CRANKSHAFT
5-63
EAS24390
CHECKING THE CYLINDER AND PISTON
1. Check:
• Piston wall
• Cylinder wall
Vertical scratches
→
Replace the cylinder,
and replace the piston and piston rings as
a set.
2. Measure:
• Piston-to-cylinder clearance
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Measure cylinder bore “C” with the cylinder
bore gauge.
NOTE:
Measure cylinder bore “C” by taking side-to-
side and front-to-back measurements of the
cylinder. Then, find the average of the mea-
surements.
b. If out of specification, replace the cylinder,
and replace the piston and piston rings as
a set.
c. Measure piston skirt diameter “P” with the
micrometer.
d. If out of specification, replace the piston
and piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
f.
If out of specification, replace the cylinder,
and the piston and piston rings as a set.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
EAS24430
CHECKING THE PISTON RINGS
1. Measure:
• Piston ring side clearance
Out of specification
→
Replace the piston
and piston rings as a set.
NOTE:
Before measuring the piston ring side clear-
ance, eliminate any carbon deposits from the
piston ring grooves and piston rings.
Bore
65.500–65.510 mm (2.5787–
2.5791 in)
Wear limit
65.56 mm (2.5811 in)
Taper limit
0.050 mm (0.0020 in)
Out of round limit
0.050 mm (0.0020 in)
“C” = maximum of D
1
–D
6
“T” = maximum of D
1
or D
2
- maximum of D
5
or D
6
“R” = maximum of D
1
, D
3
or D
5
- minimum of
D
2
, D
4
or D
6
Piston size “P”
Standard
65.475–65.490 mm (2.5778–
2.5783 in)
a. 4 mm (0.16 in) from the bottom edge of the
piston
• Piston-to-cylinder clearance =
Cylinder bore “C” -
Piston skirt diameter “P”
Piston-to-cylinder clearance
0.010–0.035 mm (0.0004–
0.0014 in)
Limit
0.05 mm (0.0020 in)
Содержание 2007 FZ6-NA
Страница 1: ...2007 FZ6 N S 4S8 28197 E0 SERVICE MANUAL FZ6 NA SA FZ6 NHG W FZ6 SHG W FZ6 NAHG SAHG ...
Страница 6: ......
Страница 8: ......
Страница 64: ...TIGHTENING TORQUES 2 19 Cylinder head tightening sequence Crankcase tightening sequence ...
Страница 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Страница 73: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil level switch 2 Oil cooler 3 Relief valve ...
Страница 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Страница 75: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 30 1 Oil pump 2 Exhaust camshaft 3 Intake camshaft 4 Oil strainer ...
Страница 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Страница 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Oil cooler 2 Oil strainer 3 Oil level switch 4 Oil pump ...
Страница 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Страница 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Oil pump 3 Relief valve ...
Страница 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Страница 81: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Cylinder head 2 Intake camshaft 3 Exhaust camshaft 4 Crankshaft ...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Страница 83: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Drive axle ...
Страница 84: ...COOLING SYSTEM DIAGRAMS 2 39 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 85: ...COOLING SYSTEM DIAGRAMS 2 40 1 Radiator 2 Oil cooler ...
Страница 86: ...COOLING SYSTEM DIAGRAMS 2 41 ...
Страница 87: ...COOLING SYSTEM DIAGRAMS 2 42 1 Water pump 2 Oil cooler 3 Radiator ...
Страница 88: ...COOLING SYSTEM DIAGRAMS 2 43 ...
Страница 89: ...COOLING SYSTEM DIAGRAMS 2 44 1 Oil cooler 2 Water pump ...
Страница 90: ...COOLING SYSTEM DIAGRAMS 2 45 ...
Страница 91: ...COOLING SYSTEM DIAGRAMS 2 46 1 Radiator 2 Thermostat ...
Страница 92: ...CABLE ROUTING 2 47 EAS20430 CABLE ROUTING FZ6 S FZ6 SHG W FZ6 SA FZ6 SAHG ...
Страница 94: ...CABLE ROUTING 2 49 FZ6 N FZ6 NA ...
Страница 96: ...CABLE ROUTING 2 51 FZ6 NHG W FZ6 NAHG ...
Страница 98: ...CABLE ROUTING 2 53 FZ6 S FZ6 SHG W ...
Страница 100: ...CABLE ROUTING 2 55 FZ6 SA FZ6 SAHG ...
Страница 102: ...CABLE ROUTING 2 57 FZ6 N FZ6 NHG W ...
Страница 104: ...CABLE ROUTING 2 59 FZ6 NA FZ6 NAHG ...
Страница 106: ...CABLE ROUTING 2 61 FZ6 S FZ6 SHG W ...
Страница 108: ...CABLE ROUTING 2 63 FZ6 SA FZ6 SAHG ...
Страница 110: ...CABLE ROUTING 2 65 FZ6 N FZ6 NHG W ...
Страница 112: ...CABLE ROUTING 2 67 FZ6 NA FZ6 NAHG ...
Страница 114: ...CABLE ROUTING 2 69 FZ6 S FZ6 SHG W ...
Страница 116: ...CABLE ROUTING 2 71 FZ6 SA FZ6 SAHG ...
Страница 118: ...CABLE ROUTING 2 73 ...
Страница 120: ...CABLE ROUTING 2 75 FZ6 N FZ6 NHG W ...
Страница 122: ...CABLE ROUTING 2 77 ...
Страница 124: ...CABLE ROUTING 2 79 FZ6 NA FZ6 NAHG ...
Страница 126: ...CABLE ROUTING 2 81 ...
Страница 128: ...CABLE ROUTING 2 83 ...
Страница 130: ...CABLE ROUTING 2 85 ...
Страница 132: ...ELECTRICAL SYSTEM 3 35 REPLACING THE HEADLIGHT BULBS 3 35 ADJUSTING THE HEADLIGHT BEAMS 3 35 ...
Страница 133: ......
Страница 170: ...ELECTRICAL SYSTEM 3 37 ...
Страница 173: ......
Страница 244: ...FRONT FORK 4 71 ...
Страница 261: ......
Страница 320: ...CRANKCASE 5 59 ...
Страница 342: ...TRANSMISSION 5 81 ...
Страница 351: ...THERMOSTAT 6 8 Refer to CHECKING THE RADIATOR on page 6 3 ...
Страница 365: ...THROTTLE BODIES 7 8 ...
Страница 366: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM ...
Страница 370: ...AIR INDUCTION SYSTEM 7 13 2 Install Reed valve cover ...
Страница 383: ...ELECTRIC STARTING SYSTEM 8 10 ...
Страница 385: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 7 Main fuse 10 Battery ...
Страница 387: ...CHARGING SYSTEM 8 14 ...
Страница 399: ...SIGNALING SYSTEM 8 26 ...
Страница 433: ...FUEL PUMP SYSTEM 8 60 ...
Страница 442: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off ...
Страница 443: ...IMMOBILIZER SYSTEM 8 70 ...
Страница 446: ...ABS ANTI LOCK BRAKE SYSTEM 8 73 EAS27740 ABS COMPONENTS CHART ...
Страница 448: ...ABS ANTI LOCK BRAKE SYSTEM 8 75 EAS27750 ABS CONNECTOR LOCATION CHART ...
Страница 454: ...ABS ANTI LOCK BRAKE SYSTEM 8 81 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Страница 478: ...ELECTRICAL COMPONENTS 8 105 EAS27970 ELECTRICAL COMPONENTS ...
Страница 480: ...ELECTRICAL COMPONENTS 8 107 ...
Страница 482: ...ELECTRICAL COMPONENTS 8 109 EAS27980 CHECKING THE SWITCHES ...
Страница 504: ...ELECTRICAL COMPONENTS 8 131 ...
Страница 511: ...TROUBLESHOOTING 9 6 ...
Страница 520: ......
Страница 521: ......
Страница 522: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...