EMC Directive can only be ensured by correct installation It is strongly recommended that the installation conforms with the follo...

Страница 3: ...Engine Harness Single Engine CE425xx Engine Harness Dual Engine CE415xx Engine Harness Dual Engine CE425xx Engine Harness Power Diagram Outline Power Diagram Single Engine Power Diagram Dual Engine 1...

Страница 4: ...iv Electronic Control System Technical Manual for 6LY3 Series...

Страница 5: ...Electronic Control System Technical Manual for 6LY3 Series Engines...

Страница 6: ...vi Electronic Control System Technical Manual for 6LY3 Series 1 Components...

Страница 7: ...Engines Components Engine Interface Modules Dual CANBus Control Head Digital Engine Displays i5601E First Station Ignition Rocker Panels Note Key Switch Panel assemblies are also available The pin out...

Страница 8: ...2 Electronic Control System Technical Manual for 6LY3 Series 2 System Overview...

Страница 9: ...ad Yanmar i5601E Digital Display The unit displays real time data as well as warnings or alarms for any engine abnormality Diagnostic codes are also displayed for use by Yanmar technicians Shift Throt...

Страница 10: ...4 Electronic Control System Technical Manual for 6LY3 Series 3 i5600 Digital Display...

Страница 11: ...volts DC Audible Alarm 4KHz Internal sounder External output Open Collector 500mA Communication NMEA 2000 Operating Temperature 25C to 75C 13F to 167F Storage Temperature 40C to 80C 40F to 176F Prote...

Страница 12: ...6 Electronic Control System Technical Manual for 6LY3 Series...

Страница 13: ...ht Arrow acts on current menu item EXIT Exits Menus and returns to Display Mode Down Arrow moves menu selection down Up Arrow moves menu selection down Right Arrow acts on current menu item EXIT Moves...

Страница 14: ...ionality Units Menu Eng units Language Menu Select one of 8 languages Tach Range 0 3000 Select Tachometer Scale Range SPEED Adjust speed Depth Offset Set Hull offset Default Monitor Set i5501E unit ba...

Страница 15: ...switch displays over to display the appropriate text per the language table selected Menu Item Selections SPEED MPH Km h Knots DEPTH Feet Fathoms Meters TEMP Fah Cels DISTANCE Miles Km Nm WIND APP TR...

Страница 16: ...The current depth as measured by the transducer is listed for comparison to a known depth value Display choice Function DEPTH OFFSET Variable adjustment factor 0 no adjustment For meters the Range is...

Страница 17: ...n ON Turns on Audible Beeper OFF Turns off Audible Beeper About Upon entry into the User Setttings Menu the software will get data from the network i83xx and CH67 Control Head Units If necessary the s...

Страница 18: ...ance timer The Right Arrow button is used to reset the I2 Unit s Maintenance Timer A message will be sent to the i83XX unit to cause the reset of the timer Docking Mode Displayed only if the Number of...

Страница 19: ...available it may be configured in a variety of ways The default is set to split the throttle range between trolling operation and throttle operation with 60 of the range used to operate the trolling v...

Страница 20: ...ead Units If necessary the software will try up to 3 times to connect and retrieve data from the units If retieval is successful the user will be presented the Troll Settings Menu RETRY will try to re...

Страница 21: ...alue of 50 would divide the lever equally between troll the first 50 and throttle the last 50 Back Moves back to Main Menu Before doing so the system will check to see if any settings changed need to...

Страница 22: ...ler loading onto the engine At the bottom of the screen is the trolling status as invoked by the control head Right Arrow acts on current menu item It will change the 3rd 4th buttons to Plus and Minus...

Страница 23: ...labeled for ease of connectivity 1 Control Head 1 Port and Starboard and Control Head 2 Port and Starboard if dual configu ration 2 CH67000 CANBus Interface module GREY and BLACK connectors one per c...

Страница 24: ...18 Electronic Control System Technical Manual for 6LY3 Series 4 Control Head...

Страница 25: ...boxes that may still be flashing and they will then change to a steady highlighted state Alarm blocks remain highlighted as long as the alarm condition engine fault remains and will automatically res...

Страница 26: ...ruly forward and reverse is truly reverse A quick in and out of gear test is recommended Ensure that the boat is clear of all obstacles forward and aft before conducting this test With the engine runn...

Страница 27: ...too bright continue pressing the SELECT button to cycle through the lamp intensity choices Synchronization The Cruise Sync engine mode feature allows you to synchronize your boat s engaged engines by...

Страница 28: ...N Neutral button next to this lever on the control head The N Neutral lamp will flash to indicate that Split Range Throttle is engaged While in Split Range Throttle the system will shift normally but...

Страница 29: ...Electronic Control System Technical Manual for 6LY3 Series Engines...

Страница 30: ...24 Electronic Control System Technical Manual for 6LY3 Series 5 i8320 Engine Interface...

Страница 31: ...g input from a fuel level transducer A buffered 5 VDC reference is also available to drive devices requiring power Range 0 to 5 VDC Signal Names Fuel Level REF Fuel Level SIGNAL Transmission Oil Press...

Страница 32: ...ternal power J1 Power Mates with DT06 3S E003 A Battery Positive B No Connection C Battery Negative J2 Not Used J3 Accessory Interface Mates with DT06 8S 1 Water in Fuel Sensor 2 Voltage Troll Referen...

Страница 33: ...hat can be used to operate an audible alarm The i8320 25 Engine Interface Module generates a return to ground connection that is active low and rated for 1amp The signal comes out of the i8320 25 on J...

Страница 34: ...28 Electronic Control System Technical Manual for 6LY3 Series 6 Gauges...

Страница 35: ...on the back of each gauge that connects to any other i2000 series gauge which may be strung together in any order Front of i2000 series gauge The i2200 Series The i2200 series gauges are similar in fr...

Страница 36: ...00 hour humidity test per Section 24 7 4 of ABYC P 24 Salt Spray Atmosphere Perform 300 hours of salt fog per ASTM B117 Water Resistance Hose Down The gauges and SIM shall not allow any water to enter...

Страница 37: ...Electronic Control System Technical Manual for 6LY3 Series Engines Single Engine Set Up Dual Engine Set Up Gauge Mounting Dimensions Dimensions in inches CAN Bus CAN Bus Port Starboard i2000...

Страница 38: ...um distances between gauges on a panel are 3 90 center to center for 3 inch to 3 inch 3 25 center to center for 3 inch to 2 inch 2 60 center to center for 2 inch to 2 inch Panel Thickness 16 ga to 1 i...

Страница 39: ...of salt fog per ASTM B117 Water Resistance Hose Down The gauges and SIM shall not allow any water to enter any of the enclosures when exposed to 100 liters of water per minute for three minutes per co...

Страница 40: ...34 Electronic Control System Technical Manual for 6LY3 Series Typical Single Engine Single Station System Typical Dual Engine Single Station System...

Страница 41: ...power to gauge Connector Pin Name Function 1 GROUND Power return 2 GAUGE_LINK_B Communication link between gauges 3 GAUGE_LINK_A Communication link between gauges 4 N C No connection 5 N C No connect...

Страница 42: ...um distances between gauges on a panel are 3 90 center to center for 3 inch to 3 inch 3 25 center to center for 3 inch to 2 inch 2 60 center to center for 2 inch to 2 inch Panel Thickness 16 ga to 1 i...

Страница 43: ...Electronic Control System Technical Manual for 6LY3 Series Engines...

Страница 44: ...38 Electronic Control System Technical Manual for 6LY3 Series 6 NMEA 2000 Network...

Страница 45: ...ift Delay 0 2 0 2 Station Select Protection Off Off With Trolling Engine Interface part number i8325P i8325S Idle RPM 700 700 Sync Cruise Cruise Lead Engine Port Port Troll Trans Type ZF ZF Troll RPM...

Страница 46: ...an available address on the network The software accomplishes this through a method referred to as Address Claiming In simple terms a device coming onto the network will try to Claim an address This r...

Страница 47: ...t tightly tie down the T connectors as this will create stress The Network must consists of a single cable run to which devices are connected to it by means of a T Connector All products must connect...

Страница 48: ...typical electrical interface to the bus is illustrated below Network power in some cases powers only the interface to the bus as illustrated above This is true for any unit that uses an additional pow...

Страница 49: ...are male and female To avoid a mismatch it is best to work from one end toward the other If you must work from both ends toward the middle assure that the mating point will be a male female connectio...

Страница 50: ...44 Electronic Control System Technical Manual for 6LY3 Series System Diagrams 6LY3 System Diagram...

Страница 51: ...Electronic Control System Technical Manual for 6LY3 Series Engines 6LY3 System Diagram...

Страница 52: ...46 Electronic Control System Technical Manual for 6LY3 Series 7 Power Diagram...

Страница 53: ...tch The gauge of the wire depends on the length of the cable 2 Battery negative to engine block The gauge of the wire depends on the length of the cable 3 Battery negative to the engine connector usin...

Страница 54: ...48 Electronic Control System Technical Manual for 6LY3 Series Power Diagram 30 AMP Power Diagram...

Страница 55: ...Electronic Control System Technical Manual for 6LY3 Series Engines Power Diagram...

Страница 56: ...50 Electronic Control System Technical Manual for 6LY3 Series System Diagrams 6LY3 System Diagram...

Страница 57: ...Electronic Control System Technical Manual for 6LY3 Series Engines Power Diagram 30 AMP System Diagrams...

Страница 58: ...52 Electronic Control System Technical Manual for 6LY3 Series 8 Transmission Diagram...

Страница 59: ...Electronic Control System Technical Manual for 6LY3 Series Engines Transmission Diagram Twin Disc Transmission Connections...

Страница 60: ...54 Electronic Control System Technical Manual for 6LY3 Series Transmission Diagram Twin Disc Transmission Connections w Trolling...

Страница 61: ...Electronic Control System Technical Manual for 6LY3 Series Engines Transmission Diagram ZF Transmission Connections w Trolling...

Страница 62: ...56 Electronic Control System Technical Manual for 6LY3 Series 9 Cable Information...

Страница 63: ...t temp O 2 Can R1 Cable CE404XX Signal Color J1 Engine J2 Room Helm Ignition V 1 1 Alarm Horn O 2 2 Bat R 3 3 Ground Bk 4 4 Sub Throttle Y 5 6 Cable CE425XX Signal Color Gear Engine NMEA Item Charge 1...

Страница 64: ...58 Electronic Control System Technical Manual for 6LY3 Series Cable Information Rocker Switch Panel Diagram 1st Station...

Страница 65: ...Electronic Control System Technical Manual for 6LY3 Series Engines Cable Information Rocker Switch Panel Diagram 2nd Station if equipped...

Страница 66: ...60 Electronic Control System Technical Manual for 6LY3 Series Cable Information Key Switch Panel Diagram 1st Station 0 0 0 0 0 0...

Страница 67: ...Electronic Control System Technical Manual for 6LY3 Series Engines Cable Information Key Switch Panel Diagram 2nd Station if equipped 0 0 0 0 0 0...

Страница 68: ...62 Electronic Control System Technical Manual for 6LY3 Series 10 Deutsch Connections...

Страница 69: ...Electronic Control System Technical Manual for 6LY3 Series Engines Deutsch Connections Deutsch Connector Insertion Removal LADD Industries...

Страница 70: ...64 Electronic Control System Technical Manual for 6LY3 Series 11 Mounting Templates...

Страница 71: ...Electronic Control System Technical Manual for 6LY3 Series Engines Single Lever Control Head Template CH64600 Mounting Templates...

Страница 72: ...66 Electronic Control System Technical Manual for 6LY3 Series Mounting Templates...

Страница 73: ...3 Series Engines i5601E Digital Display If this template has been downloaded electronically or copied from another document please verify all template dimensions prior to cutting as different printers...

Страница 74: ...please verify all template dimensions prior to cutting as different printers copiers may scale differently 50 1st Station Ignition Panel CP19100 U S to Metric 2 376 inches 60 35 mm 1 188 inches 30 2...

Страница 75: ...3 Series Engines i5601E Digital Display If this template has been downloaded electronically or copied from another document please verify all template dimensions prior to cutting as different printers...

Страница 76: ...her document please verify all template dimensions prior to cutting as different printers copiers may scale differently U S to Metric 1 2 inches 12 7 mm 3 16 inches 4 76 mm 1 9 16 inches 39 7 mm 3 1 8...

Страница 77: ...Electronic Control System Technical Manual for 6LY3 Series Engines...

Страница 78: ...72 Electronic Control System Technical Manual for 6LY3 Series 12 Troubleshooting...

Страница 79: ...Electronic Control System Technical Manual for 6LY3 Series Engines Troubleshooting...

Страница 80: ...74 Electronic Control System Technical Manual for 6LY3 Series 13 Spare Parts Information...

Страница 81: ...xt harness 10 CE40520 1 Second Station Ext harness 20 CE40527 1 Second Station Ext harness 27 CE40560 1 Second Station Ext harness 60 CE41200 1 Jumper Trans Switch CE41800 1 Alarm Shutdown Harness CM1...

Страница 82: ...extension 30 DS SE Qty Part Number Description 1 YMLY301 Yanmar LY3 Single Engine Kit 1 CUKLYSE Control Unit Kit Single Engine 0 CUKTLYSE Control Unit Kit SE w Trolling 1 CE41906 ZF Transmission Harne...

Страница 83: ...e extension 30 DS DE Qty Part Number Description 1 YMLY301P Yanmar LY3 Port Engine Kit 1 YMLY301S Yanmar LY3 Starboard Engine Kit 1 CUKLYDE Control Unit Kit Dual Engine 0 CUKTLYDE Control Unit Kit DE...

Страница 84: ...Module SFC 4400 Dual Engine 6857500 1 CH67000 Hardware Platform i8320P 1 i8320 Port Interface i8320C 1 i8320 Center Engine Interface i8320S 1 i8320 Starboard Interface i8325P 1 i8325P Port Interface...

Страница 85: ...Std Bezel i2017B 1 2 Oil Pressure 0 125psi Std Bezel i2018 1 2 Water Pressure 0 30psi Std Bezel i2019 1 2 Eng Trim DN UP Std Bezel CANBus gauges w Black Dial White Graphics Gray Bezel 780125SDFB 1 2 F...

Страница 86: ...hite Dial Black Graphics Chrome Domed Bezel 780138SDFB 1 2 Fuel Gauge Primary 780217SDFB 1 2 Fuel Gauge Auxiliary 780139SDFB 1 2 Volt 10 16V DC 780140SDFB 1 2 Eng Trim DN UP 780141SDFB 1 2 Water Temp...

Страница 87: ...Electronic Control System Technical Manual for 6LY3 Series Engines...

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