CONNECTING RODS AND PISTONS
5-110
2. Install:
• Piston ring
(into the cylinder)
NOTE:
Level the piston ring into the cylinder with the
piston crown.
3. Measure:
• Piston ring end gap
Out of specification
→
Replace the piston
ring.
NOTE:
The oil ring expander spacer’s end gap cannot
be measured. If the oil ring rail’s gap is exces-
sive, replace all three piston rings.
EAS24440
CHECKING THE PISTON PIN
The following procedure applies to all of the pis-
ton pins.
1. Check:
• Piston pin
Blue discoloration/grooves
→
Replace the
piston pin and then check the lubrication sys-
tem.
2. Measure:
• Piston pin outside diameter “a”
Out of specification
→
Replace the piston pin.
3. Measure:
• Piston pin bore diameter “b”
Out of specification
→
Replace the piston.
Piston ring
Top ring
Ring side clearance
0.030–0.070 mm (0.0012–
0.0028 in)
Limit
0.120 mm (0.0047 in)
2nd ring
Ring side clearance
0.020–0.060 mm (0.0008–
0.0024 in)
Limit
0.120 mm (0.0047 in)
a. 5 mm (0.20 in)
Piston ring
Top ring
End gap (installed)
0.35–0.45 mm (0.0138–0.0177
in)
Limit
0.70 mm (0.0276 in)
2nd ring
End gap (installed)
0.75–0.85 mm (0.0295–0.0335
in)
Limit
1.20 mm (0.0472 in)
Oil ring
End gap (installed)
0.20–0.60 mm (0.0079–0.0236
in)
Piston pin outside diameter
18.991–19.000 mm (0.7477–
0.7480 in)
Limit
18.971 mm (0.7469 in)
Содержание FJR1300A(X)
Страница 1: ...2008 SERVICE MANUAL FJR1300A X FJR1300AS X 3P6 28197 E2 ...
Страница 6: ......
Страница 8: ......
Страница 50: ...SPECIAL TOOLS 1 41 ...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Страница 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2 ...
Страница 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Страница 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1 ...
Страница 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9 ...
Страница 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7 ...
Страница 94: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Страница 100: ...CABLE ROUTING FJR1300A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1 ...
Страница 102: ...CABLE ROUTING FJR1300A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Страница 110: ...CABLE ROUTING FJR1300A 2 59 1 2 3 4 A B B C D E ...
Страница 112: ...CABLE ROUTING FJR1300A 2 61 A 1 13 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 11 12 A ...
Страница 120: ...CABLE ROUTING FJR1300AS 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G ...
Страница 122: ...CABLE ROUTING FJR1300AS 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Страница 130: ...CABLE ROUTING FJR1300AS 2 79 1 4 2 5 6 A B C D D E 3 F G ...
Страница 132: ...CABLE ROUTING FJR1300AS 2 81 A 1 13 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 11 12 A ...
Страница 136: ...CABLE ROUTING FJR1300AS 2 85 ...
Страница 139: ......
Страница 198: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Страница 317: ...ENGINE REMOVAL 5 12 3 Check Gear position setting Refer to Diagnostic code table Diagnostic code No Sh_ _65 1 2 3 ...
Страница 326: ...CAMSHAFTS 5 21 ...
Страница 420: ...CONNECTING RODS AND PISTONS 5 115 ...
Страница 458: ...WATER PUMP 6 15 ...
Страница 468: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Страница 477: ......
Страница 489: ...IGNITION SYSTEM 8 12 ...
Страница 505: ...ELECTRIC STARTING SYSTEM 8 28 ...
Страница 507: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 9 Battery ...
Страница 509: ...CHARGING SYSTEM 8 32 ...
Страница 533: ...COOLING SYSTEM 8 56 ...
Страница 581: ...FUEL PUMP SYSTEM 8 104 ...
Страница 591: ...ACCESSORY BOX SYSTEM 8 114 54 Coupler 4 wire harness front cowling wire harness 80 Accessory box solenoid ...
Страница 593: ...ACCESSORY BOX SYSTEM 8 116 ...
Страница 604: ...IMMOBILIZER SYSTEM 8 127 a Light on b Light off ...
Страница 605: ...IMMOBILIZER SYSTEM 8 128 ...
Страница 615: ...ABS ANTI LOCK BRAKE SYSTEM 8 138 ...
Страница 702: ...ELECTRICAL COMPONENTS 8 225 EAS27970 ELECTRICAL COMPONENTS FJR1300A 1 18 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Страница 704: ...ELECTRICAL COMPONENTS 8 227 FJR1300A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9 ...
Страница 706: ...ELECTRICAL COMPONENTS 8 229 FJR1300AS 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19 ...
Страница 708: ...ELECTRICAL COMPONENTS 8 231 FJR1300AS 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4 ...
Страница 736: ...ELECTRICAL COMPONENTS 8 259 ...
Страница 745: ......
Страница 746: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...