60C5D11
5-40
1
2
3
4
5
6
7
8
9
NOTE:
Do not remove the ignition timing pointer
from the crankcase.
3.
Remove the connecting rod bolts and the
connecting rod caps.
NOTE:
• Be sure to keep the bearings in the order as
they were removed, and to note the bearing
color of the bearing.
• After removing the connecting rods, mark
each cylinder for identification.
4.
Remove the crankshaft, oil seals, and the
piston assemblies.
Checking the piston diameter
1.
Measure the piston outside diameter at
the specified measuring point. Replace if
out of specification.
Checking the cylinder bore
1.
Measure the cylinder bore (D
1
–D
6
) at
measuring points
a
,
b
, and
c
, and in
direction
d
(D
1
, D
3
, D
5
), which is parallel
to the crankshaft, and direction
e
(D
2
,
D
4
, D
6
), which is at a right angle to the
crankshaft.
a
20 mm (0.8 in)
b
70 mm (2.8 in)
c
120 mm (4.7 in)
2.
Calculate the taper limit. Replace or
rebore the cylinder body if out of specifi-
cation.
3.
Calculate the out-of-round limit. Replace
or rebore the cylinder body if out of spec-
ification.
Piston diameter
a
:
78.93–78.94 mm
(3.1075–3.1078 in)
Measuring point
b
:
13 mm (0.5 in) up from the bottom
of the piston skirt
Oversize piston diameter:
79.18–79.19 mm
(3.1174–3.1177 in)
Oversize 1: +0.25 mm (0.0098 in)
Cylinder bore (D
1
–D
6
):
79.00–79.02 mm
(3.1103–3.1110 in)
Taper limit:
D
1
–D
5
(direction
d
)
D
2
–D
6
(direction
e
)
0.08 mm (0.0031 in)
Out-of-round limit:
D
2
–D
1
(measuring point
a
)
D
6
–D
5
(measuring point
c
)
0.08 mm (0.0031 in)
S60C5830
D
1
D
2
D
3
D
4
D
5
D
6
Cylinder body
Содержание F100B
Страница 1: ...SERVICE MANUAL 60C 28197 5D 11 290429 F100B F100C ...
Страница 52: ...SPEC Specifications 2 17 60C5D11 MEMO ...
Страница 162: ...LOWR Lower unit 6 15 60C5D11 Drive shaft and lower case F100B 6 ...
Страница 172: ...LOWR Lower unit 6 25 60C5D11 Shimming F100B 6 T3 B4 59 0 A3 A1 B2 T2 15 8 A2 34 0 B1 T1 F R P B3 S60C6305 ...
Страница 190: ...LOWR Lower unit 6 43 60C5D11 Drive shaft and lower case F100C 6 ...
Страница 200: ...LOWR Lower unit 6 53 60C5D11 Shimming F100C 6 ...
Страница 209: ...60C5D11 7 2 1 2 3 4 5 6 7 8 9 MEMO Special service tools ...
Страница 210: ...BRKT Bracket unit 7 3 60C5D11 Tiller handle 7 ...
Страница 212: ...BRKT Bracket unit 7 5 60C5D11 ...
Страница 214: ...BRKT Bracket unit 7 7 60C5D11 ...
Страница 244: ...BRKT Bracket unit 7 37 60C5D11 Gear pump F100B 7 ...
Страница 321: ...62Y5A11 TRBL SHTG 1 2 3 4 5 6 7 8 9 Troubleshooting Power unit 9 1 Bracket unit 9 11 Electrical systems 9 15 ...
Страница 341: ......
Страница 343: ......
Страница 344: ...YAMAHA MOTOR CO LTD Printed in the Netherlands Jun 2001 0 5 1 CR F100BET F100CET E ...