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7800 SERIES EC7890A,B/RM7890A,B RELAY MODULE

65-0204–1

19

Equipment Recommended

1

Voltmeter (1M ohm/volt minimum sensitivity) set on the
0-300 Vac scale.

2

Two jumper wires of insulated no. 14 wire, 12 inches
(304.8 mm) long, with insulated alligator clips at both
ends.

General Instructions

A

Perform all applicable tests listed in Table 4 in the
order listed.

B

MAKE SURE THAT ALL MANUAL FUEL SHUTOFF
VALVE(S) ARE CLOSED.

C

Perform only those tests designated for the specific
7890 model being tested.

D

Raise the setpoint of the operating controller to
simulate a 

call for heat.

E

For each test, open the master switch and install the
jumper wire(s) between the subbase wiring terminals
listed in the Test Jumpers column of Table 4.

F

Close the master switch before observing operation.

G

Read the voltage between the subbase wiring terminals
listed in the Voltmeter column of Table 4.

H

If there is no voltage or the operation is abnormal,
check the circuits and external devices as described in
the last column.

I

Check all wiring for correct connections, tight terminal
screws, correct wire, and proper wiring techniques.
Replace all damaged or incorrectly sized wires.

J

Replace faulty controllers, limits, interlocks,
actuators, valves, transformers, motors and other
devices as required.

K

Obtain normal operation for each required test before
continuing the checkout.

L

After completing each test, be sure to remove the test
jumper(s).

WARNING

Make sure all manual fuel shutoff valves are closed.

MPORTANT

Low fuel pressure limits, if used, can be open.
Bypass them with jumpers for the remaining Static
tests (if required).

Table 4. Static Checkout.

Test

No.

7890

Models

Test

Jumpers

Voltmeter

Normal Operation

If Operation Is Abnormal,  

Check the Items Listed Below

1

All

None

3-L2

Line voltage at terminal 3.

1. Master switch.
2. Power connected to the master switch.
3. Overload protection (fuse, circuit

breaker) has not opened the power line.

2

All

None

6-L2

Line voltage at terminal 6.

1. Limits.
2. Burner controller.

3

All

3-10

Ignition spark (if ignition
transformer is connected to
terminal 10).

1. Watch for spark or listen for buzz.

a. Ignition electrodes are clean.
b. Ignition transformer is okay.

4

All

3-8

1. Ignition spark (if ignition

transformer is connected to
terminal 8).

2. Automatic pilot valve opens (if

connected to terminal 8).

NOTE:  Refer to wiring diagram

of system being tested.

1. Watch for spark or listen for buzz.

a. Ignition electrodes are clean.
b. Ignition transformer is okay.

2. Listen for click or feel head of valve for

activation.
a. Actuator if used.
b. Pilot valve.

5

All

3-9

Automatic fuel valve(s) opens. If
using direct spark ignition, check
the first stage fuel valve(s)
instead of the pilot valve.

Same as test no. 5. If using direct spark
ignition, check the first stage fuel valve(s)
instead of the pilot valve.

6

All

3-4

Alarm (if used) turns on.

1. Alarm

Final

All

CAUTION

After completing these tests, open the master switch and remove all 

test jumpers from the

subbase terminals. Also remove bypass jumpers from the low fuel pressure limits (if used).

Содержание 7800 Series

Страница 1: ...umpers GENERAL The Yamatake Honeywell EC7890A B RM7890A B is a micro processor based integrated burner control for automatically fired gas oil or combination fuel single burner applications Except whe...

Страница 2: ...onnection between the subbase and the control panel or the equipment The earth ground wire must be capable of conducting the current to blow the 20A fuse or breaker in event of an internal short circu...

Страница 3: ...urface corrosion 2 Range of allowable operating frequencies is 45 to 66 Hz 3 2000 VA maximum connected load to 7890 Assembly Environmental Ratings Ambient Temperature Operating 40 F to 140 F Storage 6...

Страница 4: ...er if the detection system fails h When an R7861A is used with an EC7890B the application requires the use of a step down transformer See Fig 14 Plug in Flame Signal Amplifiers Applicable Flame Detect...

Страница 5: ...NAGER part no ZM7850A1001 Network Interface Unit part no Q7700B1004 Communication Interface ControlBus Module part no QS7800A1001 ControlBus 5 Wire Electrical Connector part no 203541 DATA CONTROLBUS...

Страница 6: ...2 155 BURNER CONTROL THREADED MOUNTING HOLES 2 10 32 UNF 1 25 FLAME ROD TARGET CERAMIC INSULATORS IGNITION ELECTRODE Q179C ONLY BRACKET M1983 3 1 8 79 1 21 32 42 1 13 32 36 3 8 10 1 2 13 1 1 16 27 25...

Страница 7: ...11 BSP P1 INTERNAL THREADS DIN APPROVED C7035A1064 HAS 1 2 14 BSP F INTERNAL THREADS MODEL AVAILABLE WITH 12 FOOT 3 66 METER LEADWIRES 2 3 INSERTION DEPTH 6 FOOT 1 83 METER LEADWIRES 2 3 M1945A 2 5 8...

Страница 8: ...nal system fault occurred c Main valve terminal is not energized d No flame present and configuration jumper is selected for lockout e Pilot valve terminal is not energized SAFETY PROVISIONS Internal...

Страница 9: ...tinually through STANDBY to detect any possibility of a runaway detector or a flame If a flame exists a safety shutdown occurs A standard amplifier is energized continually through STANDBY if a flame...

Страница 10: ...f part 15 of FCC rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residential area is like...

Страница 11: ...must be capable of conducting the current to blow the 20A fuse or breaker in event of an internal short circuit The 7890 needs a low impedance ground connection to the equipment frame which in turn n...

Страница 12: ...AY TO SWITCH THE F LEAD THE RELAY MUST HAVE GOLD CLAD OR GOLD FLASH CONTACTS AND A 120 VAC COIL POWER THE RELAY COIL FROM THE Q7800 SUBBASE TERMINAL 8 CONNECT THE RELAY CONTACTS BETWEEN THE F LEAD OF...

Страница 13: ...ION TRANSFORMER MAIN VALVE 1 Q7800 2 2 3 3 5 4 L2 FOR A CONTINUOUS OR STANDING PILOT INSTALL AN EXTERNAL RELAY TO SWITCH THE F LEAD THE RELAY MUST HAVE GOLD CLAD OR GOLD FLASH CONTACTS AND A 230 VAC C...

Страница 14: ...for electrical signal voltage probes 3 Make sure no subbase wiring is projecting beyond the terminal blocks Tuck in wiring against the back of the subbase so it does not interfere with the knife blad...

Страница 15: ...required checkout tests Installing The Flame Detector NOTE Table 2 and Fig 13 list the flame detection systems available for use with the 7890 Make sure the correct combination of amplifier and flame...

Страница 16: ...b 2a EARTH GROUND C7076A OR C7076D TERMINAL BLOCK L2 COMMON L1 HOT G F X X FLAME ROD G F X X PHOTOCELL 1 FLAME DETECTOR LEADS ARE COLOR CODED THE BLUE LEAD MUST BE CONNECTED TO THE F TERMINAL AND THE...

Страница 17: ...Up Safe Start Check The 7890 verifies that a flame does not exist and proceeds into the Ignition Trial If a flame is present the 7890 will recycle to the STANDBY period If the critical loads are not i...

Страница 18: ...a jumper on the subbase 3 Before continuing to the next test be sure to remove the test jumper s used in the previous tests 4 Replace all limits and interlocks not operating properly Do not bypass lim...

Страница 19: ...mper s WARNING Make sure all manual fuel shutoff valves are closed MPORTANT Low fuel pressure limits if used can be open Bypass them with jumpers for the remaining Static tests if required Table 4 Sta...

Страница 20: ...mum sensitivity 0 300 Vac capability 0 6000 ohm capability 0 10 Vdc capability Checkout Summary Preliminary inspection all installations Flame signal measurement all installations Initial lightoff che...

Страница 21: ...the peaks and valleys caused by the self checking operation 6 The meter reading must be as specified in Table 5 after all tests are completed and all adjustments are made As an option the flame signal...

Страница 22: ...on the subbase and close the master switch and return to step 4 7 When the pilot ignites measure the flame signal If the pilot flame signal is unsteady or approaching the 1 25 Vdc minimum value adjus...

Страница 23: ...for flame stability and input rating If a second stage is used proceed to step 18 P Shut down the system by opening the burner switch or by lowering the setpoint of the operating controller Make sure...

Страница 24: ...itches L Run the system through another cycle to check for normal operation M Return the system to normal operation Ignition Interference Test All Flame Rods Test to be sure that a false signal from a...

Страница 25: ...or Ignition Spark Response Test All Ultraviolet Detectors Test to be sure that the ignition spark is not actuating the FLAME LED 1 Close the pilot and main burner manual fuel shutoff valve s 2 Start t...

Страница 26: ...uence status messages indicating INITIATE STANDBY SAFE START CHECK PILOT IGN and RUN The selectable messages also provide visual indication current status and historical status of the equipment such a...

Страница 27: ...line voltage is at a sufficient level for proper operating parameters STANDBY The LED indicates the burner status POWER The burner can be placed in STANDBY by opening the burner switch or if the opera...

Страница 28: ...Wanchai Hong Kong Home and Building Control Honeywell Limited Honeywell Limit e 155 Gordon Baker Road North York Ontario M2H 2C9 Honeywell Latin American Division Miami Lakes Headquarters 14505 Comme...

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