5
ENGINE
ENGINE REMOVAL ........................................................................................ 5-1
REMOVING THE ENGINE ........................................................................ 5-6
INSTALLING THE ENGINE....................................................................... 5-6
CAMSHAFTS................................................................................................... 5-9
REMOVING THE CAMSHAFTS.............................................................. 5-11
CHECKING THE CAMSHAFTS .............................................................. 5-12
CHECKING THE CAMSHAFT SPROCKETS ......................................... 5-13
CHECKING THE TIMING CHAIN GUIDES............................................. 5-13
CHECKING THE TIMING CHAIN TENSIONER...................................... 5-13
INSTALLING THE CAMSHAFTS ............................................................ 5-14
CYLINDER HEAD.......................................................................................... 5-18
REMOVING THE CYLINDER HEAD....................................................... 5-19
CHECKING THE CYLINDER HEAD ....................................................... 5-19
INSTALLING THE CYLINDER HEAD ..................................................... 5-19
VALVES AND VALVE SPRINGS.................................................................. 5-21
REMOVING THE VALVES...................................................................... 5-22
CHECKING THE VALVES AND VALVE GUIDES .................................. 5-22
CHECKING THE VALVE SEATS ............................................................ 5-24
CHECKING THE VALVE SPRINGS........................................................ 5-25
CHECKING THE VALVE LIFTERS ......................................................... 5-26
INSTALLING THE VALVES .................................................................... 5-26
GENERATOR AND STARTER CLUTCH...................................................... 5-28
REMOVING THE GENERATOR ............................................................. 5-31
REMOVING THE STARTER CLUTCH ................................................... 5-31
CHECKING THE STARTER CLUTCH .................................................... 5-31
INSTALLING THE STARTER CLUTCH .................................................. 5-32
INSTALLING THE GENERATOR............................................................ 5-32
PICKUP ROTOR............................................................................................ 5-34
REMOVING THE PICKUP ROTOR ........................................................ 5-35
INSTALLING THE PICKUP ROTOR ....................................................... 5-35
ELECTRIC STARTER ................................................................................... 5-37
CHECKING THE STARTER MOTOR ..................................................... 5-39
ASSEMBLING THE STARTER MOTOR................................................. 5-40
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
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