CONNECTING RODS AND PISTONS
5-109
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a. Measure cylinder bore “C” with the cylinder
bore gauge.
NOTE:
Measure cylinder bore “C” by taking side-to-side
and front-to-back measurements of the cylinder.
Then, find the average of the measurements.
b. If out of specification, rebore or replace the
cylinder, and replace the piston and piston
rings as a set.
c. Measure piston skirt diameter “D” “a” with the
micrometer.
d. If out of specification, replace the piston and
piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
f. If out of specification, rebore or replace the
cylinder, and replace the piston and piston
rings as a set.
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EAS24430
CHECKING THE PISTON RINGS
1. Measure:
• Piston ring side clearance
Out of specification
→
Replace the piston
and piston rings as a set.
NOTE:
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings.
Bore
79.000–79.010 mm (3.1102–
3.1106 in)
Taper limit
0.050 mm (0.0020 in)
Out of round limit
0.050 mm (0.0020 in)
“C” = maximum of D
1
–D
6
“T” = maximum of D
1
or D
2
- maximum of D
5
or D
6
“R” = maximum of D
1
, D
3
or D
5
- minimum of
D
2
, D
4
or D
6
Piston
Diameter D
78.965–78.980 mm (3.1089–
3.1094 in)
b. 5 mm (0.20 in) from the bottom edge of the
piston
• Piston-to-cylinder clearance =
Cylinder bore “C” -
Piston skirt diameter “D”
Piston-to-cylinder clearance
0.020–0.045 mm (0.0008–0.0018
in)
Limit
0.12 mm (0.0047 in)
Содержание FJR1300A(X)
Страница 1: ...2008 SERVICE MANUAL FJR1300A X FJR1300AS X 3P6 28197 E2 ...
Страница 6: ......
Страница 8: ......
Страница 50: ...SPECIAL TOOLS 1 41 ...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Страница 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2 ...
Страница 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Страница 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1 ...
Страница 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9 ...
Страница 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7 ...
Страница 94: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Страница 100: ...CABLE ROUTING FJR1300A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1 ...
Страница 102: ...CABLE ROUTING FJR1300A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Страница 110: ...CABLE ROUTING FJR1300A 2 59 1 2 3 4 A B B C D E ...
Страница 112: ...CABLE ROUTING FJR1300A 2 61 A 1 13 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 11 12 A ...
Страница 120: ...CABLE ROUTING FJR1300AS 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G ...
Страница 122: ...CABLE ROUTING FJR1300AS 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Страница 130: ...CABLE ROUTING FJR1300AS 2 79 1 4 2 5 6 A B C D D E 3 F G ...
Страница 132: ...CABLE ROUTING FJR1300AS 2 81 A 1 13 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 11 12 A ...
Страница 136: ...CABLE ROUTING FJR1300AS 2 85 ...
Страница 139: ......
Страница 198: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Страница 317: ...ENGINE REMOVAL 5 12 3 Check Gear position setting Refer to Diagnostic code table Diagnostic code No Sh_ _65 1 2 3 ...
Страница 326: ...CAMSHAFTS 5 21 ...
Страница 420: ...CONNECTING RODS AND PISTONS 5 115 ...
Страница 458: ...WATER PUMP 6 15 ...
Страница 468: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Страница 477: ......
Страница 489: ...IGNITION SYSTEM 8 12 ...
Страница 505: ...ELECTRIC STARTING SYSTEM 8 28 ...
Страница 507: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 9 Battery ...
Страница 509: ...CHARGING SYSTEM 8 32 ...
Страница 533: ...COOLING SYSTEM 8 56 ...
Страница 581: ...FUEL PUMP SYSTEM 8 104 ...
Страница 591: ...ACCESSORY BOX SYSTEM 8 114 54 Coupler 4 wire harness front cowling wire harness 80 Accessory box solenoid ...
Страница 593: ...ACCESSORY BOX SYSTEM 8 116 ...
Страница 604: ...IMMOBILIZER SYSTEM 8 127 a Light on b Light off ...
Страница 605: ...IMMOBILIZER SYSTEM 8 128 ...
Страница 615: ...ABS ANTI LOCK BRAKE SYSTEM 8 138 ...
Страница 702: ...ELECTRICAL COMPONENTS 8 225 EAS27970 ELECTRICAL COMPONENTS FJR1300A 1 18 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Страница 704: ...ELECTRICAL COMPONENTS 8 227 FJR1300A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9 ...
Страница 706: ...ELECTRICAL COMPONENTS 8 229 FJR1300AS 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19 ...
Страница 708: ...ELECTRICAL COMPONENTS 8 231 FJR1300AS 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4 ...
Страница 736: ...ELECTRICAL COMPONENTS 8 259 ...
Страница 745: ......
Страница 746: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...