CRANKSHAFT AND PISTON
5-30
b. If out of specification, rebore or replace the
crankcase, and replace the piston and pis-
ton rings as a set.
c. Measure piston skirt diameter “P” with the
micrometer.
d. If out of specification, replace the piston
and piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
f. If out of specification, rebore or replace the
crankcase, and replace the piston and pis-
ton rings as a set.
CHECKING THE PISTON RINGS
1. Measure:
• Piston ring side clearance
Out of specification
→
Replace the piston
and piston rings as a set.
TIP
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings.
2. Install:
• Piston ring
(into the cylinder)
TIP
Use the piston crown to level the piston ring near
bottom of cylinder “a”, where cylinder wear is
lowest.
Bore
85.000–85.020 mm
(3.3465–3.3472 in)
Wear limit
85.050 mm (3.3484 in)
“C” = maximum of D
1
, D
2
, D
3
, D
4
, D
5
, D
6
Piston
Diameter
84.977–84.998 mm
(3.3456–3.3464 in)
• Piston-to-cylinder clearance =
Cylinder bore “C” -
Piston skirt diameter “P”
Piston-to-cylinder clearance
0.043–0.057 mm
(0.0017–0.0022 in)
P
Piston ring
Top ring
Ring side clearance
0.040–0.080 mm
(0.0016–0.0031 in)
2nd ring
Ring side clearance
0.030–0.070 mm
(0.0012–0.0028 in)
b. Upper of cylinder
a
b
Содержание UMAX
Страница 1: ...SERVICE MANUAL UTILITY VEHICLE J0F F8197 E1 YUM1A YUM2A YUM2E LIT 19616 A0 37...
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Страница 25: ...GENERAL SPECIFICATIONS 2 2 1174 kg 2589 lb YUM2E Hill claiming ability 20 YUM1A 15 YUM2A YUM2E...
Страница 33: ...ELECTRICAL SPECIFICATIONS YUM1A YUM2A 2 10 USB fuse 5 A...
Страница 43: ...TIGHTENING TORQUES 2 20...
Страница 46: ...CABLE ROUTING 2 23 YUM1A Front and rear A B C 1 1 1 1 2 3 4 3 4 1 2 3 4 5 6...
Страница 48: ...CABLE ROUTING 2 25 YUM1A Left side A B D C 1 2 3 4 4 4 4 5 6 7 8 9...
Страница 50: ...CABLE ROUTING 2 27 YUM1A Brake and throttle cables A B 1 3 2 3 1 2 2 4 5...
Страница 52: ...CABLE ROUTING 2 29 YUM1A Shift cables 1 2 3 1 2 4 1 2...
Страница 53: ...CABLE ROUTING 2 30 1 Shift control cable forward 2 Shift control cable reverse 3 Plastic band 4 Reverse switch...
Страница 54: ...CABLE ROUTING 2 31 YUM2A Frame top view A B C 1 1 1 2 3 4 5 6 7 8 1 1 1 1 1 2 3 6 9 10 11 12 13 14 15 16 D E...
Страница 56: ...CABLE ROUTING 2 33 YUM2A Front and rear A B C D 1 1 1 1 1 2 2 3 3 4 4 3 4 5 6 7...
Страница 58: ...CABLE ROUTING 2 35 YUM2A Left side A B C D 1 2 3 4 4 4 4 6 7 8 9 10 5...
Страница 60: ...CABLE ROUTING 2 37 YUM2A Brake throttle and shift cables A A B C D 1 1 2 3 3 4 5 4 5 6 6 7 8 9...
Страница 62: ...CABLE ROUTING 2 39 YUM2E Frame top view A A B 1 2 3 4 5 6 7 C D E E 6 6 6 8 9 10 11 12...
Страница 64: ...CABLE ROUTING 2 41 YUM2E Front and rear 1 1 2 3 4 3 A...
Страница 66: ...CABLE ROUTING 2 43 YUM2E Left side B 2 1 3 4 5 6 7 8 9 10 11 A 9...
Страница 68: ...CABLE ROUTING 2 45 YUM2E Brake cable A A B C 1 2 4 3...
Страница 70: ...CABLE ROUTING 2 47...
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Страница 96: ...4 YEAR CHECKS 3 23...
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Страница 134: ...FRONT SUSPENSION COMPONENTS 4 35 4 3 1 2 5 a...
Страница 138: ...REAR SUSPENSION COMPONENTS 4 39...
Страница 174: ...CRANKSHAFT AND PISTON 5 35...
Страница 196: ...TRANSMISSION YUM1A YUM2A 7 13 Refer to CHECKING THE SHIFT LEVER YUM1A YUM2A on page 3 8...
Страница 202: ...TRACTION MOTOR YUM2E 7 19...
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Страница 217: ...CHARGING SYSTEM YUM1A YUM2A 8 12...
Страница 218: ...CHARGING SYSTEM YUM2E 8 13 CHARGING SYSTEM YUM2E CIRCUIT DIAGRAM R R B R B B B B 27 28 27 Battery 28 Charging receptacle...
Страница 223: ...LIGHTING SYSTEM YUM1A YUM2A 8 18...
Страница 227: ...LIGHTING SYSTEM YUM2E 8 22...
Страница 233: ...SIGNALING SYSTEM YUM1A YUM2A 8 28...
Страница 243: ...FUEL INJECTION SYSTEM YUM1A YUM2A 8 38...
Страница 247: ...FUEL PUMP SYSTEM YUM1A YUM2A 8 42...
Страница 284: ...ELECTRICAL COMPONENTS YUM2E 8 79...
Страница 313: ...PC GENIUS GOLF CAR PROGRAMMING SYSTEM YUM2E 9 28...
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